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Sawyer Manufacturing Company

7799 S. Regency Dr., Tulsa, OK 74131 USA

F

 918.834.0318

[email protected]

We appreciate your business!

Congratulations on your new SAWYER product. We are proud to 

have you as our customer and will strive to provide you with the best 

service and reliability in the industry. This product is backed by our 

extensive warranty and world-wide service network. To locate your 

nearest distributor or service agency, please contact us at the phone 

number and address listed on the bottom of each page. 

You are in good company!

Sawyer Manufacturing Company is the world leader in the design 

 

and manufacture of pipeline and welding equipment and has been 

since 1948. Sawyer equipment has become a standard in the industry 

and continues to set the benchmark for quality and durability.
This user operation manual has been made to instruct you for the best 

use and operation of your Sawyer product. Your satisfaction with our 

products is our main goal. Please read this entire manual carefully, 

noting all tips, notes and warnings. Safety always comes first. 

About Us

Warranty

All products manufactured by or for Sawyer Manufacturing Company are 

guaranteed against defects due to faulty workmanship or materials for twelve 

months from the date of purchase.

This guarantee is limited to the repair or replacement of any parts found to be 

defective, and no other liability–expressed, implied, or contingent–is assumed.

Record the following information for warranty purposes:
Where purchased:________________________________________________
Purchase date:___________________________________________________
Equipment Serial  #:_______________________________________________

P

  918.834.2550   

sawyermfg.com

V1

  

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Excalibur Manual

 

Cold Cutting Model 210

 

Parts Diagram - 210H

210H - Oil (Hydraulic Driven)

210E - Electric (Electric Driven) 

210P - Air (Pneumatic Driven)

L

K

E

F

I

J

O

N

Q

T

Q

V

A. 

Blade Speed Control

B. 

Start/Stop Control

C. 

Machine Directional Control

D. 

Machine Speed Control

E. 

Feed Screw

F. 

Lifting Cables

G. 

Lifting Spring Clips

H. 

Blade Lowering/Raising Handle 

(not shown)

I. 

Blade Safety Cover

J. 

Cutter Spindle

K. 

Blade Safety Device

L. 

Cutter Lock Nut & Cutter Collar Support

M. 

Milling Cutter 

(not shown)

N.

 Lubricator Nozzle

O. 

Mist Lubrication System Hose

P. 

Coolant Container 

(not shown)

Q. 

Guide Wheels

R. 

Guide Wheel Tracks 

(not shown)

 

S. 

Socket Head Cap Screws 

(not shown)

 

T. 

Hydraulic Hose Connector

U.

  Drive Chain 

(not shown)

V.

 Drive Chain Sprockets

W.

  Chain Tensioning Screw

X. 

Single Chain Pin 

(not shown)

 

Summary of Contents for Excalibur Series

Page 1: ... are guaranteed against defects due to faulty workmanship or materials for twelve months from the date of purchase This guarantee is limited to the repair or replacement of any parts found to be defective and no other liability expressed implied or contingent is assumed Record the following information for warranty purposes Where purchased ________________________________________________ Purchase ...

Page 2: ...n device should be set at 90psi 6 bar 3 Connect the Cutter Lubricator System to the coolant container Use a synthetic coolant oil type BIO 42 EP or similar 4 Turn the Start Stop Control to the On position to ensure clockwise rotation of blades Turn Off Note If an automatic dual mist lubrication system has been specified refer to operating instructions with the supplied compressor Tip If air hose l...

Page 3: ...ain Repeat previous step and secure Fig 7 4 Installing the Excalibur on the pipe A Using the two lifting cables F Fig 8 lift the Excalibur onto the pipe B Release the lifting mechanism ensuring the machine is still supported on the pipe until the chain is tightened and secured C Tighten the mesh chain by rotating the Chain Tensioning Screw W Fig 9 counterclockwise with the 16 mm Swivel T Handle D ...

Page 4: ... function if blade safety cover is not latched to the blade safety device 1 Preparation for the cutting process A With the Blade Lowering Raising Handle H Fig 13 turn the Feed Screw E until the Cutter Spindle J is raised to its highest position B Turn the Start Stop Control B Fig 14 to the Off position C Turn the Machine Directional Control C Fig 14 to the Stop position D Turn the Machine Speed Co...

Page 5: ... Turn the Machine Directional Control C Fig 16 to the Feed position I When the cut is complete move the Machine Directional Control C Fig 20 to the Stop position 1 Using the Blade Lowering Raising Handle H Fig 21 rotate the Feed Screw E until the Milling Cutters M are raised to their highest position 2 Turn the Start Stop Control B Fig 20 to the Off position 3 Turn the air valve of the Mist Lubric...

Page 6: ...se a hydraulic fluid with the best viscosity index for the ambient temperature in which the machine will be working Under extreme conditions use synthetic additive oil with a high degree of stability Note for applicatons with vegetable biodegradable oil and special mixture contact Sawyer prior to use A Filter hydraulic fluid through a 25 micro filter when adding oil to the Hydraulic Power Supply r...

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