Sawmaster T7 Owner'S Manual Download Page 4

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T7 • Owner’s Manual

Safety Precautions

A

. Saw blade should be inspected daily for excessive wear, 

core cracks and arbor damage.  Replace any blade that 

shows signs of damage.

B

. To mount the blade, clean the arbor and outer 

flanges, 

and tighten the nut securely.

C

. DO NOT place any portion of your body in line with the 

blade while it is rotating.

D

. Wet cutting blades MUST be used with water.

E

.  To reduce the risk of electrical shock, we recommend 

the use of GFCI and to refer servicing to a quali

ed pro-

fessional.

 

F

.  When operating the saw, be sure to wear proper safety 

gear, such as safety glasses, dust mask, and hearing 

protection.  A hard hat is also recommended.

G

. Never use the machine improperly or work in an unsafe 

manner.

H

. Maintain alertness while operating the machine.  Failure 

to maintain attention, by the operator, may lead to seri-

ous injury.

I

.  Keep work area clean.

J

.  Before  you  start  working,  familiarize  yourself  with  the 

work site and its surroundings.  Take notice of circum-

stances which may impede work or 

traffic,

 observe soil 

conditions (good bearing or not) and take measures to 

ensure safety (e.g. the shielding of roadworks from pub-

lic traffic).

K

. Take measures to ensure that the machine is in a safe 

and trouble-free condition prior to usage.  Use the ma-

chine only when all protective devices (i.e. guards, noise 

absorbers, emergency-off devices) are in place and in 

working order.

L

.  A visual check of the machine must be made at least 

once  a  shift  to  ensure  that  visible  damages  or  faults 

are   recognized.   Any  changes  (including  changes  in 

the performance or behavior of the machine) must be 

reported to the supervisor.  If necessary, stop the ma-

chine at once and secure it.

M

. In the case of a malfunction, stop the machine imme-

diately and secure it.  Fix the problem as soon as pos-

sible.

N

. To stop and start the machine follow the operating in-

structions and observe any indicator lights.

O

. Keep  out  of  reach  of  children.    Before  operating  ma-

chine, be sure the activated machine will be of no dan-

ger to anyone.

P

.  Be sure to connect the plug to a properly grounded re-

ceptacle to reduce the risk of electric shock.

Q

. Wear proper apparel.  Do not wear loose clothing or ac-

cessories.  Keep hair and body parts away from open-

ings and moving parts.

R.

 If cord/plug is damaged do not operate.

S.

  Make sure power switch is in “off” position before plug-

ging in power cord to prevent any accidental activation.

T

.  When machine is plugged in do not leave it unattended.  

Unplug prior to servicing, when changing accessories, 

and when not in use.

U

. Never carry machine by cord.  Do not pull cord to un-

plug.  Keep cord away from heat, sharp edges and oil.

V

.  Do not operate the machine when you are tired or while 

under  the 

influence

  of  drugs,  alcohol  or  any  medica-

tion.

W

. Never operate this unit when 

flammable

 materials or va-

pors are present.  Electrical devices produce sparks or 

arcs which can cause a 

re or explosion.

X

.  When using an extension cord, make sure it is in good 

condition and heavy enough to carry the current drawn 

by the machine.  Refer to the extension cord table in the 

“Electrical 

Specifications”

 section for the correct gauge 

depending on the desired cord length and the machine’s 

horse power and voltage.

WARNING

Summary of Contents for T7

Page 1: ...Read safety and operating instructions carefully before operating the saw for the first time Retain manual for future reference ATTENTION Owner s Manual Keep for your records T7 Wet tile saw ...

Page 2: ......

Page 3: ...ting Depth 7 Cleaning the Water Tray 8 Transporting the Saw 8 Proper Blade Use 9 Care and Maintenance 10 General Rules 10 Cleaning 10 Prolonged Period of Nonuse 10 Extreme Temperature 11 Water Pump Maintenance 11 Realignment 12 Leveling Adjustment 13 Electrical Specifications 14 Recommendations 14 Electrical Wiring Diagram 14 Extension Cord Chart 14 Troubleshooting 15 Replacement Parts List 18 Acce...

Page 4: ...cognized Any changes including changes in the performance or behavior of the machine must be reported to the supervisor If necessary stop the ma chine at once and secure it M In the case of a malfunction stop the machine imme diately and secure it Fix the problem as soon as pos sible N To stop and start the machine follow the operating in structions and observe any indicator lights O Keep out of r...

Page 5: ...quipment such as those dust masks that are specially designed to filter out microscopic particles Unpacking Open the container and carefully lift the saw by the foam packag ing and place it on a flat level working area Be sure that you have the following items before you discard the container See also page 26 for additional optional accessories Set Up Proceed to the following section to complete the...

Page 6: ...ensions do not include extension tables and drip trays Carbon Brush Motor Generates more torque and is physically smaller and lighter than similarly rated induction motors Easy to Access Blade Guard Loosen two knobs behind blade guard to completely open cover for easy access to blade Plunge Cut Cutting head can pitch up and down for creating cut aways or partial cuts Rubber Mat Injected rubber is ...

Page 7: ...nd from its box if available 2 While holding the stand upright spread both sets of legs apart and swing the workbench over and on top of the legs 3 Insert lock pins through the legs and into the workbench Seat the saw securely onto the stand see figure 2 BLADE INSTALLATION 1 Turn the two knobs on the inner blade guard coun terclockwise until the guard is free see figure 3 2 Pull the outer blade guar...

Page 8: ...ble to ensure precision while making cuts USING THE RIP GUIDE 1 Set the rip guide at the desired location on the ruler guide and tighten the threaded knob Make sure that the rip guide is firmly tightened to avoid slippage The rip guide can be used for 45 and 90 cuts 2 After the rip guide is positioned for the desired cut place material flat against the rip guide and the ruler guide 3 Now you are rea...

Page 9: ...ANING THE WATER TRAY 1 Lift the saw up from inside the water tray 2 If not able to drain the water tray With the assistance of another move the water tray to the proper disposal site and pour the waste water away 3 Wash away any residue waste still attached to the water tray 4 Place the saw back into the water tray 5 Reinsert the water drain plug Setting the blade too low may damage the cutting ta...

Page 10: ...h blades larger than 10 in Do not cut dry with blades marked Use Wet Do not exceed manufacturer s recommended maximum RPM Do not force blade into material Let blade cut at its own speed Dry Cut Blades In addition to the following always follow wet recommendations Use appropriate blade for material being cut Inspect segment blades for segment cracking or loss Do not use damaged blades Use proper sa...

Page 11: ...r rent circuit breaker If the fault current circuit breaker cuts the power supply the machine must be inspected by an authorized dealer prior to use CLEANING After every use of the machine Remove dirty water from container Remove dirt and mud from the bottom of the container Rinse the immersion pump with fresh water to prevent the water pump from clogging with residual dirt After wet cleaning and ...

Page 12: ...sen the fixing screws of the pump lid 4 Take the lid off the pump Be careful not to damage or lose the gasket underneath 5 Clean the pump lid 6 Remove all dirt and incrustations from the pump wheel 7 Check whether the pump wheel can be easily turned 8 Then reassemble the immersion pump correctly and check whether it works properly CARBON BRUSH REPLACEMENT 1 Unplug the saw before proceeding any furt...

Page 13: ...e blade hence further adjustments as outlined in step 4 will be required However if scenario A or B described below occurs other adjustments may be required instead A If the straight edge only touches the blade when the table is positioned midway along the rail or at the ends of the rail then the rail may be deformed i e bowed see figure 12 Perform test cuts to determine if the rail should be repla...

Page 14: ...ith the guide rails If the table is not perpendicular to the blade lift the right side of the table instead to obtain the proper angle A square tool will be required to confirm the angle Tighten the socket bolts Check the table for play Repeat step 1 2 if some play is still present Flat rollers rotate in this manner 3 After adding shim s mount the table onto the guide 1 d o h t e m g n i s u e d a ...

Page 15: ...you to receive optimum electricity EXTENSION CORD CHART T7 Power 1 HP Volts 115 V Amps Motor RPM 6000 RPM Cycle 60 Hz Phase 1 Wire Gauge Length of Cord No 12 25 No 10 50 No 8 75 Electrical Specifications To avoid permanent motor damage you must use the cor rect extension cord Never use more than one extension at a time Follow the chart below for proper size WARNING Motor White Black Wiring Box Gree...

Page 16: ...alified technician Motor stops power cut out Too much pressure exerted while cutting Exert less pressure when cutting Incorrect specification for saw blade Use a saw blade which corresponds to the material being cut Saw has a defective electric system Have the electric system of the saw checked by a qualified technician Poor machine performance little power Power cord extension cable too long or cabl...

Page 17: ...ments of the old blade onto another saw blade or use a new blade Flange of the saw blade is damaged Replace the saw blade flange Shaft of the motor is bent Replace the electric motor Diamond segment becomes loose Overheating of the saw blade cool ing water not sufficient Have the diamond segment soldered on the blade again ensure optimum flow of cooling water Excessive wear Wrong type of saw blade Us...

Page 18: ...wider due to wear The saw blade has slipped on the motor shaft when running The arbor of the saw blade must be fitted with an appropriate adaptor ring Check the receiving flange and have it replaced if necessary Saw blade shows blooming colors Saw blade overheating due to a lack of cooling water Ensure an optimum flow of cooling water Lateral friction when cutting The material feed is too high pro ce...

Page 19: ...18 Replacement Parts List MAIN ASSEMBLY 22 21 25 14 8 12 11 10 9 20 7 6 5 4 13 19 15 17 18 2 28 24 1 29 23 16 26 27 30 31 3 ...

Page 20: ...g head shaft weldment attachment M17 wrench Universal wrench Male 5 16 18 UNC x 3 4L Star type knob Size 6 hex wrench 45º 90º Rip Guide 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 0121 0119 110025 1061 171158 171159 0310 170017 171160 171161 171079 S1000 41 100018 S1000 35 Cutting table assembly 253 gal hr Water pump T7 Cutting head assembly T7 Blade guard assembly 10 Outer flange Inner flange 7 ...

Page 21: ...M8 x 1 25 x 40L Socket head hex screw Type 3 Table lock M8 x 1 25 x 20L Socket head hex screw PART NO DESCRIPTION PART NO DESCRIPTION M8 Narrow washer M8 Spring Lock Washer M8 x 1 25 x 20L Hex bolt D12 7 d8 5 X 6L Spacer M 8 x 1 25 Nut 8 9 10 11 12 0120 0121 SDT11124 150070 0119 9 10 6 11 1 7 4 2 9 10 9 8 5 12 3 8 9 CUTTING TABLE ASSEMBLY ...

Page 22: ...Manual 1 2 DESCRIPTION PART NO DESCRIPTION PART NO 171162 171088 Water deflector M4 x 0 7 x 6L Cross screw 3 4 171106 103788 T7 Outer blade guard assembly Multi directional water fitting 2 1 4 3 BLADE GUARD ASSEMBLY ...

Page 23: ...Cable D9 cable boot Water reservoir cover D6 4mm 12 x 30 90 degree elbow pipe 3Cx16AWG 2 2ML 5 15P Cable 3Cx16AWG 29cmL 5 15R Cable 2 x 16AWG 14AWG Cable elbow grommet 1 4 Tube male X 1 8 PT male straight comp fitting 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 171102 171101 171034 171088 720002 171161 0353 100060 101670 171071 171111 720003 171175 171163 171164 S710 01 171031 171117 ...

Page 24: ...23 FRAME ASSEMBLY T7 Owner s Manual 13 7 3 14 11 5 8 1 2 4 12 9 6 2 10 7 13 10 ...

Page 25: ...ing Lock Washer M6 Spring Lock Washer M4 Spring Lock Washer M8 x 1 25 x 20L Hex bolt M6 x 1 0 x 12L Cross hex bolt M4 x 1 59 x 10L cross tapping screw 8 9 10 11 12 13 14 420044 0121 11090 15999 420052 101671 0353 Frame welding L Rails 30 x 22 x 803L 2 Rear post cover Cutting table spring clip lock Drain plug with chain M8 Wide washer M6 Narrow washer ...

Page 26: ...Owner s Manual Accessories Masterguide Template Base Optional Part No S1000 MG1 180 Adjustable Angle Guide Optional Part No S1000 44 Masterguide Optional Part No S1000 MG Saw Stand Optional Part No SDT 1010ST ...

Page 27: ...rization and then only in accordance with the company s instructions and terms Proof of purchase e g copy of original invoice along with serial numbers for all equipment should accompany all RMA requests All returned products must be in sellable condition include all components and be packed in original packaging The RMA number assigned by customer service must be clear ly marked on the accompanyi...

Page 28: ... whether it may be product inquiry or troubleshooting please don t hesitate to contact us We will do our best to answer your questions In some cases we may even refer you to a local sales representative that can better service you You can call us at the contact information listed below CUSTOMER SERVICE Phone 888 688 6899 Email sales sawmaster com Web www sawmaster com 27 ...

Page 29: ...y service you must take the product or deliver the product freight prepaid in either its original packaging or packaging affording an equal degree of pro tection to any authorized SawMaster service facility along with proof of purchase in the form of a bill of sale within the warranty period specified above Warranty may be void if additional damages are incurred during transportation due to inadequ...

Page 30: ...11722 WARM SPRINGS ROAD RIVERSIDE CA 92505 TEL 888 688 6899 FAX 951 352 2118 www sawmaster com ...

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