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25

M1036 • Owner’s Manual

LEFT RAIL ASSEMBLY

1 2

3

7

8

5

4

6

9

10

     DESCRIPTION 

PART NO

     DESCRIPTION 

        PART NO

5.  M5 x 0.8 x 8L Countersunk cross screw  

10. Left rail sub-assembly

1.  M5 Spring lock washer

 

2.  M5 x 0.8 x 10L cross screw

 

3.  Rail rectangular end cover

4.  Table lock rail cover

6.  M6 x 1.0 Nylon nut

 

7.  M6 x 1.0 x 16L Hex bolt

8.  M6 Washer, D11.5 x d6.4 x 1.6t

9.  Table lock

RIGHT RAIL ASSEMBLY

2

1

4

3

5

     DESCRIPTION 

PART NO

     DESCRIPTION 

        PART NO

1.  M5 Spring lock washer

 

2.  M5 x 0.8 x 10L cross screw

 

3.  Rail adjustable end cover

4.  Rail adjustable end cover w/tab

 

5.  Right rail sub-assembly

Summary of Contents for M1030

Page 1: ...Read safety and operating instructions carefully before operating the saw for the first time Retain manual for future reference ATTENTION Owner s Manual Keep for your records M1030 M1036 Wet tile saw ...

Page 2: ......

Page 3: ... Water Pump Maintenance Troubleshooting Notes Warranty Contact US 31 How To Order Wet Cut Blades 13 Dry Cut Blades 13 General Rules 14 31 Customer Service Preparation for Use 7 7 Operating the Water Spray System 8 Water Pump Usage Options 8 Overflow Plug Usage 8 Choosing the Right Blade 9 Cutting at Constant Depth 9 Plunge Cutt 10 Cutting Depth 10 Adjustable Angle Guide 10 Using the Cutting Table ...

Page 4: ...ecognized Any changes including changes in the performance or behavior of the machine must be reported to the supervisor If necessary stop the ma chine at once and secure it M In the case of a malfunction stop the machine imme diately and secure it Fix the problem as soon as pos sible N To stop and start the machine follow the operating in structions and observe any indicator lights O Keep out of ...

Page 5: ...er of issues with the internal electrical system or of overload M1036 only Waste Collection Bag Larger debris will collect in the waste collection bag for easy removal when cleaning the saw Angle Guide Large adjustable guide allows for easy positioning of tile for cutting at any angle Overflow Plug Use of fluid overflow plug features traditional plug to stop water from draining as well as becoming...

Page 6: ...hose dust masks that are specially designed to filter out microscopic particles Unpacking Open the container and carefully lift the saw out of the packaging and place it on a flat level working area Be sure that you have the following items before you discard the container See included SUPPLEMENTARY UNPACKING AND ASSEMBLY INSTRUCTIONAL BOOKLET for more details Set Up figure 1 Saw Side extension table...

Page 7: ...eployed legs figure 2 Detachable wheel assembly installed on frame Table lock 1b 2b 3b 4b 5b 6b 7b It is recommended that adjusting the folding leg be done by at least two people Starting from the front the end opposite from where the motor is on lift the saw up using the front lift handle Working on one leg at a time have another person loosen the wing screw If the wing screw is stuck shake the le...

Page 8: ...ith the universal wrench Remove existing blade Mount new blade but make certain the arrow on the blade coincides with the rotation direction of the shaft 1 2 3 4 5 Silver knob OPERATING THE WATER SPRAY SYSTEM BLADE INSTALLATION Open outer blade guard Locate the adjustable water nozzle on the outer and inner blade guard see figure 4 Using figure 4 on right as reference set the water nozzle to desir...

Page 9: ... the top water tray would need water but care must be taken to not over fill the tray or water will spill out from the over flow hole on the tray Water pump can be placed in the bottom water tray B see figure 5 Fill the bottom water tray with water until water almost reaches the opening on the over flow plug Next fill the top water as instructed above in option 1 Water pump can be placed in a buck...

Page 10: ...he angle adjustment knob to adjust the blade cutting depth see figure 8 Be sure to grasp the plunge handle as the head will rise suddenly Adjust the depth such that the rim of the blade goes past the top of the table by about 1 8 Then retighten the angle adjustment knob figure 8 Angle adjustment knob Depth adjustment knob The handling of long or partials cuts can be made using the plunge cutting me...

Page 11: ...ion table installed the table spans 28 in x 23 15 in If equipped with the rear extension the table will span 28 in x 32 2 in which allows it to provide greater support for handling larger materials Cutting table is covered by a rubber mat that provides a firm durable work surface A guide should be used together with the cutting table to ensure precision while making cuts figure 10 USING THE GUIDE F...

Page 12: ...tting head must be parallel with the table before it can be rolled to the miter position To accomplish this loosen the depth adjustment knob and push the cutting head until the depth adjustment screw bottoms out see figure 13 Tighten the depth adjustment knob Pull the cutting table all the way to the front of the saw past the table lock see figure 2 The table must clear the blade before adjusting ...

Page 13: ...igure 14 When power is abruptly cut from the saw ie unintenional power cable pull out power failure etc sudden power recovery will not abruptly turn on the saw The user must manually turn off the power switch and turn it back on The saw is equipped with an internal electrical safety system It is meant to notify the user of an electrical issue with the machine and to cut power in response to the fo...

Page 14: ...ade manufacturer Do s Don ts For Blades Wet Cut Blades DO S DON TS Inspect blades daily for cracks or uneven wear Always use appropriate blade for material being cut Inspect arbor shaft for uneven wear before mounting blade Always use blades with the correct arbor shaft size Ensure that blade is mounted in the correct direction Secure the blade to the arbor with a wrench Use proper safety equipmen...

Page 15: ...les on the 90 and 45 degree cutting channel on cutting table Pull out the removable underside cutting table tray to clear it of debris Do not rinse the bearings of the drive elements to prevent them from running dry The ball bearings of the machine are permanently lubricated After cleaning remove all areas that were covered seal by tape All screws nuts which you may have loosened must be tightened...

Page 16: ...elow 37 F Winter When the machine has not been used for a long period of time hard packed dirt may build up inside the pump and block the pump fan from rotating If the machine is activated with the fan blocked the electric motor inside the pump will overheat within a few minutes Please follow the steps listed below to clean the pump before operating the saw Water Pump Maintenance 1 2 3 4 5 6 7 Rem...

Page 17: ...aw blade Use a saw blade which corresponds to the material being cut Saw has a defective electric system Have the electric system of the saw checked by a qualified technician Poor machine performance little power Power cord extension cable too long or cable still wound up inside cable drum Use a power cord extension cable of the rated length use a cable drum with cable fully extended Power network ...

Page 18: ... old blade onto another saw blade or use a new blade Flange of the saw blade is damaged Replace the saw blade flanges Shaft of the motor is bent Replace the electric motor Diamond segment becomes loose Overheating of the saw blade cool ing water not sufficient Have the diamond segment soldered on the blade again ensure optimum flow of cooling water Excessive wear Wrong type of saw blade Use harder sa...

Page 19: ... due to wear The saw blade has slipped on the motor shaft when running The arbor of the saw blade must be fitted with an appropriate adaptor ring Check the flanges and have it replaced if necessary Saw blade shows blooming colors Saw blade overheating due to a lack of cooling water Ensure an optimum flow of cooling water Lateral friction when cutting The material feed is too high pro ceed more slowl...

Page 20: ...19 Note M1036 Owner s Manual ...

Page 21: ...t Parts List 1 Inner blade guard 2 Spring 3 Hose 4 Rubber splash guard A 5 M5 Standard rivet 6 Brush 7 Multi directional water fitting DESCRIPTION PART NO DESCRIPTION PART NO INNER BLADE GUARD ASSEMBLY 5 4 1 7 3 2 6 ...

Page 22: ... 4 8 5 6 7 1 3 2 OUTER BLADE GUARD ASSEMBLY 1 Lock plate 2 Snap bar 3 M4 x 0 7 x 8L Cross Screw 4 Outer blade guard 5 M5 Standard rivet 6 Splash guard B 7 Brush DESCRIPTION PART NO DESCRIPTION PART NO 8 Rubber splash guard A ...

Page 23: ...tting head shaft 4 D14 x d10 x 16L Shoulder bushing 13 M6 Narrow washer 14 M5 x 0 8 x 16L Hex bolt 15 Motor base 16 M5 x 0 8 x 6L Flat point set screw 22 23 24 5 19 20 1 6 14 7 3 4 16 15 10 17 21 8 2 18 13 12 11 9 11 M6 x 1 0 x 15L Cross hex bolt 12 M6 Spring lock washer 23 M4 Spring lock washer 24 Fan cover 8 M8 x 1 25 x 20L Knob 9 M8 Wide washer 10 Cutting head angle shaft 20 D8 x d5 5 x 20L Spa...

Page 24: ...er 4 M5 Spring lock washer 13 Single flat roller assembly 14 D11 x d5 2 x 19 8L Spacer 15 M5 x 0 8 x 30L Cross screw 16 M5 x 0 8 x 10L Cross screw 11 M8 x 1 25 Nut 12 Left opposing dual flat roller assembly 23 Side drip tray mounting bracket 24 Rectangular washer 8 M8 x 1 25 x 30L Socket head hex screw 9 M8 x 1 25 x 20L Socket head hex screw 10 M8 Wide washer 20 Side drip tray 21 M8 x 1 25 x 25L H...

Page 25: ... roller assembly 31 Type 16 Dual guide roller assembly 36 Underside tray mounting bracket 37 Dual flat roller assembly 25 Screw clamp 26 M4 x 1 59 x 10L Cross tapping screw 27 M6 x 1 0 Nylon nut 28 M8 x 1 25 Nylon nut 32 Fixed underside drip tray 33 Rear drip tray 34 Underside tray spring clamp 35 Removable underside drip tray ...

Page 26: ...asher 2 M5 x 0 8 x 10L cross screw 3 Rail rectangular end cover 4 Table lock rail cover 6 M6 x 1 0 Nylon nut 7 M6 x 1 0 x 16L Hex bolt 8 M6 Washer D11 5 x d6 4 x 1 6t 9 Table lock RIGHT RAIL ASSEMBLY 2 1 4 3 5 DESCRIPTION PART NO DESCRIPTION PART NO 1 M5 Spring lock washer 2 M5 x 0 8 x 10L cross screw 3 Rail adjustable end cover 4 Rail adjustable end cover w tab 5 Right rail sub assembly ...

Page 27: ...RIPTION PART NO DESCRIPTION PART NO 5 Water tray plug assembly 1 Water tray side panel 2 Rear water tray 3 Front water tray 4 Debris bag 6 Debris bag hook 7 Rear water tray flap 8 Rear scoop 9 M5 Standard rivet 1 7 2 8 3 5 4 6 9 ...

Page 28: ...5 Front folding leg 16 M8 x 1 25 Blind rivet nut 17 35mm Square end cap 1 Frame assembly 2 Front left frame joint 3 Front right frame joint 4 Rear left frame joint 11 Rear right frame joint 12 M10 x 1 5 x 20L Wing screw 13 D8 x 50L Quick release pin assembly 14 Rear folding leg 8 M8 Narrow washer 9 M10 x 1 5 Nylon nut 10 M8 Spring lock washer 18 6 Wheel assembly 19 M8 x 1 25 x 20L Socket head hex ...

Page 29: ...oggle switch 3 18A 125V Circuit breaker 4 Support shaft 13 14AWG Snap in cable gland 14 M1036 IC board 15 Post top back plate 16 Ground fault test button 11 Depth adjustment plate 12 Toggle switch mounting plate 23 14 AWG Cable for pump 24 Junction terminal 8 M8 Wide washer 9 M8 x 1 25 x 30L Socket head hex screw 10 M1036 IC board base 20 M4 Spring lock washer 21 M4 x 0 7 x 6L Cross screw 22 Post ...

Page 30: ...ost assembly 9 M8 Very wide washer 10 M6 Wide washer 30 M8 x 1 25 x 30L Socket head hex screw 31 M6 x 1 0 x 16L Socket head hex screw 32 Spring tension plate 28 27 36 26 29 21 11 10 25 20 8 22 23 30 17 9 31 43 32 16 12 13 18 15 19 41 42 24 38 40 7 3 6 5 14 35 2 4 33 1 37 39 16 M8 Spring lock washer 17 M6 Spring lock washer 18 M4 x 0 7 x 10L Cross screw 38 Water tray retaining band 39 180 Degree ad...

Page 31: ...anty service you must take the product or deliver the product freight prepaid in either its original packaging or packaging affording an equal degree of pro tection to any authorized SawMaster service facility along with proof of purchase in the form of a bill of sale within the warranty period specified above Warranty may be void if additional damages are incurred during transportation due to inad...

Page 32: ...ten autho rization and then only in accordance with the company s instructions and terms Proof of purchase e g copy of original invoice along with serial numbers for all equipment should accompany all RMA requests All returned products must be in sellable condition include all components and be packed in original packaging The RMA number assigned by customer service must be clear ly marked on the ...

Page 33: ...oduct inquiry or troubleshooting please don t hesitate to contact us We will do our best to answer your questions In some cases we may even refer you to a local sales representative that can better service you You can call us at the contact information listed below CUSTOMER SERVICE Phone 888 688 6899 951 352 8887 Email sales sawmaster com Web www sawmaster com Fax 951 352 2118 ...

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