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Sauter GmbH

 

Tieringerstr. 11-15 

Tel:  +49-[0]7433- 9976-174 

D-72336 Balingen 
E-Mail: [email protected]

 

Fax: +49-[0]7433-9976-285 
Internet: www. sauter.eu 

 

 

 

Instruction Manual 

TU_US

 

 

TU_US-BA-e-1110  

1

 

DIGITAL ULTRASONIC THICKNESS GAUGE 

 

 
Model: TU-US 
 
Table of contents 
 

1.     Overview 
1.1   Product specifications 
1.2   Main functions 
1.3   Measuring principle 
1.4   Configuration 
1.5   Operating conditions 
2.     Structure feature 
2.1   Instrument appearance 
2.2   Parts of the main body 
2.3   Measurement screen 
2.4   Keypad definition 
3.     Preparation 
3.1  Transducer selection 
3.2  Conditions and preparation of surfaces 
4.    Operation 
4.1   Power on/ off  
4.2   Transducer Set 
4.3   Zero adjustment 
4.4   Sound velocity calibration 
4.5   How to perform measurements 
4.6   Two- Point Calibration 
4.7   Scan Mode 
4.8   Limit set 
4.9   Changing Resolution 
4.10 Unit scale 
4.11 Memory management 
4.12 Data printing 
4.13 System set 
4.14 System information 
4.15 EL Backlight 
4.16 Battery information 
4.17 Auto Power Off 
4.18 System reset 
4.19 Connection to PC 
5.     Menu operation 
5.1   Enter the main menu 
5.2   Enter the submenu 
5.3   Change the parameter 
5.4   Numeric digit input 
5.5   Save and exit  
5.6   Cancel and exit 

6.     Servicing 
7. Transport and storage 
    Appendix A   Sound velocities 
    Appendix B   Application notes 
8. Declaration of conformity  
 

1. Overview 
 

The Model TU-US is a digital ultrasonic thickness gauge. 
Based on the operating principles as SONAR, it is capable 
of measuring the thickness of various materials with an 
accuracy as high as 0.01 mm (or 0.001 inches).  
It is suitable for a variety of metallic and non-metallic 
materials. 
 

1.1 Product Specifications 
 

Display:    128 x 64 dot matrix LCD with EL backlight 
 
Measuring range:   0.75 to 300mm (in steel) 
 
Sound velocity range:   1000 to 9999m/s 
 
Resolution:   0.1/0.01mm (selectable) 

 

Accuracy:   ± (0.5% thi0.04) mm, depending on  
                   materials and conditions 
 
Units:   Metric/ Imperial units selectable 

Four measurements readings per second at 
single point measurement and ten per second at 
Scan Mode. 

Memory up to 20 files (up to 99 values for each 
file) of stored values  

 
-    Upper and lower limit can be preset. It will alarm  
     automatically if the result value exceeds the limit. 
 
- Case:    Extruded aluminium body suitable for use under  
                Poor working conditions 
 
Power supply:   2x AA, 1.5V alkaline batteries 
                          Typical operating time: about 100 hours 
                          (EL backlight off) 
 
Transfer to PC: RS-232 serial port  
 
Dimensions:   132 x 76.2 mm 
 
Weight:   345g 
 

1.2 Main functions 

Capable of performing measurements on a wide 
range of materials including metals, plastic, 
ceramics, epoxies, glass and other ultrasonic 
wave well- conductive materials.  

Summary of Contents for TU-US

Page 1: ...Appendix A Sound velocities Appendix B Application notes 8 Declaration of conformity 1 Overview The Model TU US is a digital ultrasonic thickness gauge Based on the operating principles as SONAR it is capable of measuring the thickness of various materials with an accuracy as high as 0 01 mm or 0 001 inches It is suitable for a variety of metallic and non metallic materials 1 1 Product Specificati...

Page 2: ...d then multiplied by the velocity of sound in the material The result is expressed in following relationship 2 t v H Where H thickness of the test piece v sound velocity in the material t the measured round trip transit time 1 4 Configuration No Item Quan tity Note 1 Main body 1 2 Transducer 1 Model N05 90 3 Couplant 1 4 Instrument Case 1 5 Operating Manual 1 6 Screwdriver 1 7 Alkaline battery 2 A...

Page 3: ...oll down Data Save or Data Delete 3 Preparation 3 1 Transducer Selection With this instrument it is possible to measure a wide range of different materials started from various metals to glass and plastics These different types of material require the usage of different transducers Choosing the correct transducer is the most important thing to perform accurate and reliable measurements Generally s...

Page 4: ...d the transducer in place Only moderate pressure is sufficient to keep it stationary Its surface must be placed flat against the surface of the material Table 3 1 Transducer selection Mo del Freq MHZ Dia metr mm Measurement range Lower limit Description N02 2 22 3 0mm 300 0 20 For thick high mm in steel 40mm grey Cast iron HT200 ly attenuating or highly scattering materials N05 5 10 1 2mm 230 0 mm...

Page 5: ...this value in all following measurements When performing a Zero adjustment the instrument will always use the sound velocity value of the in built control plate even if any other velocity value has been entered for making actual measurements Though the last Zero adjustment will be stored it is generally recommended to perform a Zero adjustment whenever the instrument is turned on as well as if a d...

Page 6: ...s to be pressed firmly against the area being measured The coupling status indicator should appear on the display as well as a digit number If the instrument has been zeroed properly and if it has been set to the correct sound velocity the actual thickness of the material directly beneath the transducer will be indicated as a number in the display If the coupling status indicator doesn t appear or...

Page 7: ...In the section below it is described how to set up this feature 1 On the Test Set Tolerance Limit menu item the key has to be pressed to activate the limit set screen 2 The key the and key are to be used to change the bottom limit and the upper limit value to the desired values 3 The key has to be pressed to confirm the change and to return to the previous screen or the key has to be pressed to ca...

Page 8: ... entered and the Print current menu item has to be highlighted Then the key has to be pressed This operation will send all data of the current file to the mini printer via RS 232 port and print them out 4 12 2 Print selected file The Print function menu screen has to be entered and the Print Memory menu item has to be highlighted Then the key has to be pressed After specifying the start file name ...

Page 9: ...an external storage device Measurement data stored in the memory can be transferred to the PC through the RS 232 port For detailed information of the communication software and its usage refer to the software manual 5 Menu operation Both presetting system parameters and the additional function are verified by menu operation On the measurement screen the key has to be pressed to get into the main m...

Page 10: ...erpendicular at right angle to the long axis of the pipe For smaller pipe diameters two measurements should be performed one with the surface gap of the sensor perpendicular another with the gap parallelto the long axis of the pipe The smaller one of the displayed values should be taken as the thickness of that point Measuring hot surfaces The sound velocity through a substance is dependent on its...

Page 11: ...ltrasonic application requires some medium to couple the sound from the transducer to the tested material Typically a high viscosity liquid is used as the medium The sound used in ultrasonic thickness measurement doesn t travel through air efficiently A wide variety of coupling mediums may be used Propylene glycol is suitable for mostly all applications In difficult applications where a maximum tr...

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