Sauer Danfoss Series S90 180 cc Service & Parts Manual Download Page 47

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Series 90

180 cc Pump

BLN-2-41695

May, 1997

Genuine Parts

Original

Ersatzteile

Service Bulletin SB-9713

PARTS DISPOSITION:

Not Applicable
Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit

MODELS AFFECTED:

DISTRIBUTION:

All Product Related Sauer-Danfoss Distributors
All Product Related OEM's
All ASCs
Non-Restricted Distribution

PART NUMBERS AFFECTED:

SERIAL NUMBERS AFFECTED:

All 982xxxx Variable Pumps

This change became effective at serial number N-97-08-xxxxx

Old Gasket

Part Number

501472

New Gasket

Part Number

504417

Gasket - Twin Ports

Summary of Contents for Series S90 180 cc

Page 1: ...BLN 2 41695 May 1997 Pump Service Parts Manual 180 cc Axial Piston Series 90 Genuine Parts Original Ersatzteile ...

Page 2: ...ounting Flange 16 21 Charge Pressure 22 23 Shaft 22 23 Control 24 29 Filtration 30 31 High Pressure Regulation 32 33 Orifice 34 35 Rotating Group 36 37 Valve Plate 36 37 Special Hardware Side Cover 36 37 Overhaul Kit 38 SB 9507 40 41 SB 9625 42 43 SB 9711 44 45 SB 9713 46 47 SB 9714 48 49 Copyright 1997 Sauer Danfoss All rights reserved Contents subject to change Information contained herein shoul...

Page 3: ...arts to service the product Model Number The Sauer Danfoss model number is used by the factory in manufacturing On repeat orders a complete unit can also be ordered by the model mumber Serial Number The Sauer Danfoss serial number is used to identify the manufacturing location manufacturing date and the unit se quence in the build The serial number is also used to identify the unit s warranty time...

Page 4: ...vice Bulletins contain more detailed information such as interchangeability what additional parts are involved etc It is suggested that you add additional Service Bulletins to this manual as you receive them Procedure to Identify a Given Part Part Number General The modular design of Series 90 units results in a simplified Service Parts List and Part Identification Procedure The same item numbers ...

Page 5: ...ype Pressure Regulation Auxilary Mounting Pad End Cap Ports Filtration Displacement Limitation Input Shaft Charge Pressure Setting High Pressure Setting Port A High Pressure Setting Port A Control Orifice Charging System L 1 8 0 M A 1 C 8 S 3 F 1 H 0 3 N N N 3 5 3 5 2 4 Special Hardware Features R M P J G N F L H T W Y Z K ...

Page 6: ...e Parts Original Ersatzteile Enlarged Bold type item numbers are recommended parts to be stocked for servicing Common Parts B70A B70 B80A B80 B10 B20 B20 D50 D60 D95 D10 D55 D65 M14 D75 D70 D75 D70 D85 D80 D80 B30 B50 B50 D87 D87A D86 B83 B83A B82 B82A ...

Page 7: ... 94 20 515965 9005110 5600 Plug 2 B82A 94 20 085043 9004201 3700 O ring 2 B83 94 20 515965 9005110 5600 Plug 2 B83A 94 20 085043 9004201 3700 O ring 2 D10 94 20 746339 Servo arm assembly 1 D50 94 20 770362 Swashplate 1 D55 94 20 746362 Screw 1 D60 94 20 745703 Swashplate guide 1 D65 94 20 504494 Screw 1 D70 94 20 127464 Washer 2 D75 94 20 333369 Spiral head pin 2 D80 94 20 700948 Cage locator link...

Page 8: ... Parts Original Ersatzteile Enlarged Bold type item numbers are recommended parts to be stocked for servicing F12 F11 F103 F11 F12 F50 F40 F60 S02 S04 F50 F40 F60 F34 F80 F70 F35 F80 S01 F70 F35 F34 F60 F60 F40 S03 F50 F40 F50 F20 Displacement Limitation ...

Page 9: ...o limitation 1 F40 94 20 092742 9004104 1520 O ring 1 F50 94 20 755272 O ring 1 F60 94 20 507205 Screw 4 4 S01 94 20 8510151 Servo piston kit adjustable 1 F34 94 20 755033 Set screw 1 F35 94 20 649822 Seal nut 1 F40 94 20 092742 9004104 1520 O ring 1 F50 94 20 755272 O ring 1 F60 94 20 507205 Screw 4 F70 94 20 394312 Plug 1 F80 94 20 084640 Seal ring 1 S04 94 20 8510151 Servo piston kit adjustable...

Page 10: ...s to be stocked for servicing End cap G068 G078 G088 G568A G568 G908 G568A G568 G20 G40 G558A G558 G048 G308 G558A G558 G908 G563A G563 G553A G553 G533A G533 G043 G523 G523A G543A G523A G513A G573A G543 G523 G542 G513 G573 G963 G40 G953 G903 G903 G303 G563A G563 G20 G523A G523 G93 G95 G95 G93 G95 G95 G968 G93 G95 G95 G93 G95 G95 G958 ...

Page 11: ...5600 Plug 1 G543A 94 20 085043 9004201 3700 O ring 1 G553 94 20 515965 9005110 5600 Plug 1 G553A 94 20 085043 9004201 3700 O ring 1 G563 94 20 046151 9005100 5600 Plug 2 G563A 94 20 085043 9004201 3700 O ring 2 G573 94 20 504519 Plug 1 G573A 94 20 039297 9004201 1200 O ring 1 G903 94 20 085183 Screw 2 G953 94 20 675900 Screw 1 G963 94 20 290502 Screw 1 8 80 G048 94 20 501471 End cap twin ports 1 G...

Page 12: ... Genuine Parts Original Ersatzteile Enlarged Bold type item numbers are recommended parts to be stocked for servicing End cap G068 G078 G088 G568A G568 G908 G568A G568 G20 G40 G558A G558 G048 G308 G558A G558 G968 G908 G958 G93 G95 G95 G93 G95 G95 ...

Page 13: ...rts 1 G20 94 20 303693 Journal bearing 1 G40 94 20 303651 Bushing 1 G068 94 20 364281 Housing assembly 1 G078 94 20 694356 9007314 0608 Screw 4 G088 94 20 689117 Gasket 1 G308 94 20 504417 End cap gasket SB 9713 1 G558 94 20 515965 9005110 5600 Plug 2 G558A 94 20 085043 9004201 3700 O ring 2 G568 94 20 046151 9005100 5600 Plug 2 G568A 94 20 085043 9004201 3700 O ring 2 G908 94 20 085183 Screw 2 G9...

Page 14: ...cc Pump BLN 2 41695 May 1997 Genuine Parts Original Ersatzteile Enlarged Bold type item numbers are recommended parts to be stocked for servicing H50 H60 H40 H05 H50 H05L H90LA H90L H06L H80 H70 H80 H70 Charging System ...

Page 15: ...644 Retaining plate 1 H80 94 20 378083 Screw 6 J H05 94 20 503518 Charge pump 47 cc SB 9507 1 H40 94 20 750133 Pin 1 H50 94 20 503519 Charge pump shaft SB 9714 1 H60 94 20 734608 Key 1 H70 94 20 303644 Retaining plate 1 H80 94 20 378083 Screw 6 L H05L 94 20 339762 Charge pump spacer 1 H06L 94 20 711218 Distance plate 1 H50 94 20 503519 Charge pump shaft SB 9714 1 H70 94 20 303644 Retaining plate 1...

Page 16: ...Original Ersatzteile J10 J60 J70 J80 J90 J92 J J95 J50 J15 J30 A AB J80 J70 J60 J10 J92 J90 J J95 B BC J50 J15 J30 J95 J92 J90 J80 J70 J60 J10 J C CD J50 J15 J30 Enlarged Bold type item numbers are recommended parts to be stocked for servicing Auxiliary Mounting ...

Page 17: ...1 Aux mtg B flange kit 13 tooth 1 J10 94 20 767566 Coupling 1 J15 94 20 501402 Cover assy CW 1 94 20 501401 Cover assy CCW 1 J30 94 20 303651 Bushing 1 J50 94 20 505068 O ring 1 J60 94 20 505132 Flange adaptor 1 J70 94 20 279729 Washer 4 J80 94 20 750414 Screw 4 J90 94 20 726935 9004104 0450 O ring 1 J92 94 20 689091 4460370 Cover plate 1 J95 94 20 647248 9007200 5021 Screw 2 C CD J 94 20 8510102 ...

Page 18: ...ne Parts Original Ersatzteile Enlarged Bold type item numbers are recommended parts to be stocked for servicing J70 J10 J60 J90 J95 J92 J80 J D DE J50 J15 J30 J10 J60 J92 J90 J95 J80 J70 E EF H EG J50 J15 J30 J80N J15N J30 J40N N NN J Auxiliary Mounting ...

Page 19: ...Coupling 1 J15 94 20 503663 Cover assy CW 1 94 20 503666 Cover assy CCW 1 J30 94 20 303651 Bushing 1 J50 94 20 505068 O ring 1 J60 94 20 505141 Flange adaptor 1 J70 94 20 279729 Washer 4 J80 94 20 750414 Screw 4 J90 94 20 505068 O ring 1 J92 94 20 750422 Cover plate 1 J95 94 20 338426 9007200 7524 Screw 4 H EG J 94 20 8510105 Aux mtg E flange kit 27 tooth 1 J10 94 20 751701 Coupling 1 J15 94 20 50...

Page 20: ...180 cc Pump BLN 2 41695 May 1997 Genuine Parts Original Ersatzteile Enlarged Bold type item numbers are recommended parts to be stocked for servicing J80 J70 J60 J10 J92 J90 J J95 V BB J50 J15 J30 Auxiliary Mounting ...

Page 21: ... Aux mtg B B flange kit 15 tooth 1 J10 94 20 773739 Coupling 1 J15 94 20 501402 Cover assy CW 1 94 20 501401 Cover assy CCW 1 J30 94 20 303651 Bushing 1 J50 94 20 505068 O ring 1 J60 94 20 505132 Flange adaptor 1 J70 94 20 279729 Washer 4 J80 94 20 750414 Screw 4 J90 94 20 726935 9004104 0450 O ring 1 J92 94 20 689091 4460370 Cover plate 1 J95 94 20 647248 9007200 5021 Screw 2 Bold Items indicate ...

Page 22: ...1695 May 1997 Genuine Parts Original Ersatzteile K90 K10 K50 K70 K80 K90 K10 K50 K70 K80 L40 L50 L10 L1 L20 L31 L32 L30 L34 L70 L60 Enlarged Bold type item numbers are recommended parts to be stocked for servicing Charge Releif Shaft ...

Page 23: ...0 94 20 343087 Poppet 1 K90 94 20 343848 Nut 1 L10 94 20 746487 Roller bearing 1 L20 94 20 392233 Retaining ring 1 L30 94 20 303503 Seal carrier 1 L31 94 20 392712 Support shim 1 L32 94 20 373563 Shim 1 L34 94 20 510018 Seal assembly 1 L40 94 20 673525 9008000 0114 Lip seal 1 L50 94 20 509353 O ring 1 L60 94 20 303529 Retainer plate 1 L70 94 20 009159 Screw 3 L Shaft Group C8 L1 94 20 748863 Shaft...

Page 24: ...e Parts Original Ersatzteile Control Enlarged Bold type item numbers are recommended parts to be stocked for servicing D M9D M11 M90 M10 Q130 W701 W701A M93D included in D P T A B M87 W702 0030 0030 M11 M90 M1C M87 E M1E M11 M90 M95 M96 M97 M87 M9E M98E ...

Page 25: ...w 4 0030 94 20 711242 O ring 2 EA E 94 20 8510153 EDC kit w MS conn 1 M11 94 20 790345 8800923 Control gasket 1 M1E 94 20 500726 MCV111B1802 EDC 1 M9E 94 20 701417 MCV110A1017 PCP type 3 oil filled MS conn 1 M87E 94 20 592386 Seal Washer 1 M90E 94 20 692889 9007314 0611 Screw 6 M95E 94 20 318337 9004104 0120 O ring 2 M96E 94 20 011304 9004104 0140 O ring 1 M97E 94 20 318345 9004104 0240 O ring 1 M...

Page 26: ...0 180 cc Pump BLN 2 41695 May 1997 Genuine Parts Original Ersatzteile Enlarged Bold type item numbers are recommended parts to be stocked for servicing E M1E M11 M90 M95 M96 M97 M87 M9E M98E H M11 M90H M1H Control ...

Page 27: ...318337 9004104 0120 O ring 2 M96E 94 20 011296 9004105 0120 O ring 1 M97E 94 20 318345 9004104 0240 O ring 1 M98E 94 20 067678 9007315 0504 Screw 4 KN E 94 20 8510185 EDC3 kit 1 M11 94 20 790345 8800923 Control gasket 1 M1E 94 20 508289 KVEAA1807 EDC 1 M9E 94 20 MCV116A3501 PCP type 3 MS conn 1 M87E 94 20 592386 Seal Washer 1 M90E 94 20 692889 9007314 0611 Screw 6 M95E 94 20 318337 9004104 0120 O ...

Page 28: ...8 Series 90 180 cc Pump BLN 2 41695 May 1997 Genuine Parts Original Ersatzteile Enlarged Bold type item numbers are recommended parts to be stocked for servicing M11 M90M M7M M72M M71M M M1M S40 Control ...

Page 29: ...e 1 M71M 94 20 689018 9009660 3100 Washer 1 M72M 94 20 040642 9003513 0800 Nut 1 M87M 94 20 592386 Seal Washer 1 M90M 94 20 692889 9007314 0611 Screw 6 MB M 94 20 8510186 MDC kit w neutral start 1 M11 94 20 790345 8800923 Control gasket 1 M1M 94 20 787267 MDC w neutral start switch 1 M7M 94 20 006874 9800916 Control handle 1 M71M 94 20 689018 9009660 3100 Washer 1 M72M 94 20 040642 9003513 0800 Nu...

Page 30: ...180 cc Pump BLN 2 41695 May 1997 Genuine Parts Original Ersatzteile Filtration N15 N00R N25R N20R N10R N35R N35A N35S N35A N10A N10S Enlarged Bold type item numbers are recommended parts to be stocked for servicing ...

Page 31: ...educer fitting 1 N10A 94 20 093823 9004201 9000 O ring 1 N35S 94 20 515965 9005110 5600 Plug 1 N35A 94 20 085043 9004201 3700 O ring 1 T N00R 94 20 8510147 Filtration manifold kit 1 N10R 94 20 507014 Manifold 1 N15 94 20 093823 9004201 9000 O ring 1 N20R 94 20 367102 Nut 1 N25R 94 20 507016 Tube 1 N35R 94 20 046151 9005100 5600 Plug 2 N35A 94 20 085043 9004201 3700 O ring 2 Bold Items indicate rec...

Page 32: ... P90 P65 P95 P60 P60A P1 P13 P06 P2 P13 P06 P1 P13 P06 P2 P13 P06 View C View C With Pressure Limiters P80 P70 P80 P70 P802 P702 Without Pressure Limiters Left Right Hand Rotation Left Hand Rotation Right Hand Rotation Veiw C Enlarged Bold type item numbers are recommended parts to be stocked for servicing ...

Page 33: ... 1 P65 94 20 677997 Screw 4 P90 94 20 916346 O ring 2 P95 94 20 508659 O ring 2 1 P1 89 41 8510023 1 Multi function valve w PL 1 0 450 bar P2 89 41 8510023 1 Multi function valve w PL 1 P6 94 20 360784 9004105 0290 O ring 2 P13 94 20 775155 9004105 0250 O ring 2 P70 89 41 681817 8800188 Check valve 2 P80 89 41 508655 9005475 0004 Special plug 2 2 P2A1 89 41 8510023 2 Multi function valve w o PL 1 ...

Page 34: ...ies 90 180 cc Pump BLN 2 41695 May 1997 Genuine Parts Original Ersatzteile Installed in Control Housing T001 T301 T401 Enlarged Bold type item numbers are recommended parts to be stocked for servicing Orifice ...

Page 35: ...e Group Order Date Code Qty per Code Item Begin End Part Number Description Model Kit 00 None 03 T001 87 02 8002T003 A Control orifice kit 032 1 T301 87 02 8700007 Spring 1 T401 87 02 8800340 Spring retainer 1 05 T001 87 02 8002T005 A Control orifice kit 054 1 T301 87 02 8700007 Spring 1 T401 87 02 8800340 Spring retainer 1 ...

Page 36: ...enuine Parts Original Ersatzteile Special Hardware E30 E80 E40 E22 E22 E60 E10 E50 E20 E30 E70 C80 C16 C15 C14 C13 C05 C70 C40 C50 C30 C20 S07 E24 E80 E24 E90 E82 E82 Enlarged Bold type item numbers are recommended parts to be stocked for servicing ...

Page 37: ...41 313452 Slipper guide bearing 2 C50 89 41 313460 Spacer 4 C70 89 41 308643 Screw 4 E10 94 20 501579 Side cover 1 E20 94 20 746420 Leveler 1 E22 94 20 746438 Spring Seat 2 E24 94 20 359067 Shim 2 E30 96 09 8300012 Guide post SB 9711 2 E40 94 20 042432 Nut 2 E50 94 20 746446 O ring 1 E60 94 20 508441 Screw 6 E70 94 20 676734 9005110 9500 Plug 1 E80 94 20 746453 Spring 2 E90 94 20 506914 Insert ass...

Page 38: ... 2 G088 94 20 689117 Gasket 1 G308 94 20 504417 End cap gasket SB 9713 1 J40 94 20 916940 O ring 1 J50 94 20 505068 O ring 1 J90 94 20 726950 9004104 0420 O ring 1 J90 94 20 726935 9004104 0450 O ring 1 J90 94 20 726943 9004104 0490 O ring 1 J90 94 20 726927 O ring 1 K50 94 20 001156 9004201 7500 O ring 1 L40 94 20 673525 9008000 0114 Lip seal 1 L50 94 20 509353 O ring 1 M11 94 20 790345 8800923 C...

Page 39: ...39 Series 90 180 cc Pump BLN 2 41695 May 1997 Genuine Parts Original Ersatzteile NOTES ...

Page 40: ...pendent The cover will be marked either left hand L or right hand R The non auxiliary pad cover is not rotation dependent Thecompletechargepumpassemblycanbeinterchangedwithcorrespondinghardware However piece parts are not interchangeable Old Charge Pump Configuration New Charge Pump Configuration Gear Set Gear Set Both left hand and right hand charge pump covers for pumps with auxiliary pads are i...

Page 41: ...able pumps Units built N 94 06 xxxxx and after The following information must be known to determine the correct charge pump replacement kit 1 Charge pump displacement 34 or 47 cc 2 Auxilary pad Yes or No 3 Rotation LH or RH The following information pertains to L charge pump option only 347518 347526 347526 347518 347526 347526 750141 750141 503517 750125 Cover Shaft Gear Set Obsoleted Charge Pump...

Page 42: ...ay be operated with the swashplate feedback link installed and no control cover plate only This is only true for pumps built 89 47 xxxxx and beyond Pumps built prior to this date must have the feedback link removed if no control is used The swashplate feedback link must be removed if no control is used on frame sizes 180 and 250 cc Swashplate Feedback Link Series 90 42 250 cc Variable Pumps ...

Page 43: ...Credit Order Replacement Parts Rework Parts in Stock Revise Existing Part Orders Scrap New Parts and Supply for Credit X X X X MODELS AFFECTED DISTRIBUTION All Product Related Sauer Danfoss Distributors All Product Related OEM s All ASCs Non Restricted Distribution PART NUMBERS AFFECTED SERIAL NUMBERS AFFECTED X All 932xxxx 942xxxx 952xxxx 962xxxx 972xxxx 982xxxx and 992xxxx variable pumps Units b...

Page 44: ... 90 130 250 cc Variable Pumps As a product improvement Sauer Danfos has changed the design of the guide post that is used on Series 90 130 250 cc pumps The old guide post has a W dimension of 0 457 inches 11 61 mm and the new guide post has a W dimension of 0 449 inches 11 41 mm The old style guide post will become obsolete and no longer available as a service part Guide Posts W ...

Page 45: ... Stock Revise Existing Part Orders Scrap New Parts and Supply for Credit X X X X MODELS AFFECTED DISTRIBUTION All Product Related Sauer Danfoss Distributors All Product Related OEM s All ASCs Non Restricted Distribution PART NUMBERS AFFECTED SERIAL NUMBERS AFFECTED X All 97 2xxxx 972xxxx 982xxxx and 992xxxx variable pumps This change became effective at serial number N 97 08 xxxxx Old Guide Post P...

Page 46: ... End Cap Gasket Change Series 90 180 cc Variable Pumps As a product improvement Sauer Danfoss has changed the design of the end cap gasket used on the Series 90 180 cc variable pump This allows the 180 and 250 cc pumps to use a common gasket The old style gasket will become obsolete and no longer available as a service part Old Style New Style ...

Page 47: ...nt Parts Rework Parts in Stock Revise Existing Part Orders Scrap New Parts and Supply for Credit X X X X MODELS AFFECTED DISTRIBUTION All Product Related Sauer Danfoss Distributors All Product Related OEM s All ASCs Non Restricted Distribution PART NUMBERS AFFECTED SERIAL NUMBERS AFFECTED X All 982xxxx Variable Pumps This change became effective at serial number N 97 08 xxxxx Old Gasket Part Numbe...

Page 48: ...Part Number Change Series 90 42 130 180 and 250 cc Variable Pumps As a product improvement Sauer Danfoss has changed the design of the charge pump shaft used in Series 90 42 130 180 and 250 cc variable pumps The new and old shafts are interchangeable The old style charge pump shaft will become obsolete and no longer available as a service part Charge Pump Shaft ...

Page 49: ... Existing Part Orders Scrap New Parts and Supply for Credit X X X X MODELS AFFECTED DISTRIBUTION All Product Related Sauer Danfoss Distributors All Product Related OEM s All ASCs Non Restricted Distribution PART NUMBERS AFFECTED SERIAL NUMBERS AFFECTED X See table below All 932xxxx 972xxxx 982xxxx and 992xxxx variable pumps Frame Size 42 130 180 250 Old Shaft Part Number 505202 501399 503519 50443...

Page 50: ...50 Genuine Parts Original Ersatzteile Series 90 180 cc Pump BLN 2 41695 May 1997 Notes ...

Page 51: ...Genuine Parts Original Ersatzteile Series 90 180 cc Pump BLN 2 41695 May 1997 Notes 51 ...

Page 52: ...omprehensive worldwide service for its products through an extensive network of Authorized Service Centers strategically located in all parts of the world Look to SAUER DANFOSS for the best in WORLDWIDE SERVICE Genuine Service Parts Gear Pumps and Motors Open Circuit Axial Piston Pumps Hydraulic Power Systems Cartridge Motors Compact Wheel Drives Heavy Duty Bent Axis Variable Motors Heavy Duty Axi...

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Sauer Danfoss Series S90 180 cc, Service & Parts Manual

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Summary of Contents for Series S90 180 cc

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