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Position the puller with the rope incident angle less than 35 degrees from the first sheave or stringing block.  Always keep the
trailer attached to the towing vehicle or tied down to an immovable object when pulls are expected to reach 1000 lbs or when
surface conditions will not allow outriggers to seat firmly into the ground.  When attached to the towing vehicle set the emer-
gency brake and chock the wheels.  Set the rear outriggers to their lowest level, then raise the front jack to "seat" the outriggers
firmly in the ground.  Set the chocks at each rear wheel in the direction of the pull.  Engage the over center trailer brake actuator
located at the right side of the trailer.  

Hydraulic Power Source and Controls

The controls for all of pulling and power source controls are located at the console at the right side of the trailer.  Refer

to the power source section below prior to starting for operation instructions.

Pulling Unit

Your puller is equipped with a hydraulically activated platform which can be raised or lowered to pull rope at angles

between -15 and 30 degrees.  A full feathering directional control valve for this function is located at the operator controls.  

The levelwind is completely automatic and features a self-regulating slip brake to control cassette winding tension.  This

tension is adjustable via an adjustment nut accessible when the platform is fully elevated.

The capstan control is adjacent to platform raise-lower valve.  When the capstan control valve is in neutral, any line ten-

sion present will activate the internal capstan brake mechanism.  This brake is automatically de-activated by solenoid when the
directional control valve enters the "take-up" mode.  If the brake has been activated, it will be necessary to move the directional
control valve slightly into the take-up position before attempting to pay out additional rope as described below.  If rope will be left
unattended and under tension for a significant time, make it a practice to secure the rope with a catch-off.  

To start the pull, feather the directional control valve to the take-up position.  To stop the pull, return the valve handle to

the detented center position.  To payout rope, feather the directional control valve into the take-up position momentarily to re-
lease the automatic brake.  Then, activate (pull) the reversing protection plunger and move the valve to the payout position.
When payout operations are complete, allowing the plunger to return to its normal position activates the automatic brake.  

Operation & Maintenance Manual
Model 1570-B Puller

      

09/2010
Page 6

ATR  =  (SL * SL * WT) / (8 * SG)

SB:

Number Stringing Blocks

APR  =  ATR / (.98**SB)

WT:

Wire Weight per Foot

AFR  =  TR * DD / 2

SL:

Span Length in Feet

                                                

SG: Sag in Feet

ATR:  Absolute Tension Required     

DD: Drum Diameter of Wire Reel in Feet

APR:  Absolute Pull Required                

AFR:  Absolute Ft-Lbs Required

               Note:  Add 30% or multiply above results by 1.3 to obtain operating range

Summary of Contents for 1570-B

Page 1: ...Operation and Maintenance Manual...

Page 2: ...lease contact your account representative toll free Voice Communications 800 323 9147 Fax Communications 800 833 3264 We welcome feedback on your manuals and our marketing communications We need and a...

Page 3: ...eed for safely towing a trailer is 60 mph If you drive too fast the trail er is more likely to sway increasing the possibility for loss of control In addition it is possible that the tires may overhea...

Page 4: ...ger distance to pass and allowing for increased braking distances etc Common sense measures may be necessary such as being alert for slippery conditions anticipate trailer sway and be ready to reduce...

Page 5: ...controlled via a connection to the tow vehicle Electric Brakes Check the trailer brake lights by having someone operate the brake and turn signals on the tow vehicle while you visu ally verify it is f...

Page 6: ...the system Therefore once the air is expended braking power is released unless equipped with a spring brake mechanism Hydraulic Brake Systems Straight hydraulic systems are equipped with a surge actu...

Page 7: ...ermine what a particular job will require We recommend you maintain a log detailing pull variables and required pulling power to refer to as a guide If your anticipated line pull does exceed 3000 lbs...

Page 8: ...ssible when the platform is fully elevated The capstan control is adjacent to platform raise lower valve When the capstan control valve is in neutral any line ten sion present will activate the intern...

Page 9: ...ill light when the unit is in high speed The low speed high torque setting provides twice the pulling power and will result in a fifty percent hydraulic system pressure drop To determ ine the amount o...

Page 10: ...e spliced portion of the rope moves between the capstan and the full cassette hold the rope between the capstan and the splice to prevent slippage during change out Disconnect the splice and remove th...

Page 11: ...ch residual strength of a used rope can be determined visually as long as there is no actual fiber damage or distortion as described here A laboratory analysis is the best way The following guidelines...

Page 12: ...to determine the extent of damage Fibers or strands adjacent to the fused area will appear to have the same appearance of any other undam aged fiber They may in reality have been located very close to...

Page 13: ...d that all ropes suspected of being seriously shock loaded should be retired from service and if appropriate tested to determine their suitability for service Cleaning of Synthetic Ropes Most syntheti...

Page 14: ...enter 7 Blue Center A Blue Center Clearance Tail n a 6 Brown 10 00 6 Brown 10 00 TM Brown 12 00 Stop Red 4 Red 6 00 4 Red 6 00 S Red 10 00 Breakaway n a n a Black To Battery Black To Battery Notes Clo...

Page 15: ...Sourcing Axle After 1st 50 Miles Torque Wheel Nuts Monthly Check Trailer Lighting Every Use Check Tire Wear Inflation Pressure Monthly Adjust and Inspect Trailer Brakes Monthly Check Trailer Suspensio...

Page 16: ...Reference Drawing Operation Maintenance Manual Model 1570 B Puller 09 2010 Page 14...

Page 17: ...gns of Excessive Hydraulic Leaks Engine Starting Operation To assure easy starting be sure the pressure and return hoses are connected to our Retriever or any tool that will allow oil to circulate to...

Page 18: ...will result in leak age through the tank lid seal Low oil levels will cause increased system heat and may starve the pump resulting in loss of flow and pressure Check the temperature gauge periodical...

Page 19: ...Plug Kawasaki BMR6A Engine Oil Filter Kawasaki 49065 2071 Fuel Filter Kawasaki 49019 1055 Foam Breather Element Kawasaki 11013 2114 Paper Breather Element Kawasaki 11013 2115 Parts Manual Kawasaki 999...

Page 20: ...draulic Relief Setting 6 Months or 100 Hrs Change Engine Oil Filter 1st Month or 20 Hrs Change Engine Oil Filter 6 Months or 50 Hrs Check Engine Oil Filter 1st Month or 20 Hrs Clean Check Oil Cooler 1...

Page 21: ...nd labor on all Sauber manufactured components As a leader in the utility industry we have the financial strength and have demonstrated the integrity necessary to honor our commitments This expanded w...

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