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SATA STEAMaster+ SERIES, Installation, Operation & Maintenance Manual

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SATA STEAMaster+ SERIES Installation, Operation & Maintenance Manual Download Page 38

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06/06

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STE

 SERIES

Installation, Operation & Maintenance Manual

38

Spare parts for special applications  

  

 

 

 

 

The following spare parts are supplied separately from the standard humidifier, that is, must be ordered separately. 
 

SMP003 

SMP005 

SMP008 

SMP010  

SMP015  

Disposable Cylinders: 

 

 

 

 

 

200/*230 Vac 3~, Conductivity 125/350 µS/Cm 

SMP0T1A00H1 SMP0T2A00H0 SMP0T2A00H0 SMP0T3A00H0 SMP0T3A00H0 

400 Vac 3~, Conductivity 125/350 µS/Cm  

SMP0T1A00H1 SMP0T2B00H0 SMP0T2B00H0 SMP0T3B00H0 SMP0T3B00H0 

400 Vac 3~, Conductivity 750/1250 µS/Cm  

SMP0T1D00H1 SMP0T2D00H0 SMP0T2D00H0 SMP0T3D00H0 SMP0T3D00H0 

460 Vac 3~, Conductivity 125/350 µS/Cm  

SMP0T1B00H1 SMP0T2C00H0 SMP0T2C00H0 SMP0T3C00H0 SMP0T3C00H0 

575 Vac 3~, Conductivity 125/350 µS/Cm  

 

SMP0T2C00H0 SMP0T2C00H0 SMP0T3C00H0 SMP0T3C00H0 

Cleanable Cylinders: 

 

 

 

 

 

200/230 Vac 3~, Conductivity 125/350 µS/Cm  

 

SMPCT2A00W0 SMPCT2A00W0 SMPCT3A00W0 SMPCT3A00W0 

200/230 Vac 3~, Conductivity 350/1250 µS/Cm  

 

SMPCT2B00W0 SMPCT2B00W0 SMPCT3B00W0 SMPCT3B00W0 

400 Vac 3~, Conductivity 125/350 µS/Cm  

 

SMPCT2B00W0 SMPCT2B00W0 SMPCT3B00W0 SMPCT3B00W0 

400 Vac 3~, Conductivity 350/750 µS/Cm  

 

SMPCT2C00W0 SMPCT2C00W0 SMPCT3C00W0 SMPCT3C00W0 

400 Vac 3~, Conductivity 750/1250 µS/Cm  

 

SMPCT2D00W0 SMPCT2D00W0 SMPCT3D00W0 SMPCT3D00W0 

460/575 Vac 3~, Conductivity 125/350 µS/Cm  

 

SMPCT2C00W0 SMPCT2C00W0 SMPCT3C00W0 SMPCT3C00W0 

460/575 Vac 3~, Conductivity 350/1250 µS/Cm  

 

SMPCT2D00W0 SMPCT2D00W0 SMPCT3D00W0 SMPCT3D00W0 

Electrode Kit (200/230 Vac 3~, 125/350 µS/Cm)  

 

KITBLCT2A0   KITBLCT2A0   KITBLCT3A0   KITBLCT3A0  

Electrode Kit (200/230 Vac 3~, 350/1250 µS/Cm) 

 

KITBLCT2B0   KITBLCT2B0   KITBLCT3B0   KITBLCT3B0  

Electrode Kit (400 Vac 3~, 125/350 µS/Cm)  

 

KITBLCT2B0   KITBLCT2B0   KITBLCT3B0   KITBLCT3B0  

Electrode Kit (400 Vac 3~, 350/750 µS/Cm)  

 

KITBLCT2C0   KITBLCT2C0   KITBLCT3C0   KITBLCT3C0  

Electrode Kit (400 Vac 3~, 750/1250 µS/Cm)  

 

KITBLCT2D0   KITBLCT2D0   KITBLCT3D0   KITBLCT3D0  

Electrode Kit (460/575 Vac 3~, 125/350 µS/Cm)  

 

KITBLCT2C0   KITBLCT2C0   KITBLCT3C0   KITBLCT3C0  

Electrode Kit (460/575 Vac 3~, 350/1250 µS/Cm) 

 

KITBLCT2D0   KITBLCT2D0   KITBLCT3D0   KITBLCT3D0  

Electrode Gasket Kit  

 

KITBLC2FG0   KITBLC2FG0   KITBLC3FG0   KITBLC3FG0  

 

Summary of Contents for STEAMaster+ SERIES

Page 1: ...AMaster SERIES Installation Operation Maintenance Manual ELECTRODE STEAM HUMIDIFIERS Frederick Maryland U S A STEAMaster SERIES Installation Operation Maintenance Manual Installation Operation Maintenance Manual ...

Page 2: ...nternally and externally The conditions of the environment and the power supply voltage must comply with the specified values All other uses and modifications made to the humidifier that are not authorized by the manufacturer are consideredincorrect Liability for injury or damage caused by the incorrect use of the humidifier lies exclusively with the user Please note that the humidifier contains p...

Page 3: ...int 22 Activating Manual Drain 22 Accessing Changing Configuration Parameters 22 Notes about special parameters 25 Standard Factory Settings 26 Seasonal Shut Down 27 The Remote Control 27 Resetting the Hour Counter 28 Alarms 28 Trouble Shooting 32 Resetting Factory Defaults 33 Maintenance 34 Periodic checks 34 Cylinder maintenance 34 Replacing the cylinder 34 Maintenance of the other plumbing comp...

Page 4: ... Conductivity 009 20 lbs hr or M 460 3 010 22 lbs hr DDC N 575 3 015 33 lbs hr 025 55 lbs hr 035 77 lbs hr 045 99 lbs hr 065 132 lbs hr SMP 001 through SMP 015 No Description 1 Steam generator cylinder 2 Water drain valve 3 Power contactor 4 Fuses 5 Power transformer 6 Relay board 7 On Off and Manual drain switch 8 Wiring terminal block 9 Water fill valve SMP 025 through SMP065 No Description 1 St...

Page 5: ...d into the bottom of the steam cylinder 11 As the water fills the cylinder it will reach the electrodes 10 and current will begin to flow As the water continues to fill the cylinder the current will increase and this is monitored by an amperage transformer placed on one of the power wires 9 When the desired current is reached the fill valve will close 1 and the water will then begin to warm and pr...

Page 6: ... to minimize the steam hose length and condensate Certain clearances must be maintained around the unit A B C D E F Minimum Dimension inches 12 8 8 16 28 0 5 With room blower units other clearances are needed A B C D E F H Minimum dimension inches 20 72 72 24 20 72 24 Model SMP 001 008 009 015 025 045 045 065 A 15 15 22 26 B 11 11 15 18 Dimensions inches C 25 28 35 38 packaged 36 44 86 113 empty 3...

Page 7: ... Return it in reverse order Fastening to the wall Using the screws and anchors supplied fasten the mounting bracket to the wall Be sure that the screws anchor firmly into studs or supports Note the unit installed weights from the Positioning section Once the mounting bracket is secured to the wall hang the unit on the bracket Fasten the remaining capture screws through the bottom holes in the unit...

Page 8: ...015 025 045 65 Instant flow rate 0 2 gpm 0 3 gpm 1 gpm 1 9 gpm Connection 1 4 O D Compression 3 8 O D Compression Temperature limits 34 to 104 F Pressure limits 15 to 116 psi Hardness limits 400 ppm CaCO3 Conductivity range 125 to 1250 µS cm micromhos Model SMP 001 003 005 008 009 010 015 025 035 045 065 Drain rate per hour 0 7 gph 2 2 gph 3 7 gph 5 9 gph 6 6 gph 7 3 gph 11 gph 18 3 gph 25 7 gph 3...

Page 9: ...apped under the unit to prevent flash steam from condensing in the unit cabinet Physical location of the supply and drain connections are located as shown below SMP 010 015 SMP 025 065 NOTE SATS can provide a drain tempering system which limits the water drain to no more than 140 F NOTE Softened water should NOT be used as it is generally corrossive to the electrode plating ...

Page 10: ...prevent the steam discharge from the lower pipes from impinging on the upperones In vertical ducts the distributor pipes are mounted in the center with the holes facing up as shown at right The airflow may be up or down but when the airflow is down maximum velocity is 1 500 fpm To install the distributor pipes 1 Cut a key shaped hole in the side of the duct to match the steam pipe and condensatere...

Page 11: ...steam naturally flows up hill and condensate naturally flows down hill Nothing must impede the free flow of either steam to the distributor pipes or condensate back to the SD unit or the drain If Copper tubing is used use two 45 angles or sweeping elbows rather than sharp 90 elbows Follow one simple rule Run the steam hose or piping to avoid any kinks sharp elbows or low spots that could collect o...

Page 12: ...s 30 35 Air Volume CFM 100 380 Noise Level dBA 50 40 Operating Temp Humidity F RH 14 to 104 F 10 to 60 14 to 140 F 10 to 80 Cold rooms can be humidified using a Room Distribution Unit making sure that this operates within its operating limits The room must have operating temperatures of between 10 C and 20 C with a percentage of relative humidity of no greater than 80 RH If these limits are not po...

Page 13: ...ence the power cables should be kept separate from any control wiring Per the table on the following page make sure that the unit has the proper number of turns through the TAM Torroid Amperage Monitor which is on the control board in models SMP001 through SMP015 and separate in models SMP025 through SMP065 Also make sure that the TA Rate DIP switches on the control board are set correctly per the...

Page 14: ... 3 15 1 2 60 6 M 460 3 7 5 1 20 2 5 SMP008 N 575 3 6 6 8 17 6 1 20 2 5 U 208 1 N 31 4 1 60 16 SMP009 D 230 1 N 29 3 6 52 9 20 1 60 10 W 208 3 20 8 1 40 6 K 230 3 18 8 1 40 6 M 460 3 9 4 1 20 2 5 SMP010 N 575 3 7 5 7 5 10 22 1 20 2 5 W 208 3 31 2 1 60 16 K 230 3 28 2 1 60 10 M 460 3 14 1 1 20 4 SMP015 N 575 3 11 3 11 25 15 33 1 20 4 W 208 3 52 1 300 25 K 230 3 47 1 1 300 25 M 460 3 23 5 1 300 10 SM...

Page 15: ...visor Serial Communications This is a standard RS485 serial connection It is recommended to keep wiring under 3 200 feet Request SATS s communications documentation for additional information on this option Control wiring is made directly to the control board terminals 1 terminal block G dehumidification contact 2 terminal block H alarm contact 3 terminal block K on off manual drain switch 4 termi...

Page 16: ...with External Controller Connect any external controller 0 1 Vdc 0 10 Vdc Parameter A0 must be set to 1 Parameter A2 must be set per the OUT signal from the regulator voltage 0 to 1 Vdc 0 to 10 Vdc 2 to 10 Vdc current 0 to 20 mA 4 to 20 mA NOTE Safeties are high limit humidistat air flow switch and or external enable For Stand Alone Modulating Operation Connect a high limit sensor and control sens...

Page 17: ...laces STHOAP Temperature Humidity 0 1 VDC or 4 20 Madc temp humidity ASDC111000 Duct temp hum sensor replaces SDNTCTH0 1 ASDC110000 Duct temp hum sensor replaces SSDOMHT0 1 Temperature NTC thermistor 10 Kohm at 25 C 77 F ASWC ASDC only Accuracy 0 25 C from 0 to 50 C 32 to 122 F Humidity Thin film capacitor Linear 0 1 Vdc or 4 20 mAdc from 10 to 90 RH Accuracy 3 RH from 20 to 90 RH calibrated at 55...

Page 18: ...he HC 201 humidistat to the duct using the screws provided at least 6 feet down stream of any live steam or mist The unit has three wire leads Orange Brown and Red Use the Orange and Brown leads for hi limit operation Wiring Diagram TABLE1 SPECIFICATIONS TABLE2 MAXIMUMELECTRICALRATINGS Part No Type Scale Range RH Diff RH Operating Limits F C Shipping Storage F C Connection Cover Dimensions In mm H...

Page 19: ...h the drilled hole in the duct Put no more than 2 of tubing into the duct Caulk around the tubing where it enters the duct The high pressure tap is left open to atmosphere If the airflow switch is to be mounted to the supply duct pres sure then simply drill a 7 16 hole in the side of the duct apply caulking to the large plate and mount the device with the large plate to the duct and the high press...

Page 20: ...ked _____ Water is connected the line has been flushed and external valves are open _____ Drain is connected run to an open drain and has a trap under the unit _____ Electricity is connected in accordance with instructions local codes and data labels in the unit _____ The power fuses are installed and intact _____ All control wiring is done and tested _____ Airflow switch is wired to open on air f...

Page 21: ...s light this lasts about 1 2 seconds Then the initialization phase begins with 3 dashes During this phase diagnostics are conducted This phase lasts about 4 seconds After running the diagnostics the unit will start operation and display either the of steam production On off and Modulating modes the RH Stand Alone Modulating mode or two dashes will light indicating the humidifier is disabled or in ...

Page 22: ... are grouped into three levels LEVEL 1 set point parameters the value of the humidifier s main set point St accessible directly via the keypad for both reading and modification See Changing The Set Point LEVEL 2 control parameters and measurements the physical values measured and the operat ing parameters involving the control of the humidification process these too can be accessed directly via th...

Page 23: ...tons to enter the password value of 77 Press the SEL button and A0 should display Press the Ç Ç Ç Ç Ç and È È È È È buttons to scroll through the configuration parameters Press the SEL button to display the value of any parameter the unit of measure will display first for 1 second Press the Ç Ç Ç Ç Ç and È È È È È buttons to change the value Press SEL when the change is complete and then continue ...

Page 24: ... for inactivity of at least 7 consecutive 16 disable cylinder being depleted days the other functions are deactivated and cylinder depleted warnings 32 reverse the operation of the alarm relay b1 0 to 127 0 64 enable periodic draining b2 0 to 120 0 s Shut down delay time b3 10 0 to 10 0 0 Current measurement gain 0 to 199 b4 0k2 2k0 0 µS cm Water conductivity 0 automatic measurement 0 to 199 b5 0k...

Page 25: ... command is forced on start up 3 term with ON OFF and hi limit sensor Notes about special parameters b1 setting 2 Drain under power If parameter b1 includes setting 2 the humidifier will continue to produce steam during drain cycles If this setting is turned off the humidifier will open the power contactor during drain cycles b1 setting 4 Draining due to a significant reduction in the demand If pa...

Page 26: ...0 b1 2 2 2 2 2 b2 0 0 0 0 0 b3 0 0 0 0 0 0 0 0 0 0 b4 0 0 0 0 0 b5 15 15 15 15 15 b6 20 20 20 20 20 b7 75 75 75 75 75 b8 100 100 100 100 100 b9 100 100 100 100 100 bb 0 0 0 0 0 bE N A N A N A N A N A bF 3 3 3 3 3 C0 1 1 1 1 1 C1 4 4 4 4 4 C2 0 0 0 0 0 C3 1 1 1 1 1 C4 3 3 3 3 3 C5 0 0 0 0 0 C6 0 0 0 0 0 C7 0 0 0 0 0 d1 d2 d3 d4 d5 d9 P0 100 100 100 100 100 P1 N A N A N A 5 5 P2 N A N A N A 100 100 ...

Page 27: ...ontrol have the same access code then they will respond simultaneously to commands from the remote control Setting C2 to 0 on the humidifier will allow the remote control to be used without the need of a code To use the remote control aim it at the humidifier and press ENABLE All the humidifiers in range will display their activation codes If a humidifier has its C2 parameter set to 0 it will skip...

Page 28: ...splay Controller Action H Humivisor Causes Solution H Reset display Alarm relay Reset relay EH E102 Over current at the electrodes probable electrode malfunction or water conductivity temporarily too high especially when starting after a short stop 1 Check the operation of the drain valve 2 Check for fill valve leakage 3 Drain part of the water and re start Shut down N A Active N A EL E103 Power n...

Page 29: ...s water treatment agents softeners or an excessive concentration of dissolved salts 1 Drain the water supply lines 2 Clean the cylinder 3 Check for the presence of softeners in this case use another type of water or reduce the softening Signal only Manual Active Manual Ed E116 Drain malfunction Check the drain circuits and the correct operation of the drain valve Shut down Manual Active Manual Ec ...

Page 30: ...rameter A0 see chap 7 Shut down Manual Active Auto E4 E123 Hi limit sensor not connected Check the connection of the probe parameter A6 for the outlet probe and the setting of parameter A0 see chap 7 Signal only Manual Active Auto CP E132 Cylinder being depleted signal Perform maintenance and or replace the cylinder Signal only Manual Not active Auto CL E133 Cylinder depleted signal cylinder Perfo...

Page 31: ...ave activated the manual drain sequence Sequence ends on its own Idr Complete draining for extended inactivity The unit is emptying the cylinder after an extended period of non use Sequence ends on its own Dr Complete periodical draining active The unit has activated the periodic drain to flush excessive minerals Sequence ends on its own AF Anti foam algorithm active The unit is working to elimina...

Page 32: ...ng 1 check that the steam hose is not kinked or sagging trapping condensate 2 clean the fill valve strainer 3 clean the fill cup 4 check for 24Vac at the drain solenoid valve and or drain solenoid replacement the thermal magnetic overload switch is activated 1 thermal magnetic overload switch is under rated 2 over current at the electrodes 1 check that the thermal magnetic overload switch is rated...

Page 33: ... steam hoses or duct 3 The flow regulator in the fill valve is broken or out of place 4 Water conductivity is very high 5 Water is foaming excessively 1 Clean or replace the cylinder 2 Check the steam hoses for kinks or gullys that might be trapping condensate 3 Replace the fill valve 4 Consider using a mix of demineralized water with raw water 5 Check cylinder replace if exhausted If feed water c...

Page 34: ...linder and replace the cylinder if necessary CAUTION always disconnect the main power before touching the cylinder in the event of leaks as current may flow throughthewater Cylinder maintenance The life of the cylinder depends on a number of factors including the amount and type of mineral in the water the correct use and sizing of the humidifier and the output as well as careful and regular maint...

Page 35: ...the inlet filter clean if neces sary using the same cleaning solution as for the steam cylinder and a soft brush Supply and drain manifold Check that there are no mineral deposits in the cylinder attachment and clean if neces sary Check that the seal o ring is not damaged or cracked replace if necessary Drain valve drain pump Remove the valve body or pump clean if necessary using the same cleaning...

Page 36: ...19AXX Electronic parts LED display ver C P UEKDP00000 UEKDP00000 UEKDP00000 UEKDP00000 control module ver H T UEH0000001 UEH0000001 UEH0000001 UEH0000001 control board ver C P UEP0000001 UEP0000001 UEP0000001 UEP0000001 control board ver H T UEI0000000 UEI0000000 UEI0000000 UEI0000000 flat connection cable 59C460A003 59C460A003 59C460A003 59C460A003 remote control TELUE0 000 TELUE0 000 TELUE0 000 ...

Page 37: ...rical Parts Contactors 0203000AXX 0203000AXX 0203000AXX 0203001AXX 0203001AXX 0203001AXX 0203008AXX 0203009AXX 5 0203007AXX 2 3 0203007AXX 2 3 4 Power Transformers 208 230 460 575 24 Vac 09C476A027 09C476A027 09C476A027 09C476A027 09C476A027 09C479A062 09C479A062 09C479A062 09C479A062 Fuse Holders 0606192AXX 0606192AXX 0606192AXX 0606192AXX 0606192AXX 0606193AXX 0606193AXX 0606193AXX 0606193AXX Fu...

Page 38: ...T2B00W0 SMPCT3B00W0 SMPCT3B00W0 400 Vac 3 Conductivity 125 350 µS Cm SMPCT2B00W0 SMPCT2B00W0 SMPCT3B00W0 SMPCT3B00W0 400 Vac 3 Conductivity 350 750 µS Cm SMPCT2C00W0 SMPCT2C00W0 SMPCT3C00W0 SMPCT3C00W0 400 Vac 3 Conductivity 750 1250 µS Cm SMPCT2D00W0 SMPCT2D00W0 SMPCT3D00W0 SMPCT3D00W0 460 575 Vac 3 Conductivity 125 350 µS Cm SMPCT2C00W0 SMPCT2C00W0 SMPCT3C00W0 SMPCT3C00W0 460 575 Vac 3 Conductiv...

Page 39: ... 06 06 STEAMaster SERIES Installation Operation Maintenance Manual 39 Wiring Diagrams SMP001 SMP003 SMP005 SMP009 Single Phase ...

Page 40: ... 06 06 STEAMaster SERIES Installation Operation Maintenance Manual SMP003 SMP005 SMP008 SMP010 SMP015 Three Phase 40 ...

Page 41: ... 06 06 STEAMaster SERIES Installation Operation Maintenance Manual 41 SMP025 SMP035 SMP045 SMP065 Three Phase ...

Page 42: ... to 1250 A A B C 125 to 350 A A B B SMP045 350 to 1250 A A B C 125 to 350 N A N A B B SMP065 350 to 1250 N A N A B C If arcing occurs during operation then try changing the wiring pattern to the next level A being the lowest level and C being the highest and therefore least susceptible to arcing Wiring of cylinders for SMP025 SMP035 SMP045 SMP065 units and voltages There are 6 electrodes in these ...

Page 43: ... 10 15 25 35 45 65 90 130 3 Amps 3 8 6 7 5 11 3 18 8 26 4 33 9 49 67 8 97 9 KW 3 75 6 7 5 11 25 18 76 26 26 33 76 48 76 67 52 97 53 Height Width Depth In mm 24 4 620 14 4 365 10 8 275 28 0 710 14 4 365 10 8 275 35 0 890 21 9 555 14 2 360 37 2 945 25 6 650 17 9 455 37 2 945 45 5 1155 17 9 455 Dry weight Lbs kg 35 3 16 44 0 20 85 8 39 112 2 51 162 8 74 Wet weight Lbs kg 41 9 19 59 5 27 133 4 60 5 20...

Page 44: ...Facsimile 301 620 7820 CyberAiR Sales Applications Telephone 301 620 2033 Facsimile 301 662 5487 Product Support Group Service Warranty and Parts Telephone 301 620 2033 Facsimile 301 620 1396 E mail parts only parts stulz ats com 24 Hr Hot Line 301 414 4514 Specifications are subject to change without notice Form HUM IOM 10 27 04 10 04 Revision A 06 06 ...

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