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9

 

 
NOTE: Filling installation  with  water when boiler  is  in  use,  especially  if  it  is  
very hot  is strictly forbidden, as boiler’s damage or  fracture may be caused. 
 
Once  heating  season  is  over  do  not  get  rid  of  water  from  heating  installation  and 
boiler. When  required,  water may  be  let of  through blowdown  connection to a drain 
once it is cooled down. 

 
7.2. FIRING UP A BOILER 
 

Firing up a fuel in boiler should be started when checked if heating installation is filled 
with  water,  and  water  is  not    frozen.  It  should  also    be    checked,    if    water    is    not 
leaking through thread fittings on boiler. Do not forget to heat the chimney prior to the 
firs startup. 
Before    the    fire    up,    smoke    throttle    in    the    smoke    conduit    should    be    fully  
opened,    as    well    as    ash    box    and  furnace  door,  likewise  the  fuel  charge  door 
which  should  be  fully  closed.  The  operation  should  be  performer  slowly,  using 
crimpled  pieces  of  paper  and  wood.  Then  thin  layer  of  coal  is  applied.  Once    the  
batch  of  coal  is  glowing, ash  box and  furnace  door  should  be closed.  Open 
fuel  load  door  and  fill  the combustion chamber  with fuel,  up to the  lower  edge  
of  the load  door.  Then,  close  the  load  door and position  the smoke throttle in  
the   smoke  conduit.   Also,  in   order  to obtain    the    required  temperature  and   heat 
capacity  close  air dosing flap placed on the ash box door, using the string and an 
air draft regulator.  
 
During  fire up process the boiler  should be  monitored   until it  gets  feeding  
water temperature of  45°C.  It is important,  as v arying fuel quality may cause 
the  boiler to go out. 

 

 
In  case  of  fire  in  boiler  went  out  during  fire  up  operation   a  furnace  must  be  
cleaned,  boiler’s  channel should be ventilated and fire up should start again. 
During  the  process  a  smoking  or  sweating  of  boiler  may  occur.    Once  boiler  and 
chimney duct get hot, those adverse  phenomena should go away. 
 

 

Person  operating the boiler  should  know  that  some of  boiler’s  areas  are  
hot,    therefore    protective  gloves  should  be  worn!  The  same  applies  to 
protective goggles. 
 

Summary of Contents for UWG

Page 1: ...CUMENTATION of water boiler s for heating installations SAS UWG type adopted for black coal combustion of nut coal SAS UWG Z A K A D M E T A L O W O K O T L A R S K I 28 100 Busko Zdr j Owczary ul Prz...

Page 2: ...r to a chimney 7 6 4 Connecting boiler to a chimney installation 8 7 Operation and installation guidelines 8 7 1 Filing with water 8 7 2 Boiler s firing up 9 Table technical exploitation parameters 10...

Page 3: ...3...

Page 4: ...ection Boilers are specifically recommended for the flats heating in single family homes pavilions etc where calculated feeding water temperature does not exceed 85 C and working pressure does not exc...

Page 5: ...or boilers SAS UWG above 17 kW for boilers up to 14 kW the washout door and load door make up one unit pos 5 6 for boiler s convection channels cleaning In the upper convection section of the boiler t...

Page 6: ...ical Start Up Documentation 6 1 REQUIREMENTS FOR BOILER ROOM The boiler room where the heating boiler for central heating installation shall be installed must conform the requirements of detailed regu...

Page 7: ...ed chimney draught of min 0 12 0 30 mbar see tab p 10 point 9 Selection of the chimney s height and section comparing to boiler power should be based on detailed regulations being in force in the coun...

Page 8: ...ion NOTE It is recommended to connect the boiler to heating system provided with three or four pass valve The main advantage of such connection is boiler protection function against low temperature co...

Page 9: ...and wood Then thin layer of coal is applied Once the batch of coal is glowing ash box and furnace door should be closed Open fuel load door and fill the combustion chamber with fuel up to the lower ed...

Page 10: ...5 205 220 260 300 330 9 Required chimney draught mbar 0 30 10 Maximal allowable opperating pressure bar 1 5 11 Maximal allowable working temp C 85 12 Reccomended heating water working temp C 60 80 13...

Page 11: ...blowdown connection 3 water jacket 10 air intake dosage flap 16 hot water connector pipe 22 thermometer 4 furnace chamber 11 water grates 17 smoke conduit 5 6 washout fuel load door 12 cast iron grate...

Page 12: ...wdown connection 3 water jacket 10 air intake dosage flap 16 hot water connector pipe 22 thermometer 4 furnace chamber 11 water grates 17 smoke conduit 5 washout door 12 cast iron grates movable 18 sm...

Page 13: ...ior each boiler s fire up process but not less than after 150 260 of boiler s continuous work Cleaning of convection channels with volatile ashes residues should be performed every 3 7 days depending...

Page 14: ...its damage all defects of boiler should be immediately removed NOTE The boiler should be regularly cleansed from soot and tarry residues any residue on the convection channels walls disrupts proper h...

Page 15: ...lements Clean both fumes whirlin elements and fumes channel with boiler s tools Sudden temperature and pressure rise installation valves closed open the valves pressure vessel frozen heat the pressure...

Page 16: ...ating installation make check if all boiler s components are in good working condition and that the boiler is fully equipped NOTE Boilers need to be transported in the vertical position In order to re...

Page 17: ...ometer 5 Warranty does not cover consumable items sealant rope 6 Manufacturer is obligated to carry out the charge free repair under warranty in time period of 14 days starting from the date of applic...

Page 18: ...mentation however basic described properties of the product shall be maintained Any remarks and questions on boiler s SAS type exploitation shall be addressed ZAK AD METALOWO KOTLARSKI Owczary ul Prze...

Page 19: ...19 SERVICE REPAIRS...

Page 20: ...mperature boiler of SAS UWG type installed and operated in pursuance of Technical Start Up Documentation Boiler no Heating capacity Heated surface Year of manufacture Manufacturer signature and stamp...

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