SAS DZ04 Technical - Start - Up Documentation Download Page 23

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Any remarks and questions on boiler’s SAS type exploitation shall be addressed:

ZAKŁAD METALOWO-KOTLARSKI

Owczary, ul. Przemysłowa 3

28-100

Busko - Zdrój

Tel.: +4841/378 46 19 Fax: +4841/370 83 10

http://

www.sas.busko.pl

e-mail :[email protected]

Technical-Start-Up Documentation valid from 03.01.2011.

Summary of Contents for DZ04

Page 1: ... L A R S K I 28 100 Busko Zdrój Owczary ul Przemysłowa 3 Phone 48 41 378 46 19 Fax 48 41 370 83 10 TECHNICAL START UP DOCUMENTATION of water boiler s for heating installations SAS UWT type adopted for black coal combustion of fine coal SAS UWT ...

Page 2: ...lation 10 7 Operation and installation guidelines 10 7 1 Filing with water 10 7 2 Boiler s firing up 10 7 2 1 Firing up and functioning of a boiler in the lower combustion system 11 7 2 2 Firing up and functioning of a boiler in the upper combustion system 13 Table technical exploitation parameters 14 15 Boiler s construction scheme 16 17 7 3 Cleaning the boiler 18 7 4 End of heating season 18 8 T...

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Page 5: ...ng water temperature does not exceed 85 C and working pressure does not exceed 1 5 bar Required gases draught pressure after a boiler is 0 30 0 45 mbar depending on boiler s power These boilers may also work in hot water installations utilizing a heat exchanger Boiler s selection for building heating should be based on heat balance according to regulations in force both domestic and the union e g ...

Page 6: ...17 and electronic controller pos 16 connected to the mains The basics of a boiler unit functioning a boiler itself a controller temperature regulator and a blow in fan is the principle that the boiler s temperature level refers exactly to the value set on the controller The controller measures constantly the water temperature In a boiler and depending of the value operates the fan This way the vol...

Page 7: ...ips silver shavings etc The wood has to be seasoned at least one year Wet wood combustion lowers the efficiency and the lifetime of a boiler It also obstructs the declared power for slow combustion sustainment Due to multipoint air distribution system in the combustion chamber it is possible for the SAS UWT boiler to burn a black coal of fine grade In such a case the combustion is carried out in t...

Page 8: ...The boiler room should be provided with day and artificial lighting 6 2 BOILER S ARRANGEMENT Special foundation for boiler is not required however it is recommended to put it on concrete platform 2 cm high but it may be also practiced to put it directly on the fire proof floor Boiler s layout should ensure easy and safe operation of such elements as furnace ash box and fuel loading and do not obst...

Page 9: ...tting and corroding of brick chimneys 6 4 CONNECTING BOILER TO THE HEATING INSTALLATION The boiler should be connected to heat in installation with screw connectors Protecting measures for water heating installations of opened type should be according to detailed regulations being in force in the country of destination e g PN 91 B 02413 Volume of pressure vessel should be equal at least 4 volume o...

Page 10: ...ion to be removed It is accomplished when water is going out of overflow pipe When filling the heating system installation with water it is recommended to loose screw connection at the place of boiler installation assembly on the hot water connector Once water is flowing out tight the connection NOTE Filling installation with water when boiler is in use especially if it is very hot is strictly for...

Page 11: ...oor must be closed Open fuel charge door and fill the combustion chamber with fuel close the fuel charge door and switch on controller Set the required temperature on the controller During fire up process the boiler should be monitored until it gets feeding water temperature of 45 C It is important as varying fuel quality may cause the boiler to go out In case of fire in boiler went out during fir...

Page 12: ...r operates in a traditional way with no electric power combustion intensity regulation may be manual one It is done with air dosing regulation screw which is placed on air intake dosage flap pos 10 or with air draught regulator pos 14 the air draught regulator itself is not a standard equipment of a boiler however it is possible to attach it to the connector placed in the upper part of a boiler Th...

Page 13: ...ic purpose the fine grade of 20 humidity crimpled pieces of paper reaching the edge of the hopper door Then put on it pieces of wood kindling fuel Next fire it up close the chute door switch on the controller and set the required temperature Boiler s operation in the upper combustion system run with cyclic fuel delivery After complete combustion of fuel batch delivered into combustion chamber and ...

Page 14: ... allowable opperating pressure bar 1 5 11 Maximal allowable working temp C 85 12 Reccomended heating water working temp C 60 80 13 Minimal return water temp C 55 14 Power supply V Hz 230 50 15 Power consumption W to 110 to 215 16 Dimensions A mm 1010 1050 1100 1080 1070 1170 1210 A1 710 750 800 800 800 810 850 B 540 540 540 680 680 680 730 B1 455 455 455 525 595 665 715 H 1410 1470 1470 1470 1470 ...

Page 15: ...essure bar 1 5 11 Maximal allowable working temp C 85 12 Reccomended heating water working temp C 60 80 13 Minimal return water temp C 55 14 Power supply V Hz 230 50 15 Power consumption W to 215 to 500 to 810 16 Dimensions A mm 1340 1380 1420 1460 1500 1560 1600 1640 1640 1680 A1 970 1010 1050 1090 1130 1190 1230 1270 1270 1310 B 740 740 800 860 910 960 960 1060 1090 1160 B1 720 720 780 840 890 9...

Page 16: ...ile grates lever 14 air draft regulator option 15 air distribution system holes 16 temperature regulator controller 17 blowing fan 18 temperature sensor well 19 safety valve installation connector pipe 20 hot water connector pipe 21 smoke conduit 22 smoke conduit cleaning hole 23 smoke throttle 24 return water connector pipe 25 blowdown connection 26 thermometer 27 smoke temperature sensor BOILER ...

Page 17: ...on grid 11 furnace chamber 12 fuel charge door 13 washout hole door 14 air draft regulator option 15 safety valve installation connector pipe 16 hot water connector pipe 17 smoke conduit 18 smoke conduit cleaning hole 19 smoke throttle 20 blowing fan 21 temperature regulator controller 22 temperature sensor well 23 thermometer 24 blowdown connection BOILER CONSTRUCTION SCHEME OF SAS UWT 58 200 kW ...

Page 18: ...heduled stops wait the fuel to be completely burned out Once boiler is out and cooled down remove from the furnace all remains of burned fuel and apply cleaning and conservation of the entire boiler Pay special attention to lubricate inner partitions and movable elements with oil For the period of brake time water should not be drained out of boiler and installation If boiler s stopping took place...

Page 19: ...prove its permeability burning inadequate fuel apply proper quality fuel see chapter Fuel p 7 boiler power not up to heating area improper design and erection of heating installation Improper functioning of controller fan adjust controller s settings up to weather conditions or quality of fuel if controller does not work properly consult manual Smoking chimney draught not sufficient check chimney ...

Page 20: ...n by opening the valves on radiators In order to ensure the failure free and safe operation to maximum extent the controller of boiler is provided with many protection functions If faulty status is discovered the alarm is launched acoustic signal and a message is shown on display depending on controller version TRMAL PROTECTION The controller is equipped with safety temperature limiter preserving ...

Page 21: ...ied with complete set of tools for maintenance together with the technical start up documentation Before connecting a boiler to a heating installation make check if all boiler s components are in good working condition and that the boiler is fully equipped NOTE Boilers need to be transported in the vertical position In order to recycle the boiler worn device deliver to specialized recycling unit a...

Page 22: ...of 14 days starting from the date of application done by user 7 Boiler s repair the construction or insulation alterations made by user or other third parties will cause the warranty to be invalid 8 Application of reclamation should be addressed at manufacturer 9 Boiler replacement realized by manufacturer is only possible based o expert opinion that repair is not workable 10 If the advertiser doe...

Page 23: ...type exploitation shall be addressed ZAKŁAD METALOWO KOTLARSKI Owczary ul Przemysłowa 3 28 100 Busko Zdrój Tel 4841 378 46 19 Fax 4841 370 83 10 http www sas busko pl e mail biuro sas busko pl Technical Start Up Documentation valid from 03 01 2011 ...

Page 24: ...24 SERVICE REPAIRS ...

Page 25: ...emperature boiler of SAS UWT type installed and operated in pursuance of Technical Start Up Documentation Boiler no Heating capacity Heated surface Year of manufacture Manufacturer signature and stamp Seller signature and stamp Sell date boilers 48 kW and higher are cover with 24 months warranty ...

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