SAS Agro Eco Operation And Maintenance Documentation Download Page 1

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Operation and Maintenance

DOCUMENTATION

for SAS AGRO-ECO boiler for a water-based

central heating system, biomass-fired

(pellets,

oats

, dry fruit stones, etc.)

SAS

AGRO

ECO

BOILER

Summary of Contents for Agro Eco

Page 1: ...Operation and Maintenance DOCUMENTATION for SAS AGRO ECO boiler for a water based central heating system biomass fired pellets oats dry fruit stones etc SAS AGRO ECO BOILER...

Page 2: ...tions 57 14 Boiler disposal 58 15 Warranty terms and conditions 59 Service repairs 62 Warranty card 63 LIST OF FIGURES AND TABLES Table 1 Equipment for a SAS AGRO ECO boiler 15 Table 2 Spare parts cat...

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Page 4: ...on the device The declaration for the above mentioned product shall become invalid when any design changes are introduced to it without manufacturer s consent Should the title to the device be transf...

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Page 6: ...cial services cater ing and workshop facilities etc in which water supply design temperature does not exceed 85 C and working pressure does not exceed 1 5 bar Required hot gas pass 0 30 0 55 mbar depe...

Page 7: ...sed on three pass layout of a flue gas duct flue gas heat is fully recovered Also the upper part of the furnace chamber is closed with a water jacket Flue gases are directed to a stack through a flue...

Page 8: ...boiler surfaces The heat exchanger surface is insulated from the environment with external cladding of powder coated steel sheets under which a thermal insulation layer of asbes tos free non flammable...

Page 9: ...idelines provided in this instruction Fig 8 A characteristic feature of SAS AGRO ECO boilers is an automated high per formance self cleaning furnace burning precisely the amount of fuel necessary to o...

Page 10: ...ates are placed in slots of the lower part of the furnace The grate is positioned with a position control sensor Hall effect sensor see Fig 3 Fig 6 and Fig 7 Figure 3 Moving grate positioning sensor H...

Page 11: ...tory when the heating system is equipped with pumps In a system equipped with a mixing valve with a cylinder the mixer can be controlled directly from the boiler controlled Connection points for circu...

Page 12: ...nace operation to prevent emergency situations Generally the SAS AGRO ECO boiler is operated automatically in a con tinuous mode using a unit consisting of the gearmotor driven fuel feeder the self cl...

Page 13: ...ism This system requires an additional protective device to be installed securing against uncontrolled flash back to the fuel tank For this purpose an extinguishing system based on a ther mally activa...

Page 14: ...steel sheets of high resistance to corrosion The SAS AGRO ECO boiler is equipped with fuel feeder a system of two transport screws separated with a transfer duct and a fuel tank with a hopper on the...

Page 15: ...er pieces 1 15 Fuel tank pieces 1 16 Moving parts guard fuel tank casing set 1 17 Pressure relief valve 2 5 bar pieces 1 18 Tool kit for boiler operation poker cleaning rod scraper ash shovel set 1 19...

Page 16: ...tive effect on the boiler s life Ceramic panels are wearable material subject to regular replacement The order should be placed according to the product code as listed below Table 2 Spare parts catalo...

Page 17: ...AGRO ECO 29 36 kW Upper small ceramic panels for boilers ECO 29 kW AGRO ECO 29 36 kW Left side ceramic panels for the boiler AGRO ECO 17 23 29 36kW CER AGRO 17_23_29_36 BP 1 2a SAS AGRO ECO 29 36kW CE...

Page 18: ...7 23 29 36 kW Upper ceramic panels for a boiler AGRO ECO 42 48 kW Left side ceramic panels for the boiler AGRO ECO 42 48 kW CER AGRO 17_23_29_36 BP 1 3a SAS AGRO ECO 42 48kW CER AGRO 42_48 G 2 3b CER...

Page 19: ...CO 42 48 kW Upper large ceramic panels for boilers AGRO ECO 58 68 kW Upper small ceramic panels for boilers AGRO ECO 58 68 kW CER AGRO 42_48 BP 1 4a SAS AGRO ECO 58 68kW CER AGRO 58_68 GD 1 4b CER AGR...

Page 20: ...58 68 kW Right side ceramic panels for the boiler AGRO ECO Upper large ceramic panels for boilers AGRO ECO 78 90 100 kW CER AGRO 58_68 BL 1 4d CER AGRO 58_68 BL 1 5a SAS AGRO ECO 78 90 100 kW CER AGR...

Page 21: ...RO ECO 78 90 100kW Left side ceramic panels for the boiler AGRO ECO 78 90 100kW Right side ceramic panels for the boiler AGRO ECO 78 90 100 kW CER AGRO 78_100 GM 1 5c CER AGRO 78_100 BL 1 5d CER AGRO...

Page 22: ...lers AGRO ECO 150 kW Right side ceramic panels for the boiler AGRO ECO 150 kW Left side ceramic panels for the boiler AGRO ECO 150 kW CER AGRO 150 G 3 6b CER AGRO 150 BL 1 6c CER AGRO 150 BP 1 No Boil...

Page 23: ...ng to EN 14961 2 Do not use fuel of granulation coarser than specified as such fuel may hinder the feeder operation and damage it The SAS AGRO ECO boiler equipped with the automated feeder is not inte...

Page 24: ...g 170 110 120 170 110 120 205 130 145 205 130 145 230 150 165 230 150 165 6 Boiler water holding capacity l 90 100 120 140 160 190 7 Boiler weight without water kg 520 550 580 640 720 740 8 Required h...

Page 25: ...Boiler water holding capacity l 260 350 420 510 620 930 7 Boiler weight without water kg 890 1020 1260 1350 1420 2000 8 Required hot gas pass mbar 0 45 0 55 9 Flue gas temperature C 90 210 10 Max acce...

Page 26: ...DIAGRAM OF A SAS AGRO ECO BOILER concerns boilers of up to 17 48 kW draught regulator is not included in the boiler standard equipment excluding boilers above 100kW Thermal protection against overheat...

Page 27: ...system 24 Hall effect sensor 25 Grate drive mechanism 26 Feeder temperature sensor 27 Blower fan 28 Heater electrical lighter 29 Ceramic panels 30 Bracket for installation of an emergency grate 31 Adj...

Page 28: ...to form slag Correct biomass selection not only guarantees economic fuel con sumption effective burning but also reduces time required for boiler op eration Use of the recommended fuel type and grade...

Page 29: ...can then be controlled manually using an air supply control screw in the air dosing flap or the draught regulator the draught regulator is not included as a standard boiler accessory however it can be...

Page 30: ...or coated with 0 7 mm steel sheet to a distance of at least 0 5 m from the boiler edge the boiler room of heat capacity up to 25 kW should be equipped with sup ply ventilation in form of a nonclosing...

Page 31: ...room see chapter 7 1 Requirements for a boiler room To minimise noise transmission from the heat ing device onto other parts of the system damping connectors vibration compen sator e g EFAR DANFOSS ca...

Page 32: ...a wrench No 19 and a bottom setting nut item 2 When the boiler position versus the floor is finally set install the upper nut item 3 and block the whole set by screwing on the upper blocking nut item...

Page 33: ...acilitate formation of soot deposited in the boiler convec tion ducts When it is not possible to ensure recommended chimney parameters and there are problems with the flue pipe manifested as incorrect...

Page 34: ...The boiler should be connected to the heating system with screw connections it is forbidden to install the boiler by welding it to the system The main supply return water system connections cannot be...

Page 35: ...ld be protected against freezing of water in them SAS AGRO ECO boilers can work with gravitational or forced water flow When a circulatory pump is installed in an open vented system a differential pre...

Page 36: ...f corrosion and metals which could be deposited in the valve seat resulting in its failure A check valve item 5 protecting against possible water outflow from the system into the water supply system i...

Page 37: ...ection valve SYR type 5067 are installed and requirements for the boiler operation par ticularly recommended operation temperature of 60 C 80 C maximum ac ceptable temperature of 85 C and maximum acce...

Page 38: ...nd a four way valve 1 SAS AGRO ECO boiler 2 open expansion vessel 3 check valve 4 differential pressure control valve 5 domestic hot water system cir culatory pump 6 domestic hot water tank 7 four way...

Page 39: ...CO boiler 2 temperature sensor with a capillary tube 3 discharge connection 4 cut off ball valve 5 check valve 6 sump strainer 7 pressure reducer 8 Regulus thermostatic valve type BVTS protecting agai...

Page 40: ...em 1 SAS AGRO ECO boiler 2 pressure relief valve 3 temperature sensor with a capillary tube 4 cut off ball valve 5 sump strainer 6 SYR thermal protection device for the system type 5067 7 differential...

Page 41: ...arge valve opens at 97oC When the discharge valve is open hot water ows out of the heating system and cold water can ow from the supply duct cooling the boiler When the boiler temperature drops to 94o...

Page 42: ...possible solution The system layout and technical parameters should be selected by a designer holding relevant licences and the system should be constructed by a qualified person 7 6 BOILER CONNECTION...

Page 43: ...ller should train the user in rules for operation and maintenance of the boiler and the whole heating system A person operating the boiler should be ac quainted with statuses of the incorrect device o...

Page 44: ...ommended to loosen screws at the connection between the boiler and the system at the hot water connector When water flows out tighten the screws The open vented heating system is in a direct contact w...

Page 45: ...from the furnace side through a feed door Poured surplus fuel must be removed from the furnace e g pushed into the ash box It is forbidden to leave surplus fuel as the specified initial firing dose of...

Page 46: ...eters specified for a given type of fuel maintenance parameters NOTE When fuels of poorer quality e g with a tendency to form slag with high ash content are used process parameters controller settings...

Page 47: ...es in the temperature outside The temperature of water leaving the boiler also depends on the building energy performance i e on construction materials particularly insulation used for its constructio...

Page 48: ...on the obtained boiler output 8 3 BOILER CLEANING For economic fuel consumption and to obtain declared boiler output and heat effectiveness it is necessary to maintain required cleanness of the burne...

Page 49: ...d removed from the boiler room or sand should be poured over fuel burning in the furnace When the heating season is over or during planned downtime of the boiler wait until the supplied dose of fuel b...

Page 50: ...m or its part Freezing particularly of safety overflow pipes is very dangerous as it may result in the boiler damage it is forbidden to fire the boiler using flammable materials such as petrol kerosen...

Page 51: ...it when necessary 6 Check condition of air nozzles and patency of air outlets 7 Periodically clean dust and residues of coal or ash from the feeder 8 Regularly clean the motor casing using a dry clot...

Page 52: ...en the controller does not work correctly check the controller operat ing manual Smoke insufficient chimney draught check chimney stack patency and parameters see a table specifying appropriate chimne...

Page 53: ...he boiler e g due to incorrect filling of the system and the boiler with water boiler warming up i e maintaining the temperature above 70 C for longer time until air bubbles are completely removed fro...

Page 54: ...is activated only in the operational mode when the boiler temperature is below the set temperature When the boiler tem perature does not rise in the time specified by the user the alarm is acti vated...

Page 55: ...ure is lowered The user must switch them on re setting the sensor with the STB button after the temperature is reduced When this sensor is damaged or overheated the fan and the feeder are switched off...

Page 56: ...d additional insulation of the feeder components The boiler is equipped with a tight fuel tank with a pressure equalising system FUSE A controller is equipped with WT 6 3A tube fuse links protecting t...

Page 57: ...iler is opened the water supplied from the water supply system cools the boiler flows from the system to the cooling well and then to the sewage system A detailed description of the valve operation an...

Page 58: ...ose of the boiler transfer the used device to a specialist dispos al company in accordance with current specific regulations in force in a country of destination Components protecting the boiler for t...

Page 59: ...sub assemblies installed in the boiler and manufactured by other producers Driver Module controlling burner operation Blower fan Pressure relief valve Gearmotor Drive motor for moving grates Electric...

Page 60: ...laim included in the warranty notification 14 Replacement of the boiler is acceptable when the guarantor decides it cannot be repaired 15 When it is found that the service request was unfounded the cu...

Page 61: ...KOTLARSKI SAS Owczary ul Przemys owa 3 28 100 Busko Zdr j Tel 41 378 46 19 fax 41 370 83 10 e mail biuro sas busko pl maintenance service Phone 41 378 15 00 41 378 50 80 serwis sas busko pl technical...

Page 62: ...62 SERVICE REPAIRS...

Page 63: ...0 24 months warranty is granted for the low temperature heating boiler type SAS AGRO ECO operated according to operation and maintenance documentation Boiler No Heat output Heating surface Year of pro...

Page 64: ...pea coal burning Equipped with a traditional furnace with a water cooled grate BOILERS WITH A FEEDER SMART GRO ECO adapted to power pea coal burning Equipped with an alternate furnace with a water co...

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SAS Agro Eco, Operation And Maintenance Documentation

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