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        EC400 / EC450 series Power Control System 

 

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Issue 1 

Page 8 of 13 

12

th

 June 2011 

Battery 

Voltage 

cut off 

Action after cut off 

Notes 

Vehicle 

10.9v 

Battery selection is 

changed from Vehicle 

battery to Leisure 

battery.  If the leisure 

battery is below 9v then 

a further warning will 

occur (see below). 

This cut off level is designed to protect the vehicle 

battery from over discharge.  The 10.9v level 

ensures there is sufficient power in the battery to run 

the vehicle electronics and start the vehicle.  This 

cut off only applies to power drawn from the battery 

by the leisure equipment; it will not protect the 

battery if you leave vehicle circuits switched on, 

such as the road lights.  

Leisure 

9v 

Power is turned off 

This is an emergency cut off level to protect the 

battery from severe damage.  You should not rely on 

this cut off level during normal operation, but 

manage your power consumption to a discharge 

level of 10v. 

This cut off only applies to power drawn from the 

battery by the leisure equipment that is controlled by 

the control panel power switch; it will not protect the 

battery from discharge by permanently connected 

equipment.  

3.5  12 Volt DC Fuses 

WARNING 

When replacing fuses always replace a fuse with the correct value.  NEVER replace with a higher value / 

rating as this could damage the wiring harness.  If a replacement fuse ‘blows’ do not keep replacing the 

fuse as you could damage the wiring harness.  Please investigate the fault and contact your dealer. 

The following table shows the fuse allocation for the 15 fuses fitted to the PSU.  Please note that fuses 
are dependant on PSU versions, so not all fuses may be present. 

Fuse 

Rating 

Fuse Colour 

Description 

20 Amps 

Yellow 

* Motorhome Fridge 12V 

15 Amps 

Blue 

* Motorhome Towing 

7.5 Amps 

Brown 

* Motorhome Marker Lights 

15 Amps 

Blue 

* Motorhome Fridge D+ 

10 Amps 

Red 

Extractor Fans / Heating Systems 

10 Amps 

Red 

12V Sockets / TV Amp / ***Radio 

10 Amps 

Red 

Front Internal Lights 

10 Amps 

Red 

Water Pumps / Toilet 

15 Amps 

Blue 

* Electric Step 

10 

10 Amps 

Red 

* Motorhome Tank Heaters 

11 

10 Amps 

Red 

** Auxiliary Supplies 

12 

5 Amps 

Tan 

Electronics / Fridge / Alarm 

13 

5 Amps 

Tan 

Oven Ignition / * Water Heater 

14 

10 Amps 

Red 

Rear Internal Lights 

15 

25 Amps 

Clear 

Charger (fitted internally to PSU) 

* Where Applicable / When 
Fitted 

** Motorhome Awning / Entry lights / Map 
lights / Enroute Heating / Compressor 
Fridge / Travel Skts / Bathroom lights 

*** Caravan Radio Supply / 
Motorhome Bathroom lights 

Summary of Contents for EC400 Series

Page 1: ...nit also contains the provision for the Radio CD head unit The EC400 EC450 series of power supply units include the EC400 range horizontal units and the EC450 range vertical units further details are contained later in this document The EC400 EC450 series Control Panel CP a remotely located user control panel used to turn circuits on and off and to display battery and water tank information This p...

Page 2: ...ircuit Breakers MCB Please note that installations with a 3KW Alde heating system will have 2 x 10A and 1x16A MCB s 12V Components Black push switch far left System shutdown switch this switch turns the power control system on or off In is on out is off Yellow push button top right Select button this button is used to scroll through the display items on the LCD screen Red push button bottom right ...

Page 3: ...ange cable with blue connectors to the Leisure Vehicle and then connect to the mains supply D Check Residual Current Device operation Locate the RCD within the PSU and ensure the RCD is switched on lever in up position Press the Test button and confirm that the RCD turns off lever in down position Switch the RCD back to the on position lever in up position If the test button failed to operate the ...

Page 4: ...inate when the pump is on and also the level of the water tank will be displayed on the water gauge View Levels To display the battery voltage levels and the water tank levels on the control panel gauges press the levels button The display will remain illuminated for 10 seconds It is possible to lock the display on to allow continuous display This can be achieved by pressing and holding the view l...

Page 5: ... with the power on press the cabin lights button to turn the main lighting supply on or off Awning Light Button For motorhomes with the power on press the awning light button to turn the awning light on or off Frost Protect Button For motorhomes if when fitted with the power on press the frost protect button to turn on the water tank heating system The adjacent LED will illuminate to show that the...

Page 6: ...or the three MCB s MCB Rating Output Wire Colour Description 1 10 Amps White 230v Sockets 2 10 Amps White Yellow for heater Extra 230v Sockets Space Heater 2 16 Amps Yellow Alde heating EC470 PSU Only 3 10 Amps Black Blue for water heater Fridge Water Heater 12v Charger internally connected 3 2 Battery Charger The EC400 EC450 system incorporates an intelligent three stage battery charger power con...

Page 7: ...should be fused at a maximum of 20A B Installation Removal Always disconnect the 230v mains supply and turn the PSU green charger switch to the off position button out before removing or installing the battery When connecting the battery ensure that the correct polarity is observed black is negative and red is positive and that the terminals are securely fastened Crocodile clips must not be used W...

Page 8: ...permanently connected equipment 3 5 12 Volt DC Fuses WARNING When replacing fuses always replace a fuse with the correct value NEVER replace with a higher value rating as this could damage the wiring harness If a replacement fuse blows do not keep replacing the fuse as you could damage the wiring harness Please investigate the fault and contact your dealer The following table shows the fuse alloca...

Page 9: ... EC449 468 469 PSU the unit contains an LCD display and two control buttons that allow system information to be viewed or settings changed Press the top yellow select button to change the item being viewed Press the bottom red change button to change the setting Both buttons work on a continuous loop so if you want to return to an item or setting keep pressing the button until the required item is...

Page 10: ...sure battery LED s will flash in unison to indicate that they are connected together and are being charged by the vehicle Step operation motorhomes only if the engine is started with the step in the out position the step will move in automatically after a short warning buzzer If this operation fails due to an obstacle a buzzer will sound continuously to warn that the step is still out and therefor...

Page 11: ...ery See 3 4C Engine has been started all equipment has been disconnected to meet EMC requirements See 2 7 Control Panel Problems Control Panel locked erratic function Observe control panel handling instructions Control panel software may have crashed Reboot control panel by turning off the PSU isolate switch Wait 30 seconds then turn the switch back on No 230v supply Check all above Charger not sw...

Page 12: ...g IP31 Operating temperature Ambient 0 to 35 Centigrade PSU case temperature with full load 65 C Max Automatic shutdown and restart if overheated overloaded Dimensions EC449 EC448 PSU Overall size HxWxD 395 x 205 x 170mm Clearances 75mm above 50mm left right Weight 3 05 Kg EC442 EC447 Control Panel Overall size HxWxD 87 x 250 x 15mm Cut out size HxW 70 x 233mm Fixing centres 130 75mm Weight 114 g ...

Page 13: ...e C 6000A breaking capacity to BSEN 60898 Electro Magnetic Compatibility EMC directive 2004 108 EC Certificate CE20071224 1 Integrated Charger BS EN 60335 1 2 29 2006 95EC IEC61000 3 2 3 1995 1 Low Voltage Directive 2006 95EC TUV 014900 A1 EN55022 Class B EN55024 Level 2 4 4 Declaration of Conformity Equipment Leisure Power Control System Model name EC440 445 448 449 EC441 442 443 446 447 451 EC46...

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