SECTION 2
PART#
49-057 REV K
SAPPHIRE SCIENTIFIC RAGE
®
11
3. INSTALLATION
!!!
This unit must be bolted to the floor of the
vehicle by an authorized SAPPHIRE
SCIENTIFIC DISTRIBUTOR.
LIFTING THE UNIT INTO THE
VEHICLE
Because the
SAPPHIRE SCIENTIFIC
RAGE
®
weighs approximately 520 lbs., a forklift is
necessary to place the unit into the vehicle. Place
the forks under the unit. Using two “C” clamps,
secure the console to the forks. Move the unit
into desired position.
POSITIONING THE UNIT INTO
THE VEHICLE
Vehicles vary in size and openings. Owners have
different preferences on where in the vehicle they
want their units positioned.
SAPPHIRE
SCIENTIFIC
strongly recommends a side door
installation for the
RAGE
®
.
We
DO NOT
recommend a rear door installation.
1. Ensure that enough space is provided to assure
adequate engine ventilation as well as room for
service and maintenance.
2. Operating weight of the complete installation
(which includes water weight) with waste tank
and all accessories
MUST NOT
exceed the
vehicle’s axle weight limit. Please refer to
SPECIFICATIONS
in Section 1 for standard
unit and waste tank operating weight.
FASTENING DOWN THE UNIT
AND WASTE TANK
!!!
Prior to drilling any holes in the vehicle floor,
ensure that while drilling, you will not damage
the fuel tank, fuel lines, or any other vital
components which could affect the safety or
operation of the vehicle.
A. The console and waste tank mounting holes
will serve as a template. Drill a minimum of six
(6)
13
⁄
32
in. diameter holes for the console and a
minimum of four (4)
13
⁄
32
in. diameter holes for
the waste tank. It is best to use all provided holes
when possible. If installing into a Ford Transit,
use the Transit drill template and follow the
instructions included with the template.
B. Using the provided mounting hardware kit:
1.
Insert a minimum of six (6) 3/8-16 × 4 in.
grade 5 hex head cap screws with flat
washers through the
RAGE
®
console
mounting rail holes, and a minimum of
four (4) 3/8-16 × 4 in. grade 5 hex head
cap screws with flat washers through the
waste tank mounting holes. If installing
into a Ford Transit, use the two provided
5/16-18 x 6 in. grade 5 hex head cap
screws in the front flange holes of the
waste tank. Install all waste tank bolts
from the underbody side.
2.
Install the provided mounting plates
underneath the vehicle floor. The larger
mounting plates were designed for use
where larger underbody space is
available, especially on the Ford Tranist.
3.
Screw the provided 3/8-16 hex head nuts
on to the mounting bolts and tighten until
the console and waste tank are firmly
attached to the vehicle floor.
Summary of Contents for rage
Page 1: ...Service and Operation Manual 2604 Liberator Dr Prescott AZ 86301 1 928 445 3030...
Page 16: ...SECTION 2 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 12 DIMENSIONAL DIAGRAM REAR MOUNT TANK...
Page 17: ......
Page 46: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 40 CONSOLE ASSEMBLY DETAIL 1...
Page 47: ...SECTION PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 41 CONSOLE ASSEMBLY DETAIL 2...
Page 48: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 42...
Page 49: ...SECTION PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 43 69 544 ASSY BEZEL AND PANEL 1 16...
Page 50: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 44 69 445 ASSY BEZEL AND PANEL 17 25...
Page 51: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 45...
Page 52: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 46 69 710 VACUUM PUMP ASSEMBLY...
Page 53: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 47 69 432 ASSEMBLY VACUUM RELIEF...
Page 57: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 51 69 260 MANIFOLD BLOCK ASSEMBLY...
Page 63: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 57 ELECTRICAL DIAGRAM...
Page 64: ...SECTION 5 PART 49 057 REV K SAPPHIRE SCIENTIFIC RAGE 58 HOSE IDENTIFICATION FLOW DIAGRAM...
