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Sanyo VPC-CG65EXBK, Service Manual

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Sanyo VPC-CG65EXBK Service Manual Download Page 30

30

Note:

1.  Materials of Capacitors and Resistors are abbreviated as follows ;

 Resistors

Capacitors

 MT-FILM

 Metallized Film Resistor

MT-POLYEST Metallized Polyester Capacitor

 MT-GLAZE

 Metallized Glaze Resistor

MT-COMPO

Metallized Composite Capacitor

 OXIDE-MT

 Oxide Metallized Film Resistor

TA-SOLID

Tantalum Solid Capacitor

AL-SOLID

Aluminum Solid Capacitor

NP-ELECT

Non-Polarized Electrolytic Capacitor

OS-SOLID

Aluminum Solid Capacitors with Organic
Semiconductive Electrolytic Capacitor

DL-ELECT

Double Layered Electrolytic Capacitor

POS-SOLID

Polymerized Organic Semiconductor Capacitor

2.  Tolerance of Capacitor (10pF over) and Resistor are noted with follow symboles.

 F  ............1% G  ............2% J  ............5% K  ............10%

 M  ..........20% N  ..........30% Z  ..........+80% ~ -20%

3.  Capacitors

U : µF P :  pF

4.  Inductors

UH : µH

MH : mH

5.  N.S.P. : Not available as service parts.

ELECTRICAL PARTS

LOCATION PARTS NO.

DESCRIPTION

LOCATION PARTS NO.

DESCRIPTION

COMPL PWB,CP-1 F/W

636 102 3153

(SEMICONDUCTORS)

Q1301

305 172 4703 TR UNR32A3

OR

305 168 3703 TR DTC144EM

OR

305 207 5002 TR RN1104FV

Q1303

405 218 3902 TR UP0431300

Q1401

405 218 3902 TR UP0431300

Q3001

305 183 7700 TR EMH10

Q3002

305 210 5709 TR UP0KG8D

OR

305 200 9007 TR EML17

Q3003

305 168 4007 TR DTA114EM

OR

305 207 4708 TR RN2102FV

OR

305 172 4802 TR UNR31A1

Q5004

305 210 5402 TR US5U29

Q5005

305 207 4401 TR US5U2

OR

305 217 4408 TR SSM5H01TU

Q5007

305 207 4401 TR US5U2

OR

305 217 4408 TR SSM5H01TU

Q5011

305 200 6006 TR UP03397

Q5013

305 169 4501 TR DTC114EM

Q5014

305 184 6009 TR UP03396

Q5201

305 169 4501 TR DTC114EM

OR

305 207 4906 TR RN1102FV

OR

305 172 4604 TR UNR32A1

Q9501

305 184 6009 TR UP03396

(INTEGRATED CIRCUITS)

IC101

410 619 3406 IC KS756U2642CBP      BGA  (N.S.P.)

IC102

409 681 3902 IC QL201B1L      BGA  (N.S.P.)

IC104

410 628 8003 IC K4X56163PG-FGC3      BGA  (N.S.P.)

IC121

309 675 9203 IC K5R5658VCM-DR75      BGA  (N.S.P.)

IC151

409 679 4003 IC NJM2561F1A

IC301

410 619 9804 IC LC87F2832AUFL68TBM-E      BGA  (N.S.P.)

IC302

309 611 7607

IC NJU7286ARB1

IC501

410 623 2709 IC UPD168802K8-4E5-AT

IC502

409 678 5506 IC NJM2828F306

IC503

309 637 4307 IC TK70634HC-G

IC505

309 657 0105 IC TK11112CSC-G

IC506

409 680 8205 IC XC9215C18CD

IC521

310 615 3908 IC LTC4066EUF#PBF

IC904

409 677 2803 IC NJM2877F3-03

IC905

309 669 6904 IC AD9971BCPZ

IC951

409 680 0506 IC BU2233GU      BGA  (N.S.P.)

IC971

309 646 8709 IC AK7331

(DIODES)

D5021

307 250 1802 DIODE RB496EA

D5031

307 248 0701 DIODE MA21D3800

D5032

307 205 2809 DIODE RB520S-30

OR

307 221 0100 DIODE MA2SD24

D5201

307 248 0701 DIODE MA21D3800

D5301

307 248 0701 DIODE MA21D3800

(OSCILLATORS)

X1102

645 090 4400 OSC,CRYSTAL 48.00000MHZ

X3001

945 046 1416 OSC,CERAMIC 4.00MHZ

X3002

645 080 8708 OSC,CRYSTAL 32.768KHZ

(VARISTORS)

VA131

308 050 1207 VARISTOR AVR-M1608C120MT

VA132

308 050 0606 VARISTOR AVR-M1005C120MT

VA301

308 050 0507 VARISTOR AVR-M1005C080MT

VA302

308 050 0507 VARISTOR AVR-M1005C080MT

(INDUCTORS)

L1001

945 059 8112

IMPEDANCE,1000 OHM P

L1002

945 059 8112

IMPEDANCE,1000 OHM P

L1003

945 059 8112

IMPEDANCE,1000 OHM P

L1004

945 059 8112

IMPEDANCE,1000 OHM P

L1005

945 059 8112

IMPEDANCE,1000 OHM P

L1301

945 072 7413 IMPEDANCE,90 OHM -

L1302

945 066 4688 IMPEDANCE,30 OHM P

L1351

945 053 5414 IMPEDANCE,1000 OHM P

L1352

945 053 5414 IMPEDANCE,1000 OHM P

L1353

945 020 1869 INDUCTOR,750 OHM

L1354

645 053 5451 IMPEDANCE,600 OHM P

L5002

645 084 1231 INDUCTOR,4.7U N

L5003

645 084 1231 INDUCTOR,4.7U N

L5004

645 089 2523 INDUCTOR,6.8U M

L5005

645 084 1231 INDUCTOR,4.7U N

L5007

645 084 1262 INDUCTOR,6.8U N

L5008

945 066 4688 IMPEDANCE,30 OHM P

L5009

945 066 4688 IMPEDANCE,30 OHM P

L5010

645 084 1231 INDUCTOR,4.7U N

L5301

645 071 9707 INDUCTOR,4.7U M

L9001

945 059 8211

IMPEDANCE,600 OHM P

(CAPACITORS)

CB101

303 391 4306 CERAMIC      0.1U K   16V

CB102

303 409 1402 CERAMIC     1000P K   50V

CB901

303 392 5500 CERAMIC       1U K   6.3V

CB904

303 391 4306 CERAMIC      0.1U K   16V

CB905

303 391 4306 CERAMIC      0.1U K   16V

CB906

303 391 4306 CERAMIC      0.1U K   16V

CB971

303 392 5500 CERAMIC       1U K   6.3V

C1007

303 419 4004 CERAMIC      0.1U K   10V

C1008

303 384 6409 CERAMIC      4.7U K  6.3V

C1009

303 419 4004 CERAMIC      0.1U K   10V

C1010

303 419 4004 CERAMIC      0.1U K   10V

C1011

303 419 4004 CERAMIC      0.1U K   10V

C1018

303 384 6409 CERAMIC      4.7U K  6.3V

C1019

303 419 4004 CERAMIC      0.1U K   10V

C1020

303 419 4004 CERAMIC      0.1U K   10V

C1021

303 419 4004 CERAMIC      0.1U K   10V

C1026

303 375 0300 CERAMIC      4.7U K    4V

C1031

303 384 9202 CERAMIC        1U M    4V

Summary of Contents for VPC-CG65EXBK

Page 1: ...VPC CG65 Product Code 168 081 01 U S A Canada Korea Taiwan VPC CG65EX Product Code 168 081 02 Europe U K South America China Australia Hong Kong Russia Middle East Africa General Korea Taiwan RoHS This product does not contain any hazardous substances prohibited by the RoHS Directive WARNING You are requested to use RoHS compliant parts for maintenance or repair You are requested to use lead free ...

Page 2: ...0 C 662 F or less for chip compo nents to 380 C 716 F for lead wires and similar and to 420 C 788 F when installing and removing shield plates The tip of the soldering iron should have a C cut shape or a driver shape so that it can contact the circuit board as flat or in a line as much as possible Solder Use solder with the metal content and composition ratio by weight given in the table below Do ...

Page 3: ...Horizontal 28 Vertical 7 1 23 24 4 7 8 9 11 5 6 10 14 V1 V3A V3B V1S V2 V3R V3L V4 Vertical shift register clock pulse Vertical shift register clock pulse CCD output 6 0 V 0 V 12 V Aprox 10 V Vertical shift register clock pulse VO V5R V5L V6 6 0 V 0 V 6 0 V 0 V GND Reset pulse GND Power DC 12 V GND 0 V 12 5 V 16 V ØRG 13 16 12 15 VDD DC Protection P well 6 0 V PT DC ØH1 ØH2 Horizontal shift regist...

Page 4: ...r It is con verted internally into a small amplitude actuating signal LVDS and is then input to IC101 The gain of the VGA am plifier is controlled by pins 32 33 and 34 using serial signals which is output from IC101 1 3 32 33 31 30 37 38 35 36 34 42 43 44 39 40 41 4 26 13 14 12 11 SUBCNT VDC CH1 V1 V6 V4 V5R V5L V3R V3L V1S CH5 V5 CH3 CH4 V3 CH2 GND VH OV3B OV3A OV5B OV5A Level conversion 29 V2 2 ...

Page 5: ... At this time correction of the lens distortion which is a characteristic of wide angle lenses is carried out After AWB and γ processing are carried out a matrix is generated and aperture correction is carried out for the Y signal and the data is then compressed by JPEG and is then written to card memory SD card When the data is to be output to an external device it is taken data from the memory a...

Page 6: ...conversion is carried out at a maximum sampling frequency of 48 kHz 4 Lens drive block 4 1 Focus drive The three control signals LENS_SD LENS_CK and LENS_EN which are output from the ASIC IC101 are con verted into drive pulses FOCUS A FOCUS A FOCUS B and FOCUS B by the motor driver IC951 and are then used to drive micro step the stepping motor for focusing op eration Detection of the standard focu...

Page 7: ...ut 5 3 V is output Feedback for the 5 3 V is provided to the switch ing controller Pin 36 of IC501 so that PWM control can be carried out 4 Digital 3 25 V Power Output VDD3 is output Feedback for the VDD3 is provided to the swiching controller Pin 45 of IC501 so that PWM control can be carried out 5 Digital 1 2 V Power Output VDD 1 2 is output Feedback for the VDD 1 2 is provided to the swiching c...

Page 8: ...ing current by the oscillation transformer 1 5 Rectifier circuit The high voltage alternating current which is generated at the secondary side of T5401 is rectified to produce a high voltage direct current and is accumulated at electrolytic ca pacitor C5412 1 6 Charge monitoring circuit The functions programmed in the IC541 monitor oscillations and estimate the charging voltage If the voltage exce...

Page 9: ...on H L charge done Hot line request from ASIC Battery charge status H charge error or full charge L charging VDD Red LED H lighting Green LED H lighting Power supply ON OFF from USB H USB bus power ON L OFF USB high power low power switching H high power L low power Lens driver IC standard clock output OneNAND flash reset L reset System reset MRST Gyro sensor quick charge rising property control H...

Page 10: ... power voltage input 61 62 SREQ I O Serial communication request signal XOUT O Main clock 4 MHz VDD1 VDD 51 BL ON O LCD backlight ON OFF signal H ON 52 BAT_OFF INT0 I Battery OFF detection L battery OFF 55 KEY_2nd I Key input 2nd SHUTTER L input 56 RESET I Microprocessor reset input L reset 57 XCIN I Sub clock 32 768 kHz 58 XCOUT O Sub clock 32 768 kHz 60 XIN I Main clock 4 MHz 8 bit Microprocesso...

Page 11: ...ssor operates in sleep mode using the backup battery At this time the 8 bit microprocessor only carries out clock counting and waits in standby for the battery to be attached again When a switch is operated the 8 bit microprocessor supplies power to the system as required The 8 bit microprocessor first sets the P ON2 signal at pin 15 and P ON signal at pin 42 to high and then turns on the DC DC co...

Page 12: ... Screw 1 7 x 3 8 Three screws 1 7 x 5 9 Cabi left 10 Spring batt eject 11 Two screws 1 7 x 4 12 Holder battery 13 Cover battery 14 Screw 1 4 x 2 15 Two screws 1 4 x 2 5 16 Earth strap 17 Two FPCs 18 FPC 19 Lens assembly 20 Spacer lens back 21 Three screws 1 4 x 3 5 22 CA1 board NOTE Discharge a strobe capacitor with the discharge jig VJ8 0188 for electric shock prevention When assembling tighten t...

Page 13: ... 10 11 1 2 3 4 5 6 2 2 REMOVAL OF CP1 BOARD 1 Two screws 1 7 x 4 2 Earth batt 3 Button back 4 FPC 5 Two screws 1 7 x 4 6 CP1 board 7 Two connectors 8 Spacer lens right 9 Spacer holder joint 10 Two screws 1 7 x 2 5 11 Holder joint ...

Page 14: ... x 2 2 Two screws 1 7 x 5 3 Assy cover joint 4 Two screws 1 4 x 5 5 ST1 board 6 Cover flash 7 Flexible pwb SG111 ST1 CP1 8 Screw 1 4 x 3 9 Cover triger 10 Remove the solder 11 Holder speaker 12 Speaker 8 13 Remove the solder 14 Assy lamp 15 Screw 1 7 x 4 16 Hol strap inner 17 Cover joint top ...

Page 15: ... 3 Four screws 1 4 x 3 4 Cover LCD back 5 Dec LCD top B 6 Spacer LCD A 7 Two connector 8 Remove the solder 9 Remove the solder 10 FPC 11 LCD 12 Two screws 1 7 x 2 13 Cover LCD front 14 Screw 1 4 x 2 15 TB1 board 16 Remove the solder 17 Screw 1 7 x 2 5 18 Holder mic 19 VF1 board 20 Spacer VF1 21 Holder monitor 22 Microphone 23 Spacer mic VF1 board dressing method ...

Page 16: ... 16 2 5 BOARD LOCATION CA1 board CP1 board VF1 board ST1 board TB1 board ...

Page 17: ...s used after adjusting the chroma meter VJ8 0192 adjust color temperature to 3100 20 K and luminosity to 900 20 cd m2 Be careful of handling the lump and its circumference are high temperature during use and after power off for a while 4 Computer screen during adjustment 3 5 Connecting the camera to the computer 1 Insert the full charge batteries 2 Line up the arrow on the cable connector with the...

Page 18: ... are determined as within specifications Adjustment value determination 1800 STD_AFPOS 2000 40 focus1 40 50 focus2 50 60 focus3 60 200 focus4 200 lens_error 0 Camera Collimator 3 6 The adjustment item which in necessary in part exchange DscCalDi x OK Focus Result STD_AFPOS 1905 FOCUS 4 6 17 77 ADJ_PZPOS 11 LENS_ERR 0 COMPL PWB CP 1 Lens Adjustment AWB Adjustment CCD White Point Defect Detect Adjus...

Page 19: ...0 100 s3 220 100 s4 220 100 s5 220 ms4 ms3 ms2 ms1 s1 s2 s3 s4 s5 0 g 255 0 o 255 Adjustment values other than the above are irrelevant 3 CCD White Point Defect Detect Adjustment Preparation POWER switch ON Adjustment method 1 Double click on the DscCalDi exe 2 Select CCD Defect on the LCD Test and click the Yes 3 After the adjustment is completed OK will display 4 Click the OK 4 CCD Black Point A...

Page 20: ... on the mark located on the right of the Factory Code display BOX and select FC_SANYO_EX 3 9 Language Setting 1 Click on the mark located on the right of the Language display BOX 2 Select language Default is English 3 End DscCal and remove the camera before turning the camera power OFF 3 10 Format the internal memory Carry out format the internal memory after replac ing CP1 board 1 Turn on the cam...

Page 21: ...nnect the camera s USB AV terminal to the computer USB connector 2 The USB Connection screen appears on the camera s LCD monitor Choose the CARD READER and press the SET button 3 Double click on the DscCalDi exe 4 Click the Firmware 5 Choose the fimware file to use for overwriting and click the Yes 6 Update is starting The message will appear and choose OK 7 After the update is complete disconnect...

Page 22: ...nd check the USB storage data VID SANYO PID CG65 Serial Rev 1 00 4 Check the Serial in the above USB storage data If the displayed value is different from the serial number printed on the base of the camera enter the number on the base of the camera Then click the Set button 5 Next check VID PID and Rev entries in the USB storage data If any of them are different from the values in 3 above make th...

Page 23: ...Y INPUT CHECK UNIT SW IC501 26 32 30 31 P ON PAON PAON2 CHECK IC101 IC301 PWA BLOCK CAA BLOCK SERIAL COMMUNICATION CHECK IC301 CP1 DMA BLOCK CHECK CP1 DMA BLOCK TAKING INOPERATIVE HIGH LOW LOW LOW NO NO LOW HIGH HIGH HIGH YES YES YES HIGH OK NO LOW NG NO PICTURE MAIN CLOCK FOR SYSTEM OPERATION NO OPERATION IF ABSENT CHECK X1102 OSCILLATOR IC101 AB19 XOUT CHECK OSCILLATION IC301 67 66 ASIC_SO ASIC_...

Page 24: ...9 8297 CABLE DSC USB OR 645 089 8303 CABLE DSC USB 5 645 090 2192 CABLE DSC A V OR 645 090 2208 CABLE DSC A V 6 645 083 6787 CORD POWER 1 2MK VPC CG65EX VPC CG65EXBK VPC CG65EXG VPC CG65PXBL 6 645 083 6794 CORD POWER 1 9MK VPC CG65 ONLY 7 645 089 5081 BATTERY CHARGER 8 645 089 8990 BATTERY RECHARGE LI ION 9 636 102 2545 DISC CD ROM SSP G112 U1 N S P Sanyo software pack Disk 1 PDF instruction manua...

Page 25: ...25 Table of accessories 1 1 2 3 3 4 5 5 6 6 7 7 8 8 9 Table 6 1 Accessories ...

Page 26: ...R JACK SG111 J2 16 636 102 3269 DEC LCD SG112 J EXCEPT VPC CG65EXBK VPC CG65EXG 16 636 102 3276 DEC LCD SG112 J2 VPC CG65EXBK ONLY 16 636 102 7038 DEC LCD SG112 J3 VPC CG65EXG ONLY 17 636 099 5352 DEC RIGHT SG111 J2 18 636 099 1583 SPACER LENS RIGHT SG111 J 19 636 100 2134 SPACER LENS LEFT SG111 J 20 645 089 3117 LENS ASSY 21 636 101 6971 SPACER LENS BACK SG111 J 22 645 091 5925 OPTICAL FILTER 23 ...

Page 27: ...ABINET AND CHASSIS PARTS 1 Cabinet 1 SG112 J PARTS LIST 1 a a 17 12 25 21 108 108 24 23 22 20 19 104 104 11 5 15 16 118 105 104 104 104 6 7 10 14 18 2 9 13 3 107 8 4 106 102 103 106 103 104 1 101 105 27 26 ...

Page 28: ...BACK SG112 J VPC CG65 VPC CG65EX VPC CG65GX 20 636 102 3115 ASSY COV LCD BACK SG112J2 VPC CG65EXBK ONLY 20 636 102 3122 ASSY COV LCD BACK SG112J3 VPC CG65EXG ONLY 20 636 105 4621 ASS COV LCD BACK SG112PX VPC CG65PXBL ONLY 21 645 089 9737 MICROPHONE 22 636 098 8156 HOLDER MIC SG111 J 23 636 102 7908 SPACER MIC SG112 J 24 636 101 8258 COMPL PWB VF 1 25 636 101 4571 SPACER VF1 SG111 J 26 636 098 8323...

Page 29: ...TS 2 Cabinet 2 SG112 J PARTS LIST 2 102 2 3 104 110 109 110 109 4 5 6 7 9 10 11 12 13 15 112 111 17 16 111 18 20 19 21 22 23 24 25 21 23 27 28 29 30 31 19 113 113 113 113 114 115 116 116 26 116 32 33 34 36 35 36 38 37 37 14 8 1 ...

Page 30: ...12CSC G IC506 409 680 8205 IC XC9215C18CD IC521 310 615 3908 IC LTC4066EUF PBF IC904 409 677 2803 IC NJM2877F3 03 IC905 309 669 6904 IC AD9971BCPZ IC951 409 680 0506 IC BU2233GU BGA N S P IC971 309 646 8709 IC AK7331 DIODES D5021 307 250 1802 DIODE RB496EA D5031 307 248 0701 DIODE MA21D3800 D5032 307 205 2809 DIODE RB520S 30 OR 307 221 0100 DIODE MA2SD24 D5201 307 248 0701 DIODE MA21D3800 D5301 30...

Page 31: ...V C5302 303 384 6508 CERAMIC 10U K 6 3V C5304 303 276 1901 CERAMIC 22P J 50V C9001 303 409 3406 CERAMIC 0 1U K 16V C9002 303 419 4004 CERAMIC 0 1U K 10V C9003 303 409 3406 CERAMIC 0 1U K 16V C9004 303 419 4004 CERAMIC 0 1U K 10V C9006 303 276 1000 CERAMIC 0 01U K 16V C9012 303 382 3905 CERAMIC 0 1U K 6 3V C9026 303 356 4709 CERAMIC 0 15U K 25V C9053 303 419 4004 CERAMIC 0 1U K 10V C9057 303 441 57...

Page 32: ...D 1 6W R5202 301 317 8100 MT GLAZE 100 DD 1 20W R5203 301 317 8902 MT GLAZE 2K DC 1 20W R5204 301 317 7806 MT GLAZE 100K DC 1 20W R5205 301 326 6203 MT GLAZE 1 3K DC 1 20W R5207 301 302 1208 MT GLAZE 0 000 ZA 1 20W R5301 301 262 5605 MT GLAZE 56K DC 1 16W R5302 301 333 2403 MT GLAZE 102K DC 1 20W R5303 401 344 0808 MT GLAZE 430K DC 1 20W R9001 301 226 1506 MT GLAZE 0 000 ZA 1 16W R9002 301 226 150...

Page 33: ...1U K 6 3V C1812 303 294 6100 CERAMIC 100P J 50V C1813 303 338 0309 CERAMIC 0 1U K 10V C1814 303 338 0309 CERAMIC 0 1U K 10V C1825 303 384 6409 CERAMIC 4 7U K 6 3V C1827 303 381 8109 CERAMIC 1U K 6 3V C6501 303 338 0309 CERAMIC 0 1U K 10V RESISTOR PACKS RB181 645 078 4958 R NETWORK 47KX2 0 063W RB182 645 078 4644 R NETWORK 2KX2 0 063W RB192 645 078 4606 R NETWORK 220X2 0 063W RESISTORS R1701 301 22...

Page 34: ...Mar 07 SANYO Electric Co Ltd Osaka Japan Printed in Japan ...

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