Sanyo SAP-C12AP Instruction Manual Download Page 2

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Pub. OI-85S64181007000 © SANYO 2010

SANYO Electric Co., Ltd.

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INSTRUCTION MANUAL

Split System Air Conditioner

COOL / DRY MODEL

SAP-K9AP

INDOOOR UNIT

OUTDOOR UNIT

SAP-C9AP

SAP-K18AP

SAP-C18AP

SAP-K25AP

SAP-C25AP

SAP-K30AP

SAP-C30AP

SAP-K12AP

SAP-C12AP

Summary of Contents for SAP-C12AP

Page 1: ...MENSION OR MAKER WOODFREE 80gm COLOR BLACK Print E Z I S 4 A E T O N APPROVALS N Yamazaki 2010 Feb 1 CHECK Tai C S DESIGN Tai C S O N R S N O I S I V E R E T A D S L A V O R P P A DRAWN REMARKS PART CODE SAMS ONLY 85S 6 4181 007 00 0 PART NAME EXPLANATORY BOOKLET 1 2010 Feb 1 2010 Feb 1 ...

Page 2: ...ric Co Ltd Save These Instructions INSTRUCTION MANUAL Split System Air Conditioner COOL DRY MODEL SAP K9AP H A 1 P H A 2 1 K P A S INDOOOR UNIT OUTDOOR UNIT SAP C9AP SAP K18AP SAP C18AP SAP K25AP SAP C25AP SAP K30AP SAP C30AP SAP K12AP SAP C12AP ...

Page 3: ...atically adjusts fan speed to High Medium or Low according to room temperature to maintain a comfortable airflow throughout the room Auto Clean Fan operates when the unit is stopped to prevent the generation of mould and odors within the indoor unit Automatic Restart Function for Power Failure Even when power failure occurs Preset programmed operation is Reactivated once power resumes Mild Dry By ...

Page 4: ... 5 Clean and care 6 Troubleshooting Installation Service 7 Notices for installation 8 Installation dimension diagram 9 Install indoor unit 10 Install outdoor unit 12 Check after installation and Test operation Product Information If you have problems or questions concerning your Air Conditioner you will need the following information Model and serial numbers are on the nameplate on the bottom of t...

Page 5: ...may lead to the fall of the unit and cause the Do not step on the top of the outdoor unit or place things on it As falling off the outdoor unit can be dangerous Don tleavewindowsanddoors openforalongtimewhileoperating theairconditioner If abnormal phenomenon like Cut Off Power If abnormal phenomenon Don t attempt to repair the air conditioner by yourself Each unit must be properly grounded with a ...

Page 6: ...osition Louver of left right direction Flap of upward downward position FAN OPER SWIN G AM C ON ON O FF FA N TEMP TEMP MOD E TIME CANCE L TIME SWING SLEE P T ON T OF F CLOC K Do not use the air conditioner for other purposes such as drying clothes preserving foods etc Do not place a space heater near the air conditioner CO toxicosis may occur as a result of imcomplete burning Do not insert your ha...

Page 7: ...ple Special Functions for Cooling o Operation and Maintenance 2 2 Working Temperature Range 2 3 The Conditions of Unit Can t Operate Normally In the following temp range the protection device may act this may cause unit stop running The operating temperature range outdoor temperature for cooling unit is 21 C 52 C Under the relative humidity is above 80 doors and windows are opened when cooling or ...

Page 8: ...4 S n Part Name 1 Power cable 2 Remote control 3 Front Panel 4 Filter 5 Guide Louver 6 Receiver 7 Indicator Cool Dry Fan Run Set Temp 8 Wall Pipe 9 Bind Tape 10 Connection Wire Drainage Pipe 11 Connection Pipe 12 5 10 11 Air intake Air outlet Air inlet Air outlet 8 9 12 3 1 4 Wireless remote control 2 6 7 Operation and Maintenance ...

Page 9: ...W 3 Set temperature 16 30 C When set to 23 C Symbols 4 Timer 24 hour ON Timer 24hour OFF Timer 5 Sleep 6 Confirmation of transmission 7 Clock indication 8 Sweep indication Displayed when setting temperature Displayed when setting timer Displayed the clock AUTO FAN HEAT AUTO Not for cooling only model 9 Light 10 Blow 11 Turbo C ON OFF 12 TEMP OPER 13 Lock Operation and Maintenance ...

Page 10: ...ons Display TEMP setting button ON OFF operation button TIMER ON button TIMER OFF button Signal Transmitter MODE operation button FAN SPEED Selector button SLEEP button CLOCK button SWING button The air conditioner starts at the set time The air conditioner stops at the set time To select AUTO COOL DRY or FAN mode TIMER ON button TIMER OFF button MODE selector button DRY COOL When choosed this set...

Page 11: ...hich circurlarly change as OFF When the guide louver start to swing up and down if turn off the Swing the air guide louver will stop at the current position refer P g 13 for more detail Use this button to set the clock How it Works Press clock button signal blink and display Within 5 seconds the value can be adjusted by pressing or button if press this button continuously for 2 seconds and above i...

Page 12: ... min Under AUTO operation the temperature can not be adjust Under other operation the initial value is 25 C 77 F Set the FAN SPEED selector button to the setting you want Press the automatically button and set the air blow direction as desired or AUTO Auto fan speed High fan speed Middle fan speed Low fan speed Under Dry mode the fan speed is automatically set to LOW STEP 2 Press the MODE selector...

Page 13: ...e status of the timer while it is counting down press the TIMER ON button Cancellation Procedure Press the TIMER ON button again to cancel After the length of time set for TIMER OFF elapses the unit stops operating The display depicted at left indicates that the air conditioner will stop operating in 10 A M Setting procedure STEP 1 STEP 2 Press the TIMER OFF button Press the T OFF button which adv...

Page 14: ...ng and DRY Mode and 4 6 Using of the Special Features While DRY operation fan speed is automatically set to LOW If the room temp is 2 C higher than the Set Temperature the unit will run in COOL mode Once the room temp reaches 2 C of the level that was set the unit repeats the cycle of compressor turning ON 6 mins and turning OFF 4 mins automatically How it works DRY Operation When AUTO mode is sel...

Page 15: ...Up and Down 1 Press swing up and down button continuously more than 2s the main unit will swing back and forth from up to down and then loosen the button the unit will stop swinging and present position of guide louver will be kept immediately 2 Under swing up and down mode when the status is switched from off to if press this button again 2s later status will switch to off status directly if pres...

Page 16: ...s the button the unit will stop working Manual switch Fig 4 Fig 1 1 2 Fig 2 Sketch map for changing batteries 3 4 The batteries last about six months Replace the batteries when the remote control unit s display fails to light or when the remote control cannot be used to change the air conditioner s settings When changing the batteries do not use the old or different batteries Use two fresh leak pr...

Page 17: ...ver the panel cover according to arrow direction and cover well Fig 6a 6b 5 1 Clean the Front Panel Make sure to take it off before cleaning 2 Washing Clean with a soft brush water and neutral detergent and then to dry it with a clean soft cloth Fig 5 Do not use hot water which temperature above 45 C to prevent fade or deformation NOTE 5 2 Cleaning the Air Filters Recommended once every 3 months 1...

Page 18: ...ir Filters Pull out the panel to an angle at botttom grooves on panel And pull the air filter upward then downward to take it off Fig 7 2 Cleaning To clean the dust adhering to the filters you can either use a vacuum cleaner or wash them with warm water the water with the neutral detergent should below 45 C when the filters are very dirty such asoil stain and dry it in the shade Fig 8 5 2 Cleaning...

Page 19: ...ir filters see Pg 15 If the problem still has the unit required servicing Hence please contact with SANYO authorized maintenance center Sound of water flow can be heard during operation Sometimes there is swoosh or gurgle while the air conditioner is started stopped or when the compressor started or stopped running the sound is due to refrigerant flowing They are not malfunctions r e h g i h e r a...

Page 20: ...tion Is the control in the receiving area Or is there obstruction Check if the voltage batteries in the control is enough if not change batteries If water leakage in indoor unit The air humidity is on the high side Condensing water over flowed The indoor unit drainage pipe connection loosed If water leakage in outdoor unit When the unit is running in COOL mode the connection of pipe and pipe joint...

Page 21: ...n where the condensing water can be easily drained out and the places easily connected for outdoor unit 3 Select a location where the children can not reach 4 Can select the place where is strong enough to withstand the full weight and vibration of the unit And will not increase the noise 5 Be sure to leave enough space to allow access for routine maintenance The height of installed location shoul...

Page 22: ...tect switch and air switch with enough capacity must be installed in the fixing circuit Air switch thermal magnetic breaker can protect the short circuit and overload The power supply position should be correctly connected and that should be reliably connected no internal short circuit Wrong connection may cause fire 1 Air conditioner is type 1 electric appliance thus please do conduct reliable ea...

Page 23: ... of the space necessary for correct installation of the appliance including the minimum permissible distances to adjacent structures A B 250 cm Above 15cm Above 15cm Above 300cm Above 50cm Above 30cm Above 50cm Above 30cm Above 200cm Above Installation Service B A 6 8 2 0 4 5 P A 2 1 C P A S 2 4 3 0 5 5 P A 8 1 C P A S 1 8 3 0 6 5 P A 5 2 C P A S 378 2 7 5 P A 0 3 C P A S Outdoor Unit Installation...

Page 24: ...ine which side of the unit you should make the hole for tubing and wiring Fig 11 12 2 Make the piping hole Ф55 or Ф70 in the wall at a slight downward slant to the outdoor side Fig 13 3 Insert the piping hole sleeve into the hole to prevent the connection piping and wiring from from being damaged when passing through the hole Before making the hole check carefully that no studs or pipes are direct...

Page 25: ...15 K9AP K12AP Wiring Cover Power Supply Wire Fixed in unit 1 6m Power connection wire to outdoor unit Factory supplied 5m Blue Black Yellow Green 2 N 1 1 The power wire and power connection wire are supplied in factory in a fixed length Fig 15 16 17 2 Open the surface panel and remove the wiring cover Fig 15 16 17 3 Route the power connection wire from the back of the indoor unit and pull it towar...

Page 26: ...R UNIT 2 Terminal N 1 2 N L Terminal Power Supply Single Phase 230VAC 60HZ L N A P C B N 1 Blue Black Brown B INDOOR UNIT WARNING 9 INSTALL INDOOR UNIT Installation Service Yellow Green Grounding Line 3 3 Table 1b Cross sectional area mm 2 Recommended Fuse or circuit breaker capacity Model 1 5 x 3 KC12AP 1 6m 22m 10A A B A B 1 5 x 3 1 5 Max allowed 5 0m WIRING SYSTEM DIAGRAM Models KC9AP KC12AP Gr...

Page 27: ... come staright down the wall to a point where water run off won t stain the wall 5 Connect the refrigerant tubing to the outdoor unit After performing a leak test on the connecting part insulate it with the tubing insulation Fig 21 Also refer to Pg 28 connecting tubing between indoor and outdoor unit Indoor unit Floor level Wall Minimum height from floor level 2 5m Fig 23 9 5 How to Install the In...

Page 28: ...are completed check that all connections are correct as shown in the wiring system diagram on the handle front side plate 6 Be sure to ground the unit according to your local codes 7 Install back the handle front side plate Fig 24b C18AP C25AP 1 2 Handle Power Connection Wire Yellow green Blue Black NOTE Regulations on wire size differ from locality For field wiring requirements please refer to yo...

Page 29: ...to mount it on the copper tube Make a flare at the end of copper tube with a flare tool Fig 27 Use GRID or equivalent A good flare should have the following charactcteristics inside surface is glossy and smooth edge is smooth tapered sides are of uniform length 10 2 3 Caution Before Connecting Tubes Tightly Be sure to apply a sealing cap or water proof tape to prevent dust or water from getting in...

Page 30: ... the top of tubing where it enters the wall As you wrap the tubing overlap half of each previous tape turn Fig 33 Clamp tubing bundle to wall using 1 clamp approx every 120cm Do not wind the armoring tape too tightly since this will decrease the heat insulation effect Also be sure the condensation drain hose splits away from the bundle and drips clear of the unit and the tubing 10 2 7 Finish the I...

Page 31: ...or box wrench remove the valve caps from the service on both narrow and wide tubes 3 Connect a vacuum pump and a manifold valve with pressure gauges to the service port on the wide tube service valve Fig 35 Be sure to use a manifold valve for air purging If it is not available use a stop valve for this pupose The Hi knob of the manifold valve must always be kept closed 4 With the Lo knob of the ma...

Page 32: ...hose connected to the wide tube service port slightly to release the pressure Then remove the hose This may cause the refrigerant gas to leak In order to avoid this take off the hose quickly 11 Fasten the valve cap on the wide tube service port securely with an adjustable wrench or box wrench Next mount the valve cap on the service valve and tightened it to 200 kg cm with a torque wrench This proc...

Page 33: ... compressor oil is necessary Model Max Allowable Tubing Length at Shipment m 1 Limit of Tubing Length L m Limit of Elevation Different H m Required Amount of Additional Refrigerant g m 2 C18AP 5 0 7 30 25 C25AP 5 0 7 30 30 10 INSTALL OUTDOOR UNIT Installation Service C30AP 5 0 15 50 30 C12AP 5 0 5 20 20 Table 5 Parts Figure Q ty Parts Figure Q ty Tapping Screw AAA alkaline battery 2 Remote Control...

Page 34: ... port on the wide tube service valve Fig 39 2 Using a hex wrench turn the narrow tube service valve clockwise all the way to close the service valve Fig 40 Be sure to confirm that the wide tube service valve is fully open 3 Press the ON OFF button and start cooling operation 4 When the low pressure gauge reading falls from 1 to 0 5 kg cm2 fully close the wide tube valve stem Fig 41 Then quickly st...

Page 35: ...n fixed firmly The unit may drop shake or emit noise Have you done the refrigerant leakage test It may cause insufficient of cooling capacity Is heat insulation sufficient It may cause condensation and dripping Is water drainage well It may cause condensation and dripping Is the voltage in accordance with the rated voltage marked on the nameplate It may cause electric malfunction or damage the par...

Page 36: ...running and display lock Contact failure at connector K12AP K18AP K25AP E5 Overload current protection Indoor P C B overload current protector activated K18AP K25AP F3 Outdoor temperature sensor Outdoor dummy Sensor R1 failure Indoor outdoor P C B failure K30AP only F4 Outdoor heat exchanger sensor Outdoor dummy Sensor R 2 failure Indoor outdoor P C B failure K30AP only Table 6b ONLY for KC30AP Er...

Page 37: ...SANYO Electric Co Ltd ...

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