Sanyo PLV-HD10 Service Manual Download Page 1

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FILE NO.

SERVICE MANUAL

REFERENCE

NO.

5110515-00

PRODUCT CODE :

PLV-HD10

M4MA

1 122 165 00

PLV-HD10

P4MA

1 122 166 00

PLV-HD10

P4MC

1 122 166 02

PLV-HD100

M4MAV

1 122 165 40

Multimedia Projector

Give complete “CHASSIS NO." for

parts order or servicing, it is shown on

the rating sheet on the cabinet of the

Projector.

Chassis No.

M4M-HD1000

M4M-HD10000

NOTE:

Match the Chassis No. on the rating

sheet on the cabinet with the Chassis

No. in the Service Manual.

If the Original Version Service

Manual Chassis No. does not

match the unites,

additional Service

Literature is required. You must refer

to “Notices” to the Original Service

Manual prior to servicing the unit.

MODEL NO.

PLV-HD10

PLV-HD100

(Projection lens is optional.)

Summary of Contents for PLV-HD10

Page 1: ... shown on the rating sheet on the cabinet of the Projector Chassis No M4M HD1000 M4M HD10000 NOTE Match the Chassis No on the rating sheet on the cabinet with the Chassis No in the Service Manual If the Original Version Service Manual Chassis No does not match the unites additional Service Literature is required You must refer to Notices to the Original Service Manual prior to servicing the unit M...

Page 2: ...55 No picture 58 No sound 63 Power lens system abnormality 64 Lamp abnormality 65 Temperature abnormality 66 CPU Data reset 68 Waveforms 69 Electrical Adjustments 70 Service adjustment menu operation 70 Special menu 71 Service mode adjustment menu 72 Circuit Adjustments 74 Service Adjustment Data table Factory Set Data List 78 Optical components adjustment 84 Control Port Functions 95 IC Block Dia...

Page 3: ...h as control knobs adjustment covers or shields barriers etc DO NOT OPERATE THIS PROJECTOR WITHOUT THE PROTECTIVE SHIELD IN POSITION AND PROP ERLY SECURED 4 Before replacing the cabinet cover thoroughly inspect the inside of the cabinet to see that no stray parts or tools have been left inside Before returning any projector to the customer the service personnel must be sure it is completely safe t...

Page 4: ...OUTPUT 1mW WAVE LENGTH 650 20nm CLASS II LASER PRODUCT This product is complied with 21 CFR part 1040 10 CAUTION LASER RADIATION DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT LASER STRAHLING NICHT IN DEN STRAHL BLICKEN LASER KLASSE 2 IEC60825 1 Am 1 1997 MAX OUTPUT 1 mW WAVE LENGTH 650 20nm CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE DISPOSE OF USED BATTERIES ACCORDING TO ...

Page 5: ...Lamp 0 to 5 7 Feet Adjustment 480i 480p 575i 575p 720p 1035i 1080i 50 and 1080i 60 High Definition TV Signal AC 120 V 12 A Max Ampere 50 60 Hz The U S A and Canada AC 200 240 V 7 5 A Max Ampere 50 60 Hz Continental Europe and The U K Voltage and Power Consumption H sync 15 120 KHz V sync 50 120 Hz Motorized Lens Shift BNC Type x 3 SDI Input 1 SDI Input 2 and SDI Output Input 1 Jacks BNC Type x 5 R...

Page 6: ... fuse as follows Protection equipment for users Electric shock protection Interlock switch The label of the right figure sticks near the Fuse Cover Fuse Holder Fuse F901 Fuse Part No 423 028 4209 TYPE 15 0A400V FUSE SOC CORP SHV14 15A N4 Cover top Lamp socket Interlock switch The Lamp circuit the lamp and the electrode of the lamp socket of this projector is not insulated from AC line and it is HO...

Page 7: ...rovided to prevents damage of optical components the LCD panel and polarization film etc inside a projector from overheat Two protection systems are provided Each system operation as follows The temperature monitor 2 Temperature check of lamps Temperature switches SW 903 906 are arranged near the four lamps Temperature switches will operate if temperature reaches 100 degrees SW 903 906 It operates...

Page 8: ...of the Warning Temp and Ready indicators are flashing When the projector detects an internal problem it will shut down automatically and both of the Warning temp and Ready Indicators starts flashing In this condition the projector cannot be turned on even if you press the On Off button on the remote control unit or on the side control If this case happenes disconnect and reconnect the AC power cor...

Page 9: ... projector can be turned on The WARNING TEMP indicator keeps flashing Check and clean the Air Filter The projector is being cooled down It cannot be turned on until the READY indicator lights green Projector Condition The projector is operating normally The projector is cooled down enough and the temperature returns to normal When turning on the projector the WARNING TEMP indicator stops flashing ...

Page 10: ... unnatural replace lamp LAMP REPLACE indicator lights yellow LAMP REPLACE indicator flashes yellow Projection lamp is defective or fails to be turned on Restart a projector on and make sure lamp is on If this mark still appears replace lamp corresponding with number marked X LAMP STATUS DISPLAY Lamp Mode Changeover Lamp Management Function automatically changes combination of lighting lamp Lamp Mo...

Page 11: ...ews Make sure Lamp is set properly 6 Follow these steps to replace lamp assembly Replace Lamp Cover and tighten two screws 5 7 8 Connect AC Power Cord to a projector and turn a projector on Reset Lamp Replacement Counter Refer to section Lamp Counter Reset NOTE Do not reset LAMP REPLACEMENT COUNTER when lamp is not replaced LAMP1 LAMP2 LAMP3 LAMP4 SCREWS BUTTON SCREWS LAMP COVER Make sure which nu...

Page 12: ...ppears and select Yes to reset Lamp Replace Counter 4 Move arrow to replaced lamp number Lamp 1 Lamp 2 Lamp 3 or Lamp 4 and then press SELECT button Message Lamp replace counter Reset is displayed Move pointer to Yes and then press SELECT button 3 NOTE Be sure to reset correct lamp number otherwise LAMP REPLACE indicator continues lighting LAMP1 LAMP2 LAMP3 LAMP4 The label of the right figure stic...

Page 13: ... down Follow carefully the instructions in the LAMP REPLACEMENT section of owner s manual Continuous use of the lamp with the LAMP REPLACE INDICATOR lighted may increase the risk of lamp explosion A Lamp may explode as a result of vibration shock or degradation as a result of hours of use as its lifetime draws to an end Risk of explosion may differ according to the environment or conditions in whi...

Page 14: ... cause lose of performance and product safety Fig 1 1 Fig 1 2 1 1 Cabinet front top unit and Cabinet front bottom unit removal 1 2 Cabinet front unit removal Note Be careful not to damage Hook The cabinet front top unit is being fixed with cabinet front bottom by hook 1 Remove 2 screws A Push part a and pull the Cabinet front top unit upward 2 Remove 4 screws B and remove the Cabinet front bottom ...

Page 15: ...d and remove the badge from cabinet front top See Fig 1 3 1 4 Cabinet front bottom unit disassemblies 1 Remove 4 screws and remove the Mounting Cover lens B 2 Remove 2 Spring coils and remove Cover lens A See Fig 1 4 Mechanical disassemblies Speaker unit A Speaker unit B A A A A C C B B B B Front LED Board Cabinet front 1 5 Speaker units and Front LED Board removal 1 Remove 4 screws A and remove t...

Page 16: ...lay A See Fig 1 7 1 8 Speaker Grills and Nets removal 1 The bent portion is stretched and remove the Grille SP L remove the Grille SP R from cabinet front 2 Remove the Nets See Fig 1 8 Mark the Grills as they are removed from the Cabinet front so that they may be reassembled in the same location from which they were removed Be careful of the attached direction of Grills 1 Remove 4 screws A and rem...

Page 17: ...e 8 screws and remove the Cabinet top unit See Fig 2 1 2 2 Lamp cover and Push Latch B removal 1 Remove 2 screws A and press button to open the Lamp cover 2 Remove 4 screws B and remove the Lamp cover 3 Remove 2 screws C and remove the Push Latch B See Fig 2 2 2 2a Fig 2 1 Fig 2 1a Fig 2 2 Fig 2 2a Back View Mechanical disassemblies ...

Page 18: ...and remove the 2 Hinges 2 Remove 2 screws B and remove the push Latch A 3 Remove DEC Inlay B Unhook the Cabinet top and take the DEC Inlay off inside Push part a and pull the DEC Inlay inside See Fig 2 3 2 3a 3 1 BGA Board removal Fig 2 3 Fig 2 3a Fig 3 1 Fig 3 1a Mechanical disassemblies 1 Remove 4 screws A and remove the BGA unit Be careful not to damage connector Main Board and BGA Board are co...

Page 19: ...the LCD panels from the Main Board Never touch the electrode of flexible cables 1 Remove 5 screws A 2 Remove spacer A and remove the Main Board Do not remove the Spacer B See Fig 3 2 4 1 Control switch unit and Terminal slots unit removal 1 Remove the Control switch unit upward 2 Remove the Terminal slots unit upward See Fig 4 1 Fig 3 2 Fig 4 1 Mechanical disassemblies ...

Page 20: ...screws A and remove the Terminal Board units 1 4 2 Remove screw B 3 Remove 4 screws C and remove the RS232C Board See Fig 4 2 4 3 Terminal Slot units disassemblies 1 Remove 2 screws A and remove the Lamp net Board 2 Remove 2 screws B and remove the Holder A 3 Remove 3 screws C remove the Holder B and remove the CG Mother Board 4 Remove screw D and remove Grounding Lead from the CG Mother Board See...

Page 21: ...emove screw C remove screw D and remove the Terminal Board Component 2 Remove 2 screws E remove 2 washers F remove the Holders and remove the Earth BRKT Slot 3 Remove 4 screws G and remove the Handles See Fig 4 5 4 4 Terminal Board SDI disassemblies 1 Remove 2 screws A remove 3 nuts B remove 3 washers C and remove the Terminal Board SDI 2 Remove 2 screws D remove 2 washers E remove the Holders and...

Page 22: ... Holders and remove the Earth BRKT Slot 3 Remove 4 screws F and remove the Handles See Fig 4 6 4 7 Terminal Board Earth disassemblies 1 Remove 2 screws A and remove the Terminal Board Earth 2 Remove 2 screws B remove 2 washers C remove the Holders and remove the Earth BRKT Slot 3 Remove 4 screws D and remove the Handles See Fig 4 7 A A B C D D F F F F Terminal board DVI Holder Holder Handle Handle...

Page 23: ... Control Button and remove the Control Board See Fig 4 8 Fig 4 8 5 1 Switch Power Supply unit 5V removal 1 Remove 3 screws A and remove the Switch power supply 5V unit 2 Remove 2 screws B and remove the Switch power supply 5V Board See Fig 5 1 5 1a A A A Switch Power Supply 5V unit Holder Switch Power Supply 5V Board B B Fig 5 1 Fig 5 1a ...

Page 24: ...t removal Fig 5 2 Fig 5 2a Fig 5 2b 1 Remove 3 screws A and remove the grounding leads See Fig 5 2b 2 Remove 4 screws B and remove the Switch power supply 25V unit 3 Remove 2 screws C and remove the Switch power supply 25V Board 4 Unhook the 4 Fixer Clamps and remove the Motor Audio Board See Fig 5 2 5 2a 5 2b Mechanical disassemblies Fan FN901 A A A 5 3 Fan FN901 removal 1 Remove 3 screws A and r...

Page 25: ...See Fig 5 4c Fig 5 4 C Grounding Lead Lamp ballast 3 4 unit Fig 5 4c Fig 5 4a Fig 5 4b Mechanical disassemblies 2 Remove screw A and remove the grounding lead from the Holder Lamp ballast 1 2 unit See Fig 5 4a 3 Remove 2 screws B and remove the Holder D 4 Remove the Lamp Ballast Unit1 and Lamp Ballast Unit2 5 Remove 2 screws D remove screw E and remove the Holder E 6 Remove the Lamp Ballast Unit3 ...

Page 26: ...rection from which they were removed Be careful of the attached direction of Ballast units Lamp Ballast Units 1 2 1 Remove 2 screws A remove the Fan FN908 and FAN Guard 2 Remove Lamp Ballast unit 1 and remove the Spacer Unhook the Fixer Clamp and remove the Lamp Ballast unit 3 Remove Lamp Ballast unit 2 and Spacer Unhook the Fixer Clamp and remove the Lamp Ballast unit See Fig 5 5a Lamp Ballast Un...

Page 27: ... Holder FN 4 Remove 4 screws D and remove the PFC 3 4 Board 5 Remove 2 screws E and remove the AC net Board See Fig 5 6 5 6a Note Mark the Fans as they are removed from the holder so that they may be reassembled in the same location from which they were removed Be careful of the attached direction of Fan See arrow mark in a figure PWB units may be reassembled in the same location and direction fro...

Page 28: ...ondition which is the same as the time of disassemble Replacement 1 The Current sensor is attached in the blue lead wire between an interlock switch SW902 and power unit K6A 2 The Current sensor L side is attached in the k6a side Refer to schematic diagrams page S1 PWB units may be reassembled in the same location and direction from which they were removed Be careful of the attached direction of P...

Page 29: ...ove the PFC 1 2 Board See Fig 5 8 5 8a Sub Power Unit removal 5 Remove 4 screws D and remove the Sub Power Unit 6 Remove 6 screws E and remove the Sub Power Board See Fig 5 8 5 8b Note Mark the Fans as they are removed from the holder so that they may be reassembled in the same location from which they were removed Be careful of the attachment direction of Fan See arrow mark in a figure PBW units ...

Page 30: ...1 Fan FN906 Unit and Adjustable feet removal 1 Remove 6 screws A and remove the Adjustable foot left 2 Remove 6 screws B and remove the Adjustable foot right 3 Remove 2 screws C and remove the Fan FN906 Unit 4 Remove 4 screws D and remove the Fan FN906 5 Remove 3 screws E and remove the Rear LED Board See Fig 7 1 7 1a Note Mark the Fans as they are removed from the holder so that they may be reass...

Page 31: ...he Duct B See Fig 7 2 7 2a Fans G B UNIT removal and Disassemblies 5 Remove 6 screws E and remove the Fan G B Unit 6 Remove 7 screws F and remove the Duct C 7 Remove screw G and remove the Sensor Board 8 Remove 2 screws H and remove the Fan FN905 9 Remove 2 screws I and remove the Fan FN916 10 Remove 2 screws J and remove the Fan FN904 11 Remove 4 screws K and remove the Duct D 12 Remove 2 screws ...

Page 32: ...move the Fan FN909 3 Remove 3 screws C and remove the Cover F 4 Remove 2 screws D and remove the Fan FN910 5 Remove 4 screws E and remove the Holder A 6 Remove 4 screws F and remove the Holder B 7 Remove 4 screws G and remove the Holder C 8 Remove 2 screws H and remove the Holder D See Fig 8 1 8 2 Grounding Leads removal 1 Remove 2 screws A and remove the grounding leads from the Holder See Fig 8 ...

Page 33: ...e Main SW Unit 2 Remove 2 screws B and remove the Interlock Switch SW902 3 Remove 2 screws D and remove the AC Inlet 4 Unhook the stoppers and remove the Mains Switch SW901 Push part a and pull the Main Switch 5 Remove 2 screws C and remove the Noise Filter See Fig 8 3 8 3a To remove the Fuse 6 Turns the fuse holder cover with the slot screw driver Remove the fuse and the fuse holder cover upward ...

Page 34: ...enter frame of Filter top separate Filter top and Sheet from Filter base 6 Remove 3 screws D and remove the Panel 7 Remove 2 screws E and remove the Lens NET Board See Fig 9 1 9 1a Fig 9 1 Fig 9 1a Mechanical disassemblies CAUTION Do not operate a projector with air filter removed Dust may accumulate on LCD panel and Mirror degrading picture quality Do not put small parts into air Intake Vents It ...

Page 35: ...stable feet and Handles removal Mechanical disassemblies Retaining Ring Adjustable foot Rear Adjustable foot Rear Adjustable feet Adjustable foot Rear Handle Handle Slot screwdriver 2 Places Sheet A Sheet B Sheet C Shield Plate A Shield Plate C Shield Plate B 9 3 Shield plates and Sheets removal 1 Remove the shield plates and sheets from the cabinet bottom Shield plates are bent and attached in th...

Page 36: ... 10 1 10 1a 10 2 Fans FN911 FN912 EXH Fan net Board and Duct removal 1 Remove 3 screws A and remove the Duct 2 Remove 2 screws B and remove the Fan FN911 3 Remove 2 screws C and remove the Fan FN912 4 Remove 2 screws D and remove the EXH Fan net Board See Fig 10 2 Mechanical disassemblies The direction of a wind FN902 Holder FN Fan Unit PBS Fan net Board Lamp Fan net Board A A A B B B B C C D D FN...

Page 37: ...BS 3 Remove 4 screws C and remove the Ducts 4 Remove 4 screws D and remove the temperature switches SW903 SW904 SW905 SW906 See Fig 10 3 Mechanical disassemblies B B A A Holder A Holder B B C C C Fig 10 4 10 4 Holders removal Note Mark the temperature switches as they are removed from the optical base so that they may be reassembled in the same location from which they were removed 1 Remove 2 scre...

Page 38: ...ver on the projector to UNLOCK UPPER position and detach the Projection lens with Mount Parts to the Lens shift unit See Fig 11 a Refer to Lens replacement and Installation procedures manual 2 Loosen 4 screws A and remove the Projection lens 3 Remove 4 screws B and remove the Lens shift unit 4 Remove 2 screws C and remove the Plate See Fig 11 11 b Lens lock lever Unlock upper position Fig 11 Fig 1...

Page 39: ...t Optical Unit disassemblies 12 1 Prism LCD panel unit removal Prism LCD panel unit Do not touch the electrode of flexible cables 1 Remove 4 screws and remove the Prism LCD panel unit Be careful not to damage the Prism LCD panel unit with the driver See Fig 12 1 Note Prism LCD panel unit is a precision part be sure to handle this part with special attention Do not drop it or give it excessive forc...

Page 40: ...rs 2 Remove the plate 3 Remove the polarized glasses and remove the optical filters upward See Fig 12 3 Note Each polarizer unit uses different characteristic polarization glasses Mark the polarizer units as they are removed from the optical unit so that they may be reassembled in the same location from which they were removed Fig 12 3 Glass should be placed as the film attached side comes to the ...

Page 41: ...Lens bonded on the Holder 13 1 Fig 13 1 Fig 13 1a Unhook Unhook Integrator lens out PBS unit Integrator lens out A A A PBS Holder Plate Plate Slot part come this top side Lens should be place as the rugged surface side comes to the Holder side Film attached side comes to the this side B B B B Rugged surface Lens and PBS bonded on the holder 13 2 Integrator lens out PBS unit removal 1 Remove 3 scre...

Page 42: ...B B Relay lens Plate The printed marker comes this side Fig 13 4 Fig 13 4a 13 3 Condenser lens unit removal 1 Remove 2 screws A and remove the Condenser lens unit 2 Remove 4 screws B remove the plate and remove the Condenser lens See Fig 13 3 13 3a A A Condenser lens unit Holder Plate Condenser lens B B B B Flat surface plane comes this side Lens should be placed as the flat surface side comes to ...

Page 43: ...zer Units 1 Remove 4 screws A and remove the Polarizer units Red Green 2 Remove screw B remove the plate B and remove the Polarization glass HIN 3 Remove 2 screws C remove the plates A and remove the Polarization glass IN See Fig 13 5 13 5a Blue Polarizer unit 4 Remove 2 screws E and remove the Blue Polarizer unit 5 Remove screw F remove the plate D and remove the Polarization glass HIN 6 Remove 2...

Page 44: ...mbled in the same location from which they were removed Remove 5 stoppers and pull the 5 mirrors upward See Fig 13 6 Note Do not touch the mirrors surface directly with hand Each mirror uses different characteristic optical filter glasses Mark the mirrors as they are removed from the optical unit so that they may be reassembled in the location and direction from which they were removed Fig 14 Fig ...

Page 45: ...16 Cover mirror and Fans FN917 FN918 FN919 FN920 removal 1 Remove 4 screws A and remove the Cover mirror 2 Remove 8 screws B unhooks the plates and remove the Fans See Fig 16 16a Note Mark the Fans as they are removed from the cover mirror so that they may be reassembled in the same location from which they were removed A A A A Cover mirror B B Fan FN917 Fan FN918 Fan FN920 Fan FN919 Plate C Plate...

Page 46: ...nd disassemblies 1 Remove 4 screws A and remove the Mirror units 2 Remove 4 screws B and remove the Stoppers C 3 Remove screw C and remove the Stopper E 4 Remove screw D and remove the Stopper D 5 Remove 2 screws E and remove the Stoppers B 6 Remove 4 screws F and remove the Stoppers A See Fig 17 1 17 2a Mirror units are same as Note Do not touch mirrors surface directly with hand Fig 17 1 Fig 17 ...

Page 47: ...s B and remove the Optical filter unit2 4 Remove screw F remove the plate and remove the Optical filter upward See Fig 17 2b 5 Remove 2 screws C and remove the Optical filter unit3 6 Remove screw G remove the plate and remove the Optical filter upward See Fig 17 2c 7 Remove 2 screws D and remove the Optical filter unit4 8 Remove screw H remove the plate and remove the Optical filter upward See Fig...

Page 48: ...ens OUT remove the Relay lens IN remove the Optical filter UV cut remove the Condenser lens B FIL and remove the Condenser lens G upward See Fig 18 Note Do not touch optical filters and lenses surface directly with hand Mark the mirrors as they are removed from the optical unit so that they may be reassembled in the location and direction from which they were removed 19 Optical base BTM disassembl...

Page 49: ...LTER UV cut 114 MIRROR B COLD 115 MIRROR R 116 MIRROR COLD 117 LENS CONDENSER B FIL 118 LENS CONDENSER OUT 119 LENS CONDENSER IN 120 LENS RELAY OUT 121 LENS RELAY IN 122 LENS CONDENSER G 123 LENS INTEGRATOR 124 PRISM LCD PANEL ASSEMBLY KEY No DESCRIPTION KEY No DESCRIPTION Fig 31 124 1 124 2 124 2 124 10 124 9 124 7 124 8 124 3 124 4 124 5 124 6 PRISM LCD panel UNIT LCD panel LCD panel LCD panel R...

Page 50: ...e film attached side comes to the LCD panel side Fig 37 F Large chamfer corner comes this top side Fig 38 G The printed marker comes this top side and Glass should be placed the film attached side comes to the LCD panel side Optical filters WV Fig 37 Fig 39 H The printed marker comes always to the position of the figure Dichroic mirror Fig 31 I Film attached side comes to the this side PBS Slot pa...

Page 51: ...ling Fans or Internal Circuits may be malfunctioning Contact service personnel from an authorized dealer or a service station 3 WARNING TEMP Indicator flashes red and projector is automatically turned off when an internal temperature of a projector exceeds normal temperature Wait at least 5 minutes before turning on projector again When WARNING TEMP Indicator continues to flash check items listed ...

Page 52: ...ir filter top separate air filter top and sheet from air filter base 4 Clean each parts with brush vacuum cleaner or wash out dust and particles Be sure to dry them out 5 Assemble sheet air filter top and air filter base and replace air filter unit to a projector CAUTION Do not operate a projector with air filter removed Dust may accumulate on LCD panel and Mirror degrading picture quality Do not ...

Page 53: ...dirty and cannot be sufficiently cleaned by air spraying alone Be sure to readjust the optical system after performing disassembly cleaning Caution The surface of the optical components consists of multiple dielectric layers with varying degrees of refraction Never use organic solvents thinner etc or any kind of cleanser on these components Since the LCD panel is equipped with an electronic circui...

Page 54: ...4 S6V IC9099 IC9094 3 3VU Q6201 3 3VU 1 5V_F2 IC6204 BGA_3 3V 3 3V_IPM L3301 3 3V_F1 R3410 3 3V_IP R4203 1 5V_IP IC3304 1 5V_F1 IC5203 S9V BGA_3 3V IC5204 DC DC CONVERTER BGA_S5V X2 X2 X2 X1 CN6 CN6 X1 X1 X1 CB CB CB CB X2 1 2 1 2 CN1 CN1 SWITCHING POWER SUPPLY A902 5V K16V K26W L N SWITCHING POWER SUPPLY A904 FUSE 5V S5V S5V FAN_C12V FAN_C12V K96W K26U K26T K96D K96G K96H K96B K96C K68C K68A K96V...

Page 55: ...wn Timing chart Pin 4 OSC OUT Pin 2 Pin 10 Check the signal at pin 5 of T621 Switching power IC output signal Caution HOT Circuit CHECK Check the switching regulator 6 35V 6 35V S3 3V 16V 9V 6V S9 6V S6 35V 5VB 16VA 5V 16V_AU FAN_A12V FAN_A12V FAN_B12V FAN_B12V K66A K66E K66F K66D K66G UNIT_SUB POWER FAN ON OFF FAN A ADJ FAN A ADJ FAN A ADJ POWER SW SCL SDA SCL SDA Q23 Q2 Q9 Q6 IC6 I O EXP IC5 I O...

Page 56: ...nued safety replace it with a new fuse of the same type Is the lamp cover attached correctly And has not the boss Inner side of the lamp cover broken Check the boss and the Interlock switch SW902 SW902 open Abnormality Are the LAMP indicator red and READY indicator green light If the LAMP and READY indicators are not illuminat ed check the primary cir cuit and S5V of standby power supply circuit C...

Page 57: ...TEMP SENSOR TEMP SENSOR PRESSURE SENSOR DATA BUS BUFFER POWER FAILURE Check that the POWER FAIL signal is correct L Abnormality Check B RL12 voltage for PFC circuits Check that the Lamp moni tor signals are correct Check that the PFC circuit on off signals are correct Check that the Lamp ballast on off signals are correct Occasionally this CPU may malfunction and need to be reset R Pr G Y B Pb H H...

Page 58: ...minal board_DVI IC2071 SW AD8183 IC2001 BUFFER AD8075 IC2081 I O EXPANDER IC3061 MOUSE DECORDER IC3051 MOUSE INTERFACE IC2082 EEPROM SCL SDA 20 12 10 8 1 3 3 5 2 2 9 4 13 12 12 5 14 13 9 5 13 11 12 10 3 5 7 18 16 IC1051 SYNC SEP BA7078 IC2051 SYNC SEP LA7217 IC1061 AFC TA1318 IC2052 FLIPFLOP 74LS221 IC2091 SW 74HC4053 TP2073 TP2072 TP2071 R G B R G B HS VS FILTER 30MHz IC3031 RS232C DRIVER AUDIO I...

Page 59: ...06 SDRAM EM638325 IC4401 02 03 SDRAM EM638325 IC3301 02 03 SDRAM EM638325 K6A K6B BGA BOARD IC1304 FLASH ROM MBM29LV800 IC1305 RAM IC1303 EEPROM FROM MAIN BOARD K8K K5201A FROM MAIN BOARD K8204 TO MAIN BOARD K8L K6C TO MAIN BOARD K401 IC6202 OSD SDRAM MBM29LV800 DATA ADDRESS BUS CONTROL LINE SCL SDA_PW2 SCL SDA_PW1 W_HS VS DE CLK CHS CNT_HS GCLK HS GVS_PW CLKO HO VO_IP CLKO HSO VSO _GAM WR RD CS_F...

Page 60: ...85 SLOT4 R G B SLOT3 R G B IC9002 AUDIO SW 4052 SLOT4 AUDIO_L R SLOT3 AUDIO_L R SLOT2 AUDIO_L R SLOT1 AUDIO_L R SLOT_SEL1 SEL2 SLOT_SEL1 SEL2 B R G SLOT TYPE DETECTOR SLOT ID IIC_SCL SDA HS VS SLOT1 2 3 4 H V C_SYNC CS1 2 3 4 SLOT1 2 3 4 ON H V_SYNC SLOT_SEL1 SEL2 BB GB RB BA GA RA DIF CLK DIF DE DIF SCDT H V DIF DE DIF SCDT H V IC9022 I O EXPANDER M62320 SLOT1 2 3 4_ID M IDC1 2 3 4 AUDIO_L R K90F...

Page 61: ...CLK CHS CNT_HS C_SYNC H_SYNC V_SYNC VS_IN BO_DVI GO_DVI RO_DVI BE_DVI GE_DVI RE_DVI BO GO RO BE GE BA GA RA BB BA RA GA BA RY YCV BY GB RB RA RB GA GB BA BB RE V_DIF DE_DIF DIFCLK AD_CLK IC8209 CLK GEN ICS1523 IC217 DELAY LINE DS1021 IC8211 FREQ COUNTER CXA2151 IC8227 AV_SW IIC_SCL SDA SCL SDA_PW TP8207 TP8208 TP8209 TP8204 TP8205 TP8206 SW_HS TP201 TP202 TP203 IC209 A D AD9214 IC205 A D AD9214 IC...

Page 62: ...MPLE HOLD L3E06080 IC1515 LEVEL SHIFT L3E01031 IC1518 NRS LM7171 TP_GVID1 TPNRS_G 22 IC1516 LEVEL SHIFT L3E01031 IC1525 NRS LM7171 TP_BVID1 TPNRS_B 22 20 21 IC1502 DAC M62393 IC1501 DAC M62393 K1501R K1502G K1503B NRSA B 20 21 NRSA B 20 21 NRSA B IC401 DIGITAL GAMMA CORRECTION L3E07060 CLX CLY DX DY NRG ENB CLX CLY DX DY NRG ENB CLX CLY DX DY NRG ENB NRS VCO RGT VREF V1 V2 CLX CLY DX DY NRG ENB NR...

Page 63: ...CG Mother 1 Check that the R and L signals are correct Pins 3 R and 13 L of IC9002 Assembly Main 1 Check that the Vcc voltages are correct 2 Check that the R and L input signals are correct Pins 2 and 19 of IC5003 3 Check that the IC5003 output signals are correct Pins 7 L and 14 R 4 Check that the audio output signals are correct Pins 7 L and 1 R of IC5004 5 Check that the AUDIO MUTE signal is co...

Page 64: ... Check that the LENS SHIFT up and down signals are correct Pins 6 and 7 of K8E 4 Check that the LENS SHIFT left and right signals are correct Pins 8 and 9 of K8E 5 Check that the FOCUS up and down signals are correct Pins 10 and 11 of K8E 6 Check that the ZOOM up and down signals are correct Pins 12 and 13 of K8E 7 Check that the TOP DET signal is correct Pin 2 of K8E L TOP 8 Check that the BOTTOM...

Page 65: ...turned off the cooling fans operate for 90 seconds to cool down the lamp and reduce gas pressure inside the lamp IC801 MAIN CPU IC4817 OUTPUT EXPANDER IC4801 I O EXPANDER IC4815 BUFFER 5V to 3 3V FULL BRIDGE FILTER BUFFER IGNITION CIRCUIT LAMP ERROR BALLAST ON OFF GND S5V LAMP CONTROL CONTROL LAMP ASS Y_3 DC INPUT DC390 410V U20B59700 L4 UNIT_LAMP BALLAST CN1 CN2 1 2 3 4 5 5 4 3 2 1 Output voltage...

Page 66: ... to normal Indicator will stop blink if temperature returns to normal Trace the cause of the abnormalities temperature and repair the projector The temperature monitor 2 Temperature check of lamps Thermal switches are arranged near the lamps Thermal switches will operate if temperature reaches 95 100 degrees When temperature switches have operated PFC units will be shut down then a projector will ...

Page 67: ...s from L to H Have not the thermal switches operated Thermal switches are arranged near each lamp Thermal switches will operate if temperature reaches 95 100 degrees When thermal switches have operated PFC units will be shut down then a projector will be turned off Note The CPU does not check operation of thermal switches Therefore when thermal switches have operated and a projector has shut down ...

Page 68: ...p counter to the factory default settings Closes SETTING MENU Quit R Pr G Y B Pb H HV V CONTROL PORT DVI INPUT 1 R C JACK USB RESET MONO MONO MONO CONTROL PORT INPUT 2 INPUT 3 INPUT 4 AUDIO AUDIO SERIAL PORT IN SERIAL PORT OUT AUDIO OUT R L R L R L SDI IN1 SDI IN2 SDI OUT HD SD SDI This projector uses a micro processor to control unit Occasionally micro processor may malfunction and need to be res...

Page 69: ... 69 Waveforms Y IN TP8208 Pb IN TP8209 Pr IN TP8207 Y TP202 Pb TP203 Pr TP201 V SYNC TPV_SYNC R OUT TP_RVID1 G OUT TP_GVID1 B OUT TP_BVID1 RGB IN TP8207 08 09 RGB AD IN TP8204 05 06 ...

Page 70: ... VOLUME MENU LENS SHIFT INPUT 1 2 INPUT 3 4 SELECT AUTO PC ADJ IMAGE Follow the procedures described below for proper service adjustment 1 Turn the projector Power ON 2 Enter Service adjustment Menu Press and hold the MENU and IMAGE button on the projector simultaneously for more than 2 seconds or press and hold the MENU button on the remote control unit for more than 20 seconds The service menu a...

Page 71: ...or and the lamps are displayed Counter 123H 123H 123H 123H 123H Projector Lamp 1 Lamp 2 Lamp 3 Lamp 4 2 Fan control Change of a FAN output voltage Normal or Max Press point Up and DOWN buttons to select item and than press SELECT button Fan control Normal Max 3 RS232C Setup of Baud rate and Projector ID and selection of the default value Baud rate 9600 19200 Projector ID 001 999 Default value Baud...

Page 72: ...tment PC 200 10 Green panel driving signal adjustment PC 200 11 Red panel driving signal adjustment PC 200 12 Blue panel driving signal adjustment PC 200 16 Common center adjustment Green 200 17 Common center adjustment Red 200 18 Common center adjustment Blue 200 19 Gamma shift adjustment PC 210 7 Green Contrast adjustment AV 210 8 Red Contrast adjustment AV 210 9 Blue Contrast adjustment AV 210 ...

Page 73: ...re monitor IC5801 Read only 0 1 Temperature monitor IC1519 Read only 1 0 Atmospheric Pressure monitor IC4849 Read only 10 0 RS232C Baud rate 0 9600 1 19200 10 1 RS232C RTS CTS Flow Control 0 Disable 1 Enable 111 0 Lamp 1 Lamp lighting time Read only 111 1 Lamp 2 Lamp lighting time Read only 111 2 Lamp 3 Lamp lighting time Read only 111 3 Lamp 4 Lamp lighting time Read only 783 0 AV auto gain contr...

Page 74: ...ment The following adjustment is the adjustment item for Assembly sub power and Assembly main The adjustment data is stored to Assembly main IC803 The test points exist on PBS Fannet Fannet_1 EXH Fannet Fannet_2 Lamp Fannet Fannet_4 and Unit Sub Power 3 Fans driving voltage adjustments The following adjustments are the adjustment item for Electrical Adjustments Circuit Adjustments Adjustment Condi...

Page 75: ...DC v Video center DC adjustments Equipment Digital voltmeter Input mode Computer Input signal 16 step gray scale signal Set the image to Service mode Adjust each item for below values Group No Connection Adjustment value 200 0 TPV2 7 5 0 1VDC 200 1 TPV1 6 5 0 1VDC Electrical Adjustments z 6V voltage adjustment Equipment Digital voltmeter Connections K6D 2 chassis ground Adjustment Adjust the volta...

Page 76: ...nt Input signal 100 white signal 1080 60i and 16 step gray scale signal 1080 60i 1 Receive the 100 white component signal 1080 60i 2 Set the image to Service mode 3 Select Group No 783 Item No 0 and change data value 0 to 1 for per forming Auto Gain Control 4 Change data value 1 to 0 for default data 5 Receive the 16 step gray scale signal 1080 60i 6 Adjust each test point value part A in a figure...

Page 77: ...urce to the 50 white component signal 5 Select Group No 210 Item No 19 and change data value to make the reading of luminance meter to be B x 22 Group No Screen Adjustment value 100 white signal B reading value 210 19 50 white signal B x 22 2 2 White balance adjustments Input signal 50 white signal PC XGA AV 1080 60i Set the image to Service mode Adjust each item value and to obtain better white b...

Page 78: ...ime 0 3 Lamp 4 Lamp 4 Total Lighting Time 0 S 111 Lamp On Time 0 Lamp 1 Lamp 1 Lighting Time 0 1 Lamp 2 Lamp 2 Lighting Time 0 2 Lamp 3 Lamp 3 Lighting Time 0 3 Lamp 4 Lamp 4 Lighting Time 0 S 112 Lamp Config 0 Lamp Config Change Lamp Monitor Time Set Step 500h 1000 8000 1500 S 120 RC KEY Disable 0 RC Zoom Focus Only 0 Enable 1 Disable 0 1 0 1 RC KEY All 0 Enable 1 RC Disable 2 KEY Disable 0 1 2 0...

Page 79: ...Adjustment 2048 2047 0 S 202 CG 3L Lamp 2 3 or 2 Mode Factory Use PC Mode 0 19 Unused 999 20 R White Balance PC R White Balance Adjustment 2048 2047 0 21 B White Balance PC B White Balance Adjustment 2048 2047 0 S 210 Factory Use AV Factory Use AV Mode 0 6 Unused 999 7 G CONTRAST Gamma PC 100 Adjustment Contrast G 0 4096 2220 8 R CONTRAST Gamma PC 100 Adjustment Contrast R 0 4096 2220 9 B CONTRAST...

Page 80: ... Back Porch COMPO DVI Full Normal 0 4095 2108 1963 Anamophic 1635 1527 3 V Back Porch COMPO DVI 0 4095 40 44 4 Clamp COMPO DVI Full Normal 0 1023 34 150 Anamophic 34 120 S 407 HDTV 480P 2 H Back Porch COMPO DVI Full Normal 0 4095 2118 1978 Anamophic 1642 1536 3 V Back Porch COMPO DVI 0 4095 40 46 4 Clamp COMPO DVI Full Normal 0 1023 34 150 Anamophic 34 120 S 410 Digital 480I 2 H Back Porch Dual SD...

Page 81: ... Clamp COMPO DVI Full Normal 0 1023 34 69 Anamophic 25 60 S 500 ADC 0 ADC R OFFSET 0 127 64 1 ADC G OFFSET 0 127 64 2 ADC B OFFSET 0 127 64 3 ADC R GAIN 0 255 128 4 ADC G GAIN 0 255 128 5 ADC B GAIN 0 255 128 6 ADC Band Width PC 0 3 3 7 ADC Band Width AV 0 3 3 S 501 VSBEG 0 VSBEG RGB 0 15 1 1 VSBEG Component 0 15 1 2 VSBEG Video 0 15 1 3 VSBEG Else Unused 0 15 1 S 520 Faroudja Video Source 575i Ac...

Page 82: ...0 2 B BRIGHT 0 4096 0 S 902 PC GAMMA SHIFT PC 50 Gamma Shift Adjustment 0 R GAMMA SHIFT 2048 2047 112 1 G GAMMA SHIFT 2048 2047 0 2 B GAMMA SHIFT 2048 2047 36 S 910 AV CONTRAST AV 100 Contrast Adjustment 0 R CONTRAST 0 4096 2200 1 G CONTRAST 0 4096 2200 2 B CONTRAST 0 4096 2200 S 911 AV BRIGHT AV Brightness 0 R BRIGHT 0 4096 0 1 G BRIGHT 0 4096 0 2 B BRIGHT 0 4096 0 S 912 AV GAMMA SHIFT AV 50 Gamm...

Page 83: ...r MID1 Level 0 1023 650 3 R_Stair MAX Level 0 1023 750 4 G_Stair MIN Level 0 1023 207 5 G_Stair MID2 Level 0 1023 500 6 G_Stair MID1 Level 0 1023 650 7 G_Stair MAX Level 0 1023 750 8 B_Stair MIN Level 0 1023 207 9 B_Stair MID2 Level 0 1023 500 10 B_Stair MID1 Level 0 1023 650 11 B_Stair MAX Level 0 1023 750 S 982 Color Shading Stair 2 Lamp 2 3 Mode 0 R_Stair MIN Level 0 1023 207 1 R_Stair MID2 Lev...

Page 84: ...ment optical components location When adjusting optical component adjust each adjustment item in numerical order Incorrect adjustment steps may produce improper adjustment The items adjusted correctly can be omitted from the steps 1 Focus of LCD panel adjustment 2 Integrator lens in 1 adjustment turn 3 Integrator lens in 2 adjustment top bottom 4 Integrator lens out adjustment left right 5 Condens...

Page 85: ...in Board Do not touch the electrode of flexible cables To remove the BGA board Unit and remove the Main board following to the Mechanical disassemblies b As shown in a figure below set the Assembly Main board to the upright position CAUTION Do not short Main board with the chassis Protect Main board with isolation materials from shorting Main board Open upper way BGA Board Unit Main Board A A A A ...

Page 86: ...nt 1 3 Integrator lens in adjustment 2 4 Integrator lens out adjustment 8 Prism PBS adjustment 3 Relay lens When the relay lens is replaced Readjust the following adjustment items 6 Relay lens adjustment 4 Polarization glasses When the polarization glasses and optical filter wv are replaced Readjust the following adjustment items 9 Polarizer adjustment 5 LCD Panel When the LCD panel is replaced Re...

Page 87: ...ing Zoom button on the projector or remote control unit 3 Adjust center part of green grid pattern to sharp focus pressing Focus buttons on the projector or remote control unit 4 Set image size to the maximum pressing Zoom button on the projector or remote control unit 5 Insert a slot screwdriver into slot B turn it and adjust center part and four corners on the green grid pattern to sharp focus 6...

Page 88: ...us 3 Tighten the 2 screws A to fix the integrator lens in unit After the Integrator lens in 1 adjustment readjust the Integrator lens in 2 and Integrator lens out Refer to Integrator lens out adjustment and Integrator lens in 2 of next step for the adjustment method 3 Integrator lens in adjustment 2 SCREW A SCREW A SCREW B Shade Before Adjustment 1 Remove the flexible cables of LCD panels from the...

Page 89: ... B to fix the integrator lens out unit Shade SLOT B SLOT C SCREWS A SCREWS A Shade Shade Before Adjustment 1 Remove the flexible cables of LCD panels from the assembly Main And remove the BGA unit Turn on the projector follow the procedure of page 84 2 If the shade appears on the screen adjust in the following procedure Adjustment 1 Set the assembly Main to the upright position 2 Loosen 4 screws A...

Page 90: ...turn it and erase shade 4 Tighten the 4 screws A to fix the Relay lens unit Shade Shade 7 Convergence adjustment When adjusting convergence of LCD panels Convergence Adjustment Tool is needed This Tool can be ordered as a service parts Parts No shown below Mount Adjustment Tool on the LCD panel and adjust each panel convergence Fig 59a Convergence Adjustment Tool part No 610 304 8208 the hole for ...

Page 91: ... Panel Bracket hole 4 Mount Adjustment Tool on the Prism Ass y with screws C attached with Adjustment Tool along the guide on top of Prism Ass y See Fig 60d next page CAUTION Do not use other kind of screws for mounting otherwise Prism Ass y may be damaged 5 Tighten screws B and hold the LCD Panel Bracket See Fig 60a 60b Screw B Screw C Adjustment Tool Loosen 2 Screws B before installation LCD Pan...

Page 92: ...ent Tool Step 2 Loosen 2 Screws B before remove Loosen 2 Screws C before remove Prism LCD Panel unit TO REMOVE ADJUSTMENT TOOL After completing the adjustment remove the Adjustment Tool as follows 1 Loosen 2screws B and release LCD Panel Bracket Remove 2screws C then remove Adjustment Tool 2 Slide the Adjustment Tool and release from the LCD Panel Bracket 3 Remove the Adjustment Tool upward See Fi...

Page 93: ... Red and Green lines con verged properly 7 Tighten screws A 8 Remove Adjustment Tool from Prism Ass y Before adjustment Make sure each Red Green and Blue LCD panel unit has been correctly installed and that all focus adjustments have been completed before preforming convergence adjustments 1 Adjustment screw Z to turns the line 2 Adjustment screw X to moves the line right and left 3 Adjustment scr...

Page 94: ...e screen to the lowest level of black 4 Tighten the screw A to fix the polarizer unit 5 Adjust the polarizer of other colors LEVER B SCREW A Adjustment 1 Remove the flexible cables of LCD panels from the assembly Main And turn on the projector And input the white raster signal 100 of white raster signal 2 Loosen 2 screws B 3 Insert a slot screwdriver into slot A turn it and adjust the center posit...

Page 95: ...Data Bus I O 23 D29 PTB 5 D29 Data Bus I O 24 D28 PTB 4 D28 Data Bus I O 25 D27 PTB 3 D27 Data Bus I O 26 D26 PTB 2 D26 Data Bus I O 27 D25 PTB 1 D25 Data Bus I O 28 D24 PTB 0 D24 Data Bus I O 29 VssQ GND Vss for I O 0V 30 D23 PTA 7 D23 Data Bus I O 31 VccQ 3 3V Vcc for I O 3 3V 32 D22 PTA 6 D22 Data Bus I O 33 D21 PTA 5 D21 Data Bus I O 34 D20 PTA 4 D20 Data Bus I O 35 Vss GND Vss 0V 36 D19 PTA 3...

Page 96: ...RD PTK 6 WE2 D23 D16 Select Signal DQM SDRAM O 100 VssQ GND Vss for I O 0V 101 WE3 DQMUU ICIOWR PTK 7 WE3 D31 D24 Select Signal DQM SDRAM O 102 VccQ 3 3V Vcc for I O 3 3V 103 RD WR RDWR Read Write O 104 PTE 7 PCC0RDY AUDSYNC AUDSYNC for ICE AUD_SYNC O 105 CS0 CS0 Chip Select_0 Flash Memory 32bit O 106 CS2 CS2 Chip select_2 Peripheral Device_1 16bit O 107 CS3 CS3 Chip select_3 SDRAM 32bit O 108 CS4...

Page 97: ...G PTH 5 Reserve Analog Trigger Port_H 149 IOIS16 PTG 7 USBF_VBUS_S USB Function VBUS I 150 ASEMD0 ASEMD0 ICE ASE Mode I 151 PTG 5 ASEBRKAK ASEBRKAK ICE ASE Break Acknowledge O 152 PTG 4 USB CONECT USB Connection detector I 153 PCC0BVD2 PTG 3 AUdata 3 AUDATA 3 ICE AUD Data O 154 PCC0BVD1 PTG 2 AUdata 2 AUDATA 2 ICE AUD Data O 155 Vss GND Vss 0V 156 PCC0CD2 PTG 1 AUDATA 1 AUDATA 1 ICE AUD Data O 157...

Page 98: ...l ICs Power SW H Off L On O 211 LCD6 PTD 2 POWER_SW1 Power SW for MAIN Board L Off H On O 212 LCD5 PTC 3 SDA_SLOT2 IIC BUS DATA Slot2 IO 213 LCD4 PTC 2 SCL_SLOT2 IIC BUS CLOCK Slot2 IO 214 LCD3 PTC 1 SDA_SLOT1 IIC BUS DATA Slot1 IO 215 LCD2 PTC 0 SCL_SLOT1 IIC BUS CLOCK Slot1 IO 216 LCD1 PTD 1 SDA_INNER IIC BUS DATA Main IO 217 LCD0 PTD 0 SCL_INNER IIC BUS CLOCK Main IO 218 DREQ0 PTD 4 DMA Request...

Page 99: ...Reserve IIC I O 38 D0 D0CPU Data Bus 0 I O 39 D1 D1CPU Data Bus 1 I O 40 D2 D2CPU Data Bus 2 I O 41 D3 D3CPU Data Bus 3 I O 43 RD READ_CPU Read Signal I 44 CE CHIP_ENABLE Chip Enable I 45 WR WRITE_CPU Write Signal I 46 P1 LENS_TOP Lens Top Detection Top L I 47 P2 LENS_VC Lens U D Center Detection Center L I 48 P3 LENS_BOT Lens Bottom Detection Bottom L I 49 P4 LENS_RE Lens Right Detection Right L ...

Page 100: ... On H O 7 D2 D10 Data Bus 10 8 D3 D11 Data Bus 11 9 O3 LAMP4 Lamp 4 ON OFF Output On H O 10 GND GND GND 11 CP WE1 12 O4 BLAST_SW1 LAMP1 Ballast SW On L O 13 D4 D12 Data Bus 12 14 D5 D13 Data Bus 13 15 O5 BLAST_SW2 LAMP2 Ballast SW On L O 16 O6 BLAST_SW3 LAMP3 Ballast SW On L O 17 D6 D14 Data Bus 14 18 D7 D15 Data Bus 15 19 O7 BLAST_SW4 LAMP4 Ballast SW On L O 20 Vcc S3 3V Pin No Name Function Acti...

Page 101: ...14 A01 VREFL_B O 15 A02 VREFL_G O 16 A03 VREFL_R O 17 A04 DWN O 18 A05 RGT O 19 A06 XRGT 20 Vcc Power Supply for Output Buffer 4 5V 5 5V 21 Vdd Vdd 5V 22 CS2 CS2 Slave address setting port 2 GND I 23 CS1 CS1 Slave address setting port 1 GND I 24 CS0 CS0 Slave address setting port 0 GND I Pin No Name Function Action I O IIC Bus D A Converter IC501 M62398 on Main Board 1 R Serial Data output port No...

Page 102: ... ID SLOT4 ID w SLOT4 L I 14 CS2 CS2 Slave address setting port_2 Vdd I 15 CS1 CS1 Slave address setting port_1 GND I 16 CS0 CS0 Slave address setting port_0 GND I Pin No Name Function Action I O I O Expander IC9022 M62320 on CG Mother Board 1 SO Unused Serial Data Output O 4 D0 PF_FAN1 4 Power Fail Abnormality L I 5 D1 PF_FAN2 3 Power Fail Abnormality L I 6 D2 PF_VCCFAN1 4 Power Fail Abnormality L...

Page 103: ...LAMP CLAMP AD9888 2 AD8183 AD8185 IN0B GND IN1B GND IN2B IN0A DGND IN1A GND VEE VCC IN2A 1 2 3 4 5 6 7 8 9 10 11 12 VCC DVCC VEE OUT2 VCC VCC OE SEL A B VCC OUT1 VEE OUT0 24 23 22 21 20 19 18 17 16 15 14 13 SELECT DISABLE 0 1 2 AD8183ARU Selector IC2071 AD8185ARU IC9006 IC9007 BA7078AF Sync Detector IC1051 IC8021 AD9888KS Analog Flat Panel Interface IC8201 DGND IN2 AGND IN1 AGND IN0 VEE VCC VCC OU...

Page 104: ... 104 CXA2151Q RGB Matrix IC8211 ICS1523M Clock Driver IC8209 IC Block Diagrams ...

Page 105: ...S2 S3 S1 M 5 6 1 4 8 B 2 10 LOGIC VZ INPUT INPUT ON OFF CONTROL FORWARD reverse DRIVE REVERSE forward DRIVE BRAKING S1 ON OTHER OFF S2 ON OTHER OFF S3 ON OTHER OFF FF 1 10 1 10 LB1645N LB1641 LB1641 Motor Driver IC1601 IC1611 LB1645N Motor Driver IC1621 IC1631 IC Block Diagrams ...

Page 106: ...REFERENCE SHIFT CIRCUITRY PINS 1 5 6 7 AND 8 ARE NO CONNECTS FOR SURFACE MOUNT DEVICE PINS 4 5 AND 6 ARE NO CONNECTS FOR UNIBODY DEVICE Figure 2 Cross Sectional Diagram not to scale FLUORO SILICONE GEL DIE COAT WIRE BOND LEAD FRAME STAINLESS STEEL CAP EPOXY PLASTIC CASE DIE BOND ABSOLUTE ELEMENT SEALED VACUUM REFERENCE DIE P1 P2 2 4 3 MPXA4115A Pressure Sensor IC4849 IC Block Diagrams ...

Page 107: ... 107 M62420 Audio Control IC5003 PW365 Scan Converter IC301 IC Block Diagrams ...

Page 108: ... 108 Sii169ACT DVI Interface IC8001 TA1318N Sync Separator Frequency Counter IC1061 IC Block Diagrams ...

Page 109: ...rect specifications in the parts list Part order must contain Chassis No Part No and descrip tions Give complete CHASSIS NO for parts order or serv icing it is shown on the rating sheet on the cabinet of the Projector Assembly Power When it is replaced to the new assembly power Factory adjustment of the new assembly power has com pleted Readjustment is unnecessary When the component parts of assem...

Page 110: ...ance adjustments 13 Unevenness color correction Terminal board EARTH Readjustment is unnecessary Terminal board component Readjustment is unnecessary Terminal board SDI Readjustment is unnecessary Terminal board DVI Readjustment is unnecessary Assembly main Unit SW Power supply 25V In case this unit is fault replace the unit completely do not replace the individual component Readjust the following...

Page 111: ...ns in is replaced Readjust the following adjustment items Integrator lens in adjustment 1 Integrator lens in adjustment 2 Integrator lens out adjustment Prism P B S adjustment Integrator lens out and prism PBS When the integrator lens out and prism PBS are replaced Readjust the following adjustment item Integrator lens in adjustment 1 Integrator lens in adjustment 2 Integrator lens out adjustment ...

Page 112: ...1 C 0 25 D 0 5 F 1 G 2 E 2 5 H 3 J 5 K 10 L 15 M 20 N 30 P 100 0 Q 30 10 R 20 0 T 50 10 U 75 10 V 20 10 W 100 10 X 40 20 Y 150 10 Z 80 20 Performance Symbols A General B Flame retardance including noncombustible Z Low noise Less than 100Kohms 0 3uV V 100Kohms to 1Mohm 0 5uV V More than 1Mohm 1 0uV V C Y Temperature characteristics T 10ppm C U 25ppm C C 50ppm C D 100ppm C E 200ppm C F 250ppm C G 35...

Page 113: ...o lens instruction manual 36 17 42 42 33 11 18 12 31 32 92 92 92 92 92 92 92 92 19 37 17 34 43 43 92 92 92 92 92 92 83 81 80 82 13 3 3 4 6 16 92 92 92 92 92 92 92 92 44 92 92 92 92 92 21 Cabinet Parts Fig 81 Fig 82 ...

Page 114: ... 114 10 14 26 26 39 1 23 24 38 45 46 47 48 49 X 8 90 X 8 9 9 7 14 8 22 27 29 28 92 x 3 91 2 92 x 10 41 91 91 92 x 7 2 Fig 83 Fig 84 ...

Page 115: ... 87 60 59 85 55 projection lens is optional 51 A x 3 51 A 51 B 51 C x 3 51 D For vertical For horizontal 132 A Lens attachment parts is accessory 129 A projection lens is optional 51 132 133 129 Chassis Parts Fig 85 Fig 86 Fig 87 Fig 88 ...

Page 116: ... 116 70 84 84 84 84 72 73 71 93 94 97 98 96 95 62 Fig 89 Fig 90 ...

Page 117: ...124 124 9 124 7 124 2 124 4 124 2 124 3 124 5 124 10 124 6 124 1 Red Green Blue 74 58 109 R 108 G 107 B 106 R 105 G 104 B 79 R G 88 B 79 R G 88 B Optical Parts Prism LCD Panel unit Fig 91 Fig 92 Polarizer units IN Red Green Blue ...

Page 118: ... 118 67 118 54 63 120 53 64 64 123 56 123 57 101 65 65 Condenser lens unit PBS integrator lens unit Integrator lens unit Relay lens unit Fig 93 Fig 94 ...

Page 119: ... 119 114 115 102 103 114 119 118 122 121 113 112 117 Fig 95 Mirrors Fig 96 Lenses ...

Page 120: ... Note Do not touch optical parts surface directly with hand Each optical parts uses different characteristic optical filter glasses Mark the optical parts as they are removed from the optical unit so that they may be reassembled in the location and direction from which they were removed ...

Page 121: ...4 111 111 110 110 112 123 123 101 119 103 118 118 115 102 117 122 122 121 121 120 114 113 107 104 109 106 105 108 Lamp1 Lamp2 Lamp3 Lamp4 124 1 124 10 124 2 124 2 124 8 124 7 124 9 124 3 124 4 124 5 124 6 124 PRISM ASSEMBLY Detail RED GREEN BLUE Fig 98 ...

Page 122: ...Main EXH fan net R C 2 Lamp net Front LED Fan net 3 Lens net R C 1 PBS fan net Sensor Front side SW Powr supply 25V SW Powr supply 5V AC net Lamp fannet BGA FN903 FN905 FN916 FN904 FN901 FN909 FN910 FN920 FN919 FN918 FN917 FN913 FN915 FN914 FN907 FN902 FN912 FN911 FN908 FN906 Front side PWB assemblies location Fans location Fig 99 Fig 100 ...

Page 123: ...TER PWB MT8A 73 610 301 5491 HOLDER SUB PWB MT8A 74 610 295 5019 MOUNTING PLT B MJ6A 75 610 303 7356 MOUNTING UV FILTER A MT8A 76 610 290 0095 MOUNTING UV FILTER B ML6A 77 610 303 7363 MOUNTING UV FILTER B MT8A 78 610 290 0118 MOUNTING UV FILTER D ML6A 79 610 295 5040 MOUNTING PLT A MJ6A 80 610 283 5861 MOUNTING SP A MJ6A 81 610 283 5878 MOUNTING SP B MJ6A 82 610 284 6065 MOUNTING SP C MJ6A 83 610...

Page 124: ...BALAST2 645 058 8266 UNIT BALLAST BALAST3 645 058 8266 UNIT BALLAST BALAST4 645 058 8266 UNIT BALLAST UNIT_P F C PFC1 2 645 053 2023 UNIT POWER PFC3 4 645 053 2023 UNIT POWER 610 298 9854 ASSY PWB POWER MT8A INTEGRATED CIRCUIT IC601 409 179 4503 IC STR81145A IC632 409 558 4209 IC STR Z2156A IC652 409 308 8600 IC SE005N CAPACITOR C602 403 222 1303 CERAMIC 1000P K 1K C603 403 222 1303 CERAMIC 1000P ...

Page 125: ...2SC2812 L6 TB 405 015 8902 TR 2SC2812 L7 TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 Q1066 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 405 015 8704 TR 2SC2812 L6 TB 405 015 8902 TR 2SC2812 L7 TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 Q1068 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 405 015 8704 TR 2SC2812 L6 T...

Page 126: ...1 16W R1046 401 105 0405 MT GLAZE 100 JA 1 16W R1047 401 105 0504 MT GLAZE 1K JA 1 16W R1048 401 105 0504 MT GLAZE 1K JA 1 16W R1049 401 105 0504 MT GLAZE 1K JA 1 16W R1051 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1053 401 105 8005 MT GLAZE 1M JA 1 16W R1054 401 105 4601 MT GLAZE 3 9K JA 1 16W R1055 401 105 0405 MT GLAZE 100 JA 1 16W R1056 401 105 0405 MT GLAZE 100 JA 1 16W R1059 401 105 0405 MT GLAZ...

Page 127: ... 1218 OSC CERAMIC 8 00MHZ 645 037 5187 OSC CERAMIC 8 00MHZ X3061 645 021 1218 OSC CERAMIC 8 00MHZ 645 037 5187 OSC CERAMIC 8 00MHZ 610 303 5925 ASSY PWB MAIN M4MA TRANSISTOR Q1501 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 405 015 8704 TR 2SC2812 L6 TB 405 015 8902 TR 2SC2812 L7 TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 Q1502 405 014 4509 TR 2SC2412K T...

Page 128: ...07 IC L3E06080D0A IC1513 409 540 6907 IC L3E06080D0A IC1514 409 502 3203 IC L3E01031F0A IC1515 409 502 3203 IC L3E01031F0A IC1516 409 502 3203 IC L3E01031F0A IC1517 409 390 0001 IC LM7171AIMX 409 486 7709 IC LM7171BIMX IC1518 409 390 0001 IC LM7171AIMX 409 486 7709 IC LM7171BIMX IC1519 409 481 8602 IC LM76CHMX 5 IC1522 410 401 7407 IC TC74VCX244FT IC1523 410 401 7407 IC TC74VCX244FT IC1524 410 401...

Page 129: ... 403 145 9905 CERAMIC 22P J 50V C1574 403 164 0204 CERAMIC 0 1U Z 25V C1575 403 164 0204 CERAMIC 0 1U Z 25V C1576 403 164 0204 CERAMIC 0 1U Z 25V C1577 403 164 0204 CERAMIC 0 1U Z 25V C1578 403 164 0204 CERAMIC 0 1U Z 25V C1579 403 164 0204 CERAMIC 0 1U Z 25V C1581 403 145 9905 CERAMIC 22P J 50V C1582 403 149 9208 CERAMIC 0 01U Z 50V C1583 403 149 9208 CERAMIC 0 01U Z 50V C1584 403 149 9208 CERAMI...

Page 130: ...3 164 0204 CERAMIC 0 1U Z 25V C3507 403 164 0204 CERAMIC 0 1U Z 25V C3508 403 149 9208 CERAMIC 0 01U Z 50V C3509 403 304 3300 ELECT 47U M 16V C3511 403 149 9208 CERAMIC 0 01U Z 50V C3512 403 164 0204 CERAMIC 0 1U Z 25V C3513 403 149 9208 CERAMIC 0 01U Z 50V C3514 403 304 3300 ELECT 47U M 16V C3515 403 149 9208 CERAMIC 0 01U Z 50V C3516 403 164 0204 CERAMIC 0 1U Z 25V C3517 403 149 9208 CERAMIC 0 0...

Page 131: ...4 0204 CERAMIC 0 1U Z 25V C8211 403 164 0204 CERAMIC 0 1U Z 25V C8212 403 164 0204 CERAMIC 0 1U Z 25V C8213 403 283 6309 CERAMIC 1U Z 10V C8214 403 164 0204 CERAMIC 0 1U Z 25V C8215 401 105 0306 MT GLAZE 10 JA 1 16W C8216 403 283 6309 CERAMIC 1U Z 10V C8217 403 164 0204 CERAMIC 0 1U Z 25V C8218 403 164 0204 CERAMIC 0 1U Z 25V C8219 403 283 6309 CERAMIC 1U Z 10V C822 403 164 0204 CERAMIC 0 1U Z 25V...

Page 132: ... 22X4 1 32W RB211 645 037 0823 R NETWORK 22X4 1 32W RB212 645 037 0823 R NETWORK 22X4 1 32W RB213 645 037 0823 R NETWORK 22X4 1 32W RB214 645 049 0699 R NETWORK 33X4 1 32W RB215 645 049 0699 R NETWORK 33X4 1 32W RB216 645 049 0699 R NETWORK 33X4 1 32W RB217 645 049 0699 R NETWORK 33X4 1 32W RB218 645 049 0699 R NETWORK 33X4 1 32W RB219 645 049 0699 R NETWORK 33X4 1 32W RB221 645 049 0699 R NETWORK...

Page 133: ...AZE 100 JA 1 16W R1805 401 105 0405 MT GLAZE 100 JA 1 16W R1806 401 105 0405 MT GLAZE 100 JA 1 16W R1807 401 105 0405 MT GLAZE 100 JA 1 16W R1808 401 105 0405 MT GLAZE 100 JA 1 16W R1809 401 105 5301 MT GLAZE 4 7K JA 1 16W R1810 401 105 0405 MT GLAZE 100 JA 1 16W R1811 401 105 5301 MT GLAZE 4 7K JA 1 16W R1812 401 105 5301 MT GLAZE 4 7K JA 1 16W R1813 401 105 5301 MT GLAZE 4 7K JA 1 16W R1814 401 ...

Page 134: ... 000 ZA 1 16W R442 401 105 7909 MT GLAZE 0 000 ZA 1 16W R4700 401 105 0405 MT GLAZE 100 JA 1 16W R4701 401 105 0504 MT GLAZE 1K JA 1 16W R4703 401 105 0504 MT GLAZE 1K JA 1 16W R4705 401 105 0504 MT GLAZE 1K JA 1 16W R4707 401 105 0504 MT GLAZE 1K JA 1 16W R4708 401 105 0504 MT GLAZE 1K JA 1 16W R4709 401 105 0504 MT GLAZE 1K JA 1 16W R4710 401 105 0405 MT GLAZE 100 JA 1 16W R4711 401 105 0504 MT ...

Page 135: ... 7909 MT GLAZE 0 000 ZA 1 16W R5052 401 105 7909 MT GLAZE 0 000 ZA 1 16W R5053 401 105 7909 MT GLAZE 0 000 ZA 1 16W R5054 401 105 7909 MT GLAZE 0 000 ZA 1 16W R5055 401 105 7909 MT GLAZE 0 000 ZA 1 16W R5056 401 105 7909 MT GLAZE 0 000 ZA 1 16W R5057 401 105 7909 MT GLAZE 0 000 ZA 1 16W R5058 401 105 7909 MT GLAZE 0 000 ZA 1 16W R5059 401 105 7909 MT GLAZE 0 000 ZA 1 16W R506 401 105 7909 MT GLAZE...

Page 136: ... 16W R8220 401 105 7909 MT GLAZE 0 000 ZA 1 16W R8221 401 105 0405 MT GLAZE 100 JA 1 16W R8223 401 105 7909 MT GLAZE 0 000 ZA 1 16W R8224 401 113 4402 MT GLAZE 75 JA 1 16W R8226 401 105 7909 MT GLAZE 0 000 ZA 1 16W R8227 401 105 0405 MT GLAZE 100 JA 1 16W R8228 401 105 0405 MT GLAZE 100 JA 1 16W R8229 401 113 4402 MT GLAZE 75 JA 1 16W R823 401 105 5301 MT GLAZE 4 7K JA 1 16W R8233 401 105 7909 MT ...

Page 137: ...000 ZA 1 16W R9819 401 105 7909 MT GLAZE 0 000 ZA 1 16W R9822 401 105 8005 MT GLAZE 1M JA 1 16W R9823 401 105 7909 MT GLAZE 0 000 ZA 1 16W R9824 401 105 7909 MT GLAZE 0 000 ZA 1 16W R9825 401 105 3109 MT GLAZE 27 JA 1 16W R9826 401 105 3109 MT GLAZE 27 JA 1 16W R9827 401 105 7909 MT GLAZE 0 000 ZA 1 16W R9828 401 105 7909 MT GLAZE 0 000 ZA 1 16W R9829 401 105 0405 MT GLAZE 100 JA 1 16W R9831 401 0...

Page 138: ...6 403 149 9208 CERAMIC 0 01U Z 50V C3317 403 164 0204 CERAMIC 0 1U Z 25V C3318 403 149 9208 CERAMIC 0 01U Z 50V C3319 403 149 9208 CERAMIC 0 01U Z 50V C332 403 164 0204 CERAMIC 0 1U Z 25V C3321 403 164 0204 CERAMIC 0 1U Z 25V C3322 403 164 0204 CERAMIC 0 1U Z 25V C3323 403 164 0204 CERAMIC 0 1U Z 25V C3324 403 304 1801 ELECT 100U M 6 3V C3325 403 164 0204 CERAMIC 0 1U Z 25V C3326 403 149 9208 CERA...

Page 139: ... CERAMIC 0 01U Z 50V C4467 403 149 9208 CERAMIC 0 01U Z 50V C4468 403 164 0204 CERAMIC 0 1U Z 25V C4469 403 164 0204 CERAMIC 0 1U Z 25V C4471 403 164 0204 CERAMIC 0 1U Z 25V C4472 403 164 0204 CERAMIC 0 1U Z 25V C4473 403 304 1801 ELECT 100U M 6 3V C4474 403 164 0204 CERAMIC 0 1U Z 25V C4475 403 149 9208 CERAMIC 0 01U Z 50V C4476 403 164 0204 CERAMIC 0 1U Z 25V C4477 403 164 0204 CERAMIC 0 1U Z 25...

Page 140: ...ETWORK 0X4 1 32W RB5255 645 037 0816 R NETWORK 0X4 1 32W RB6201 645 037 0816 R NETWORK 0X4 1 32W RB6202 645 037 0816 R NETWORK 0X4 1 32W RB6203 645 037 0816 R NETWORK 0X4 1 32W RB6204 645 037 0816 R NETWORK 0X4 1 32W RB6205 645 037 0816 R NETWORK 0X4 1 32W RB6206 645 037 0816 R NETWORK 0X4 1 32W RB6207 645 037 0816 R NETWORK 0X4 1 32W RB6208 645 037 0816 R NETWORK 0X4 1 32W RB6209 645 037 0816 R N...

Page 141: ...JA 1 16W R383 401 105 0405 MT GLAZE 100 JA 1 16W R384 401 105 7909 MT GLAZE 0 000 ZA 1 16W R385 401 105 7909 MT GLAZE 0 000 ZA 1 16W R386 401 105 7909 MT GLAZE 0 000 ZA 1 16W R387 401 105 7909 MT GLAZE 0 000 ZA 1 16W R389 401 105 0603 MT GLAZE 10K JA 1 16W R391 401 105 0603 MT GLAZE 10K JA 1 16W R393 401 105 2003 MT GLAZE 1 8K JA 1 16W R394 401 105 2003 MT GLAZE 1 8K JA 1 16W R395 401 105 7909 MT ...

Page 142: ...00 OHM L5208 645 016 0349 INDUCTOR 600 OHM L5211 645 016 0349 INDUCTOR 600 OHM L5213 645 016 0349 INDUCTOR 600 OHM L6201 645 030 5900 INDUCTOR 600 OHM DIODE D1301 407 223 1102 ZENER DIODE 02DZ6 2Y TPH3 D3401 407 149 0807 DIODE 1SS355 TE 17 D3402 407 201 2701 DIODE RB051L 40 TE25 D3403 407 149 0807 DIODE 1SS355 TE 17 MISCELLANEOUS X1301 645 050 2323 OSC CRYSTAL 25 000MHZ X1302 645 047 6846 OSC CRYS...

Page 143: ... GLAZE 10K JA 1 16W R9013 401 105 0603 MT GLAZE 10K JA 1 16W R9014 401 105 0603 MT GLAZE 10K JA 1 16W R9015 401 105 0603 MT GLAZE 10K JA 1 16W R9016 401 105 0603 MT GLAZE 10K JA 1 16W R9017 401 105 0603 MT GLAZE 10K JA 1 16W R9018 401 105 0603 MT GLAZE 10K JA 1 16W R9019 401 105 0603 MT GLAZE 10K JA 1 16W R9020 401 105 0603 MT GLAZE 10K JA 1 16W R9021 401 105 0603 MT GLAZE 10K JA 1 16W R9022 401 1...

Page 144: ...TR 2SC2812 L7 TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 405 173 9803 TR 2SC3928A1R 405 173 9902 TR 2SC3928A1S INTEGRATED CIRCUIT IC3801 409 380 6303 IC HIN232CB 409 273 3501 IC SP232ACT IC3803 409 380 6303 IC HIN232CB 409 273 3501 IC SP232ACT IC3804 409 438 5609 IC TC74ACT08FT CAPACITOR C3851 403 162 6208 ELECT 1U M 50V C3852 403 162 6208 ELECT 1U M 50V C3853 403 162 6208 ...

Page 145: ...1 CERAMIC 0 01U K 50V C1622 403 215 2201 CERAMIC 0 01U K 50V C1623 403 281 5205 CERAMIC 0 22U Z 16V C1631 403 343 4900 ELECT 470U M 25V C1632 403 215 2201 CERAMIC 0 01U K 50V C1633 403 343 4900 ELECT 470U M 25V C1634 403 215 2201 CERAMIC 0 01U K 50V C1642 403 215 2201 CERAMIC 0 01U K 50V C1643 403 281 5205 CERAMIC 0 22U Z 16V C1646 403 280 1802 ELECT 100U M 25V C1653 403 343 4900 ELECT 470U M 25V ...

Page 146: ...ISTOR R6851 401 105 5202 MT GLAZE 470 JA 1 16W R6852 401 105 5202 MT GLAZE 470 JA 1 16W R6853 401 105 5202 MT GLAZE 470 JA 1 16W R6854 401 105 5202 MT GLAZE 470 JA 1 16W R6855 401 105 5202 MT GLAZE 470 JA 1 16W R6856 401 105 5202 MT GLAZE 470 JA 1 16W R6857 401 105 5202 MT GLAZE 470 JA 1 16W R6858 401 105 5202 MT GLAZE 470 JA 1 16W R6861 401 105 0405 MT GLAZE 100 JA 1 16W R6862 401 105 2805 MT GLA...

Page 147: ...470 JA 1 16W R6892 401 105 5202 MT GLAZE 470 JA 1 16W R6893 401 105 5202 MT GLAZE 470 JA 1 16W R6894 401 105 5202 MT GLAZE 470 JA 1 16W R6895 401 105 5202 MT GLAZE 470 JA 1 16W R6896 401 105 5202 MT GLAZE 470 JA 1 16W R6897 401 105 5202 MT GLAZE 470 JA 1 16W R6898 401 105 5202 MT GLAZE 470 JA 1 16W DIODE D6871 407 209 1201 ZD UDZS TE 176 2B D6872 407 209 1201 ZD UDZS TE 176 2B D6873 407 209 1201 Z...

Page 148: ...MIC 0 01U K 50V C4546 403 215 2201 CERAMIC 0 01U K 50V C4547 403 208 0702 TA SOLID 4 7U M 16V C4548 403 208 0702 TA SOLID 4 7U M 16V C4552 403 298 9609 CERAMIC 0 1U K 16V C4561 403 208 1402 TA SOLID 1U M 25V C4562 403 215 2201 CERAMIC 0 01U K 50V C4563 403 215 2201 CERAMIC 0 01U K 50V C4564 403 208 1402 TA SOLID 1U M 25V C4565 403 298 9609 CERAMIC 0 1U K 16V C4566 403 215 2201 CERAMIC 0 01U K 50V ...

Page 149: ...16W R4566 401 105 7909 MT GLAZE 0 000 ZA 1 16W R4567 401 105 7909 MT GLAZE 0 000 ZA 1 16W R4568 401 105 4700 MT GLAZE 39K JA 1 16W R4569 401 105 0603 MT GLAZE 10K JA 1 16W R4572 401 105 5301 MT GLAZE 4 7K JA 1 16W R4573 401 105 5301 MT GLAZE 4 7K JA 1 16W R4579 401 105 7909 MT GLAZE 0 000 ZA 1 16W R4584 401 105 0603 MT GLAZE 10K JA 1 16W R4585 401 105 0306 MT GLAZE 10 JA 1 16W R4586 401 105 0306 M...

Page 150: ...03 164 0204 CERAMIC 0 1U Z 25V C8005 403 157 3601 CERAMIC 100P J 50V C8006 403 157 3601 CERAMIC 100P J 50V C8007 403 157 3601 CERAMIC 100P J 50V C8008 403 157 3601 CERAMIC 100P J 50V C8009 403 164 0204 CERAMIC 0 1U Z 25V C8010 403 164 0204 CERAMIC 0 1U Z 25V C8011 403 280 0508 ELECT 470U M 4V C8012 403 157 3601 CERAMIC 100P J 50V C8013 403 280 0508 ELECT 470U M 4V C8014 403 164 0204 CERAMIC 0 1U Z...

Page 151: ...JA 1 16W R8075 401 105 0504 MT GLAZE 1K JA 1 16W R8076 401 105 7909 MT GLAZE 0 000 ZA 1 16W R8077 401 105 0603 MT GLAZE 10K JA 1 16W R8078 401 105 0702 MT GLAZE 100K JA 1 16W R8079 401 105 0702 MT GLAZE 100K JA 1 16W R8081 401 113 4402 MT GLAZE 75 JA 1 16W R8083 401 105 4502 MT GLAZE 390 JA 1 16W R8085 401 105 0504 MT GLAZE 1K JA 1 16W R8086 401 105 7909 MT GLAZE 0 000 ZA 1 16W R8087 401 105 0603 ...

Page 152: ...DIODE RB051L 40 TE25 D8192 407 201 2701 DIODE RB051L 40 TE25 D8193 407 149 0807 DIODE 1SS355 TE 17 D8194 407 201 2701 DIODE RB051L 40 TE25 D8195 407 223 1102 ZENER DIODE 02DZ6 2Y TPH3 D8196 407 223 1102 ZENER DIODE 02DZ6 2Y TPH3 D8197 407 223 1102 ZENER DIODE 02DZ6 2Y TPH3 D8198 407 223 1102 ZENER DIODE 02DZ6 2Y TPH3 MISCELLANEOUS K80A 645 048 4643 SOCKET DVI 29P K80A1 412 062 1909 SPECIAL SCREW K...

Page 153: ...WB MAIN M4MAV RESISTOR R847 401 105 4601 MT GLAZE 3 9K JA 1 16W PRINTED MATTER OWNER S MANNUAL 610 312 4797 OWNER S MANUAL M4MAV AC CORD For U S A and Canada 645 040 7871 CORD POWER 3 0MK USA ACCESSORIES MAIN BOARD ASSEMBLY BOARDS 153 Ref No Part No Description Electrical Parts List Ref No Part No Description ...

Page 154: ...Memo ...

Page 155: ...Memo ...

Page 156: ...SANYO Electric Co Ltd Oct 2003 Printed in japan ...

Page 157: ... No SM5110515 00 Note All the information of part numbers and values indicated on these diagrams are at the beginning of production To improve the performance there may be some differences to the actual set When you order the service parts use service parts code mentioned on the parts list in this service manual Schematic Diagrams Printed Wiring Board Drawings Model Chassis No PLV HD10 M4M HD1000 ...

Page 158: ...er electrolytic Mark Tolerance A not specified B 0 1 C 0 25 D 0 5 F 1 G 2 E 2 5 H 3 J 5 K 0 M 20 N 30 P 100 0 Q 30 10 T 50 10 U 75 10 V 20 10 W 100 10 X 40 20 Y 150 10 Z 80 20 Mark Tolerance nH Mark Tolerance C 0 25 G 2 D 0 5 J 5 S 0 3 K 10 A 0 2 L 15 M 20 Coil Reading Capacitor Reading Example 1 2 D J 10K B Example 6 W K 8 2 Example 1 2 C K 1M Resistor Reading Characteristic Z Carbon fuse B Non b...

Page 159: ... C017 C026 C1622 C1623 R1621 R1622 R1623 R1624 C1621 C1634 C1611 R1614 R1603 R1602 R1601 C1602 C1603 R1613 R1612 R1611 C1613 C1612 L OUT R OUT LENS ZOOM FOCUS LENS SHIFT 1AA0HEA 0051 IC001A C1653 C1654 C1641 R1634 R1633 R1632 R1631 C1643 C1642 D1632 D1631 D1633 1 2 R005 C004 R003 C003 R002 R004 C006 C002 C005 C001 R001 R006 C007 C009 C014 R012 C011 R014 C013 C012 R028 D002 R016 D001 K16G R011 R013...

Page 160: ...16GJ 2 2KC R9023 X R9545 K90A_23 K90D_29 SLOT3 RB8 K90C_G3 GB5 25KZ 0 1GQFY C9096 BA5 1 16GJ4 7KC R9503 1 16GJ910C R9079 K90C_92 1 16GJ39C R9099 A R1 1 16GJ 2 2KC R9075 X R9156 SLOT1 R9054 K90D_G4 6 3EM 47D C9049 1 16GJ10KC R9138 R9028 K90C_63 25KZ0 1GQFY C9074 1 2 3 4 5 6 K90A_13 BLK K90C_123 1 2 3 1 16GJ18C R9127 RA7 K90C_96 1 16GJ100C R9032 1 16GJ75C R9113 K90C_158 RB7 K90E_123 AH Q9003 GA8 25K...

Page 161: ... 6 L26B 2770G 16PM 4 7DB 16PM 4 7DB 16EM 220D 6 3EM 330D 16EM 220D 1 16GJ 100KC 1 16GJ 100KC 1 16 GJ100C 1 16 GJ300C 1 16GJ 47KC 1 16GJ 47KC NT1 NT1 AH 1 16GJ 1KC 1SS355 1 16GJ 39KC 25KZ0 1 GQFY 25KZ0 1 GQFY 25KZ0 1 GQFY 1SS355 1 16GJ 3 3KC AH 1 16GJ 1KC 1 16GJ 1KC KZ0 022 GQFY 1 16GJ4 7MC AH 1 16GJ 10KC X 1 16GJ 47KC 25KZ0 1 GQFY 6 3EM47WM 25KZ0 1 GQFY 1 16GJ150KC KZ0 056 GQFY PM1DB 25KZ0 1 GQFY ...

Page 162: ...DOUT7 DOUT8 DOUT9 DOUT10 DOUT11 DOUT12 DOUT13 DOUT14 DOUT15 DOUT17 DOUT16 DOUT18 DOUT19 FPGA_35 FPGA_91 FPGA_33 FPGA_92 DOUT3 DOUT2 DOUT1 DOUT0 FPGA_142 FRO DEO VDO HDO FPGA_143 BBO0 BBO2 BBO1 BBO3 BBO7 BBO6 BBO5 BBO4 BBO9 BBO8 BAO2 BAO0 BAO3 BAO5 BAO7 BAO4 BAO6 BAO8 BAO9 BAO1 CLOK3 CLOK4 GBO9 OENB 67 68 69 150 151 152 153 154 155 70 156 71 157 72 158 73 159 74 75 76 77 78 79 160 161 162 163 164 1...

Page 163: ... X R9233 3 3V 1 8GZ000 L8203 1 16GZ0C R260 5VA 1 16GZ0C R8214 J30A00102 TP8207 1 16GF33C R9241 1 8GZ000 L8201 4VM470D C223 R1JA0R04G RB8212 25KZ0 1GQFZ C236 1 1 oOE1 2 1Y1 3 1Y2 4 GND 5 1Y3 6 1Y4 7 VCC 8 1Y5 9 1Y6 10 1Y7 11 GND 12 1Y8 13 1Y9 14 1Y10 15 2Y1 16 2Y2 17 2Y3 18 GND 19 2Y4 20 2Y5 21 2Y6 22 VCC 23 2Y7 24 2Y8 25 GND 26 2Y9 27 2Y10 28 2 oOE1 29 2 oOE2 30 2A10 31 2A9 32 GND 33 2A8 34 2A7 35...

Page 164: ...206 X R3407 X R5227 1 16GJ100C R3461 1 8GZ000 R3480 1 16GJ100C R3455 1 16 GJ1KC R3414 X R3421 X R5291 X R5255 X R5204 1 16GJ100C R3462 X R3479 1 16 GZ0C R3444 1 16GZ0C R5223 X R5248 X R5282 X R3419 X R5283 X R3403 1 16GZ0C R5224 1 16GJ100C R3467 1 8GZ000 R3496 1 16 GJ1KC R5237 1 16GJ 100KC R3497 1 16G J1KC R5273 1 16GJ100C R3465 X R5242 X R5233 X R3432 X R3430 1 16GZ0C R3447 X R3424 X R5221 1 8GZ0...

Page 165: ..._BB 2 FP1_FP2_BA 10 FP1_FP2_BA 9 FP1_FP2_BA 7 FP1_FP2_BA 11 FP1_FP2_BA 5 FP1_FP2_BA 8 FP1_FP2_BA 2 FP1_FP2_BA 3 FP1_FP2_BA 4 FP1_FP2_GB 10 FP1_FP2_BA 6 FP1_FP2_BA 0 FP1_FP2_GB 11 FP1_FP2_GB 5 FP1_FP2_BA 1 FP1_FP2_GB 8 FP1_FP2_GB 0 FP1_FP2_GB 4 FP1_FP2_GB 9 FP1_FP2_GB 1 FP1_FP2_GB 7 FP1_FP2_GB 6 FP1_FP2_GA 5 FP1_FP2_GA 10 FP1_FP2_GB 3 FP1_FP2_GA 6 FP1_FP2_GB 2 FP1_FP2_GA 7 FP1_FP2_GA 2 FP1_FP2_GA 1...

Page 166: ...Z0 1GQF C336 X RB303 V10B5230G X1301 KZ0 01GQF C1312 25KZ0 1GQF C344 25KZ0 1GQF C1348 X C1308 25KZ0 1GQF C327 J10EG050G K1303 1 5 V10B5100G X1302 4EM470D C313 KZ0 01GQF C323 25KZ0 1GQF C315 25KZ0 1GQF C341 25KZ0 1GQF C1304 25KZ0 1GQF C1345 25KZ0 1GQF C337 25KZ0 1GQF C1344 1 2 3 4 5 6 7 8 25KZ0 1GQF C1311 KZ0 01GQF C328 HS_PWO FPGA1_DE_PW X IC1301 1 2 3 1 2 3 4 5 J30A00102 TE1381 X TPSINTR X TPDENR...

Page 167: ...E9 882 AD9 883 AC9 884 AB9 885 AA9 886 Y9 887 W9 888 V9 889 U9 890 T9 891 R9 892 P9 893 N9 894 M9 895 L9 896 K9 897 K10 898 K11 899 K12 900 K13 901 K14 902 K15 903 K16 904 K17 905 K18 906 K19 907 K20 908 K21 909 K22 910 K23 911 K24 912 K25 913 L25 914 M25 915 N25 916 P25 917 R25 918 T25 919 U25 920 V25 921 W25 922 Y25 923 AA25 924 AB25 925 AC25 926 AD25 927 AE25 928 AE24 929 AE23 930 AE22 931 AE21...

Page 168: ...46 45 44 DM_ADA 0 DM_ADA 1 DM_ADA 2 DM_ADA 3 DM_ADA 4 DM_ADA 5 DM_ADA 6 DM_ADA 7 DM_ADA 8 DM_ADA 9 DM_ADA 10 DM_ADA 11 DM_ADA 12 DM_DTA 0 DM_DTA 1 DM_DTA 2 DM_DTA 3 DM_DTA 4 DM_DTA 5 DM_DTA 6 DM_DTA 7 DM_DTA 8 DM_DTA 15 DM_DTA 14 DM_DTA 13 DM_DTA 12 DM_DTA 10 DM_DTA 9 DM_DTA 16 DM_DTA 23 DM_DTA 22 DM_DTA 21 DM_DTA 20 DM_DTA 19 DM_DTA 18 DM_DTA 17 DM_DTA 24 DM_DTA 25 DM_DTA 26 DM_DTA 27 DM_DTA 28 D...

Page 169: ...428 1 16GZ0C R3505 1 16GJ10KC R1508 15 5VL 1 16GJ10C R3542 1 16GJ22KC R1568 25KZ0 1GQFZ C2584 X R3535 KK0 01GQ C411 K401 13 R1JA 1014G RB414 3 3V 25KZ0 1GQFZ C2521 R1JA3304G RB406 KZ0 01GQFZ C1572 K1503 3 K1501 4 25KZ0 1GQFZ C1588 KZ0 01GQFZ C3511 K1502 18 K1503 35 AH Q1501 L2PD3R3MG L501 15 5V KZ0 01GQFZ C1512 CJ22CGQ C2529 L2PD3R3MG L1501 CJ22CGQ C1501 3 3V 1 2 3 4 5 6 7 8 6 3EM47WM C502 CJ100CG...

Page 170: ...Z0C R4741 1 8GZ000 R5835 K8C 2 S5V K8E 7 1 16GZ0C R9836 1 16GJ4 7KC R879 1 16GJ6 8KC R1878 25KZ0 1GQFZ C5831 25KZ0 1GQFZ C4859 X R873 1 16GJ100C R5036 K8Y 1 4 1 16GJ1KC R5041 25KZ0 1GQFZ C4843 5001 18 1 16GJ10KC R1885 1 16GJ10C R4827 FAN12V 1 16GJ1MC R9822 X R4803 1 16GJ10KC R806 K8E 69 25KZ0 1GQFZ C828 1 16GZ0C R4728 1 16GZ0C R1841 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 16GZ0C R1838...

Page 171: ...US SW IC8195 EEPROM FOR HDCP SCL SDA SCL SDA IC8021 SYNC SEP BA7078 IC8041 AFC LA7217 IC8051 SW QS3125 TP80H TP80B TP80G TP80R TP80V R G B IC8141 RS232C DRIVER AUDIO INPUT CONTROL PORT R G DATA DDC B H V Audio L Audio R R G B 3 2 2 9 7 3 6 4 5 13 H V CS CLK H V DE A_HS A_VS L R 11 9 4 MOUSE SW RC 8 G_SYNC 5 SCART_SW DDC_CLK DATA K80H DVI BOARD IC2071 SW AD8183 IC2001 BUFFER AD8075 IC2081 I O EXPAN...

Page 172: ...C2557 C2556 C2555 C2554 C2553 D D E E B_side RB4814 R5871 R5870 R5848 R5847 R5846 R5808 R5806 R5805 R5804 R4860 R4810 R4800 R1889 R1888 R1887 R1886 Q4862 D4834 D4816 D4815 D4814 D4813 D4812 D4811 D4809 D4808 C4891 C4889 R5066 R5065 R5063 R1817 R1816 R1815 R1814 R1813 R1812 R1811 R1809 R1808 R1807 R1806 R1805 R1804 R1803 R1802 R1801 Q1805 Q1803 RB4813 RB4812 RB4811 RB4809 R9816 R9815 R9813 R1896 R1...

Page 173: ... R1335 R1334 R1329 R1328 R1327 R1326 44 43 C333 C332 C315 C1325 R1338 R1339 R315 R343 RB306 RB4244 RB4243 RB4242 RB4241 RB311 R4222 R4211 R326 R323 R322 R1392 R1337 C4201 C339 C337 C336 C329 C328 C327 C326 C325 C321 C319 C314 C1348 C1347 C1326 C1313 C1312 C1311 RB6253 RB6251 RB6248 RB6246 RB6244 RB6242 RB6239 RB6237 RB6235 RB6233 RB6231 RB6228 RB6225 R397 R396 R395 R1355 R1354 R1353 R1346 R1345 R1...

Page 174: ...1052 R3084 TP2071 TP2072 TP2073 R1042 R3028 R1043 SC1003 C1022 R2071 C1007 R1054 R1051 IC1052 A 6 1 K10A C1023 R2001 R2002 R2003 C2044 R2004 C2001 C2003 C2002 R2007 C2005 R1046 C2008 R2005 R2006 R2008 R2009 R2011 R2012 R2013 L2001 L2002 L2003 1 16 8 9 IC2001 R2014 SC1002 SC1001 Q1062 C1005 L2072 R1047 R1044 R1045 TE2001 TE1001 R3081 R2099 R2098 R2097 R2083 R2082 R2081 IC3081 C3081 C2087 C2084 C208...

Page 175: ...2 C6801 K68A D6804 D6802 D6801 D6803 CONTROL side A LAMP NET side A BALLAST_1 FANNET_3 K26S PFC1_2 BALLAST_2 MAIN K8B CURRENT SENSOR A903 R C_2 side A REAR LED side A FRONT LED side A PWB LANP NET1 M4MA 1AA4B10C3570F 2 1 K96W 1AA4B10C3570H REAR LED D6881 D6883 D6884 D6891 D6892 D6893 D6894 D6882 1AA4B10C3570C FRONT LED D6851 D6852 D6853 D6854 REAR R C 1AA4B10C3570E A6846 1AA4B10C3570B PWB CONTROL ...

Page 176: ...A FANNET_1 side A INTERLOCK SW SW902 PFC3_4 CN1B PFC1_2 CN1A FN915 FN902 FN901 FN907 SW1904 SW1903 SW1905 SW1906 FN908 FN906 MAIN K8U FN911 FN912 FN910 FN909 FRONT LED K68B SENSOR K58A LENS SHIFT HORIZONTALSENSOR SW MAIN K8N FN903 FN904 FN905 5 1 1 1 1 K26E K26J K26G K26F K26H PWB PBS FANNET MT8A B10C3090C_B TP2661 D2664 D2663 D2662 R2664 R2663 R2662 D2661 R2661 C2662 C2661 2 1 1 1AA4B10C3570J PWB...

Page 177: ... K A A A K K K A K A C B E C B E C B E 1 2 3 4 5 6 Index 1 2 N Index Index 1 2 N 2 1 3 IN OUT GND 2 1 4 2 1 3 Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N 2 1 3 1 2 3 2 1 3 RESET GND Vdd 5 3 D G S D G S K Cathode A Anode C Collector B Base E Emitter D Drain G Gate S Source Diode Transistor FET IC E1 C2 E2 C1 B2 B1 Index Diode Transistor FET IC FET ...

Page 178: ...Diagrams Drawings M4MA ...

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