Sanyo PLC-XL50A Service Manual Download Page 122

Page: 122 / 126

1AA4B10C6620A

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1st Reflow

ADJ

ONLY

K30A

K30B

SCREW1

SCREW2

K20C

K40C

Q9602

Q3582

R7874

L2551

D3611

R7876

R7877

R3803

R3804

R7878

R7879

R405

C8841

R3611

C8842

R406

C8843

D3617

R407

R3614

R3615

C2891

R409

C2892

R3616

R7881

R7882

L2561

R411

R1101

D3621

R412

D3622

R413

D3623

R414

D3624

Q3644

R3621

D3626

R3622

D3628

R3624

L4891

D3629

X1801

L4892

C4012

R3626

C4013

TP_DHS

Q4011

R7891

Q4012

R7892

R421

D3631

R422

D3632

R423

R1307

TP_HRES

R424

R1308

TP8701

R1309

R425

R428

R429

C4021

100

IC561

C4022

R812

D2891

R1311

L5651

D2892

R2890

R2891

R431

R2892

R433

R434

R3641

R436

R437

R3644

SW841

R3646

TE5001

C405

C406

C407

R4014

C408

C409

C6942

R4016

R4017

R4018

C4811

L6801

L6802

C4812

L6803

C410

L6804

C411

K4501

C412

TVIDEO

C413

C414

C415

C417

C418

R4600

PB1

C801

C419

R4601

R4602

R4603

R4604

IC4021

IC4022

C9644

Q9641

C421

Q9642

R846

C422

L1802

C9646

Q9643

C423

C3693

C424

C425

C426

R4802

Q3692

C427

R4803

C428

Q3694

R465

C429

C5001

R851

R7301

C5002

R852

C5003

R7303

C5004

C431

R7306

C432

D4812

C5007

R7307

C433

D4813

C5008

R7308

C434

C435

R7309

C436

R6947

C437

R6948

C438

C2514

C439

IC6942

C5202

C5204

R7311

C5011

Q5201

C5012

R7312

Q5202

C5013

C5207

R7313

R7314

C440

C5014

C441

D9641

C5016

C442

R7316

C5017

R7317

C443

R480

R7318

C444

C5018

R9640

R481

R7319

C5019

C445

R482

C446

C447

R483

R484

C448

T3VFL

R3690

R485

C5211

C449

R3691

C5212

R486

R487

C5213

R488

C5214

R3694

R7321

C5021

R489

C5022

C5216

R7322

C5217

C5023

R7323

C5024

C450

K6L

R3698

C5219

C451

K6M

D5001

K6N

TCB

C452

D5002

C453

K6P

C454

R490

K6Q

C2531

R5001

C455

R491

L3581

C2532

R5002

C456

R492

K6R

C2533

C457

R5003

TSOG

R493

C2534

C458

R494

R4834

C2535

TE3501

C5221

C459

R495

C841

R9656

C2536

C5222

R496

C842

C2537

R497

C843

C2538

C5224

C844

R498

C2539

R499

IC5001

C460

C461

TCR

R5202

C462

C463

C5613

C464

R5204

C5038

C2541

C465

C2542

C466

C2543

R5207

C467

K8D

C2544

C468

C851

R5209

IC5201

C9882

K8F

K8H

L301

K35B

L302

L303

K8K

L304

RB501

L305

C472

TP35B

RB502

R5212

L306

C5622

C473

K35G

RB503

R5213

L307

C474

L308

R5215

K8S

TP35G

K8T

R5601

C8700

C5244

C8701

R2531

L311

K35R

C8702

R2532

L312

R2533

L313

C8704

L314

Q8701

R5221

TP35R

C8706

Q8702

R5222

TPSHCLKB

C3500

IC2531

C3501

R5031

R4861

R4862

C3502

R5226

TPSHCLKG

R4863

C3504

R5228

TPG01

TE3531

R5611

TPG02

R5612

TPG03

TPG04

C3508

C4891

TPG05

C3509

TPG06

TPG07

C5641

R5232

R5233

R9883

C5643

R5234

R9884

R5236

C5646

C2574

C5648

IC801

TP_ICE

L521

IC9882

R2551

R5049

IC5041

D8701

C5652

D8703

D8704

R8701

R5051

Q5651

R8702

R5052

R8703

R5053

R8704

L531

R8706

R8707

R8708

R3501

R8709

IC8701

R3502

IC8702

IC8703

IC8704

IC431

IC432

IC8706

IC433

IC8708

R8711

C3531

R3509

R8712

C3532

R8713

R8714

R300

SWRST

TE3561

R8715

D841

R5641

R8716

L5332

R302

R8717

R303

R5643

R8718

R304

R5644

IC4891

C3539

R8719

IC8712

R306

R307

TP_DVS

R5647

Q5284

R308

IC5641

R309

Q5286

IC5642

Q5287

R8721

R501

D5651

R8722

R502

R8723

R503

R8724

R504

C1410

L551

R311

C1411

C1412

R8726

R1002

R312

C1413

R313

R314

R5654

R316

C6812

C6813

C6814

RB561

Q8751

R319

RB562

Q8752

C6816

RB563

Q8753

Q8754

C1804

Q8756

R8732

C1806

C5687

Q5683

Q8757

R8733

C1807

Q5684

Q8758

L561

Q8759

R321

IC841

TE402

R1012

R322

R323

R324

R325

R3532

R326

R327

R328

C1811

R329

R1401

C1812

R1402

C1813

C1814

R521

C4501

R522

C1816

R523

C1817

R6803

R524

C1818

R5289

C1819

R8746

R526

R1022

R8747

R527

R8748

R8749

R337

R338

R1411

C1821

R339

D8751

C1822

R1412

R1413

C1823

R1414

C1824

Q1051

C301

D1801

L3621

R1416

C302

R8752

L3622

C303

R6813

L3623

R8754

R340

C304

L3624

L581

R341

C7201

C1829

IC1411

R8755

R8756

C7202

R342

C306

L3626

R8757

C307

C7203

R343

L3627

L3628

R8758

C308

R344

C7204

L3629

R8759

C309

C7206

R346

C7207

R347

R348

C7208

R5689

C501

C7209

R349

C1831

Q6841

C502

100

IC1802

C1832

Q6842

C503

C2003

Q6843

R8760

C504

Q6844

L3631

Q1061

R8761

C505

C311

Q2001

L3632

R8762

C506

C312

L3633

R8763

C507

C313

R6823

R5690

L3634

R8764

C508

C314

C509

R351

C7211

Q3581

L3636

C316

C7212

R352

L3637

R1813

R353

C317

C7213

L3638

C318

R354

R1814

C7214

C319

L8841

R355

R4501

R5696

R3562

C7216

L8842

R356

K401B

R1817

C7217

R357

L8843

R5698

C510

C7218

R1818

L2891

C511

C7219

D6831

L2892

C512

D6832

C513

C2013

D6833

C514

Q1071

R8771

R551

C515

Q2011

C321

R8772

C516

C322

R8773

C517

C323

C518

C324

TSCART

C519

C7221

R361

R8776

R556

R1052

C326

R362

C7222

R1053

R8777

C327

C7223

R4510

R1054

R8778

C7224

C328

R364

R8779

C329

R1826

C7226

R366

C7227

C7803

C7228

R368

R369

R1829

R7201

C7229

D6841

Q7801

R7202

D6842

C7806

C2023

R7203

R4517

D6843

C524

R7204

R4518

D6844

R561

K7301

Q2021

K801

C331

R4519

R6841

D6846

R8782

R562

R7206

C332

C333

R7207

R563

R6843

C4544

R8784

R7208

R2000

C334

R564

C528

R6844

R370

C529

R1831

R7209

C335

R1062

C336

R1063

R8787

C337

R1833

R373

R1064

C338

R1834

R8788

R6848

C339

R8789

R6849

R3581

R3582

R1837

R3583

R378

R3584

C1861

R7211

R4525

C1862

R7212

C1863

C4551

Q1861

R571

C341

R8791

R572

C342

R6852

R573

C343

R6853

C344

C5301

R1072

R382

C346

C5302

R6856

R1073

C347

C5303

R6857

R1074

C5304

C348

R6858

C349

Q5301

R6859

Q4556

Q5302

R1846

TP_VRES

R1847

C5307

Q5303

C540

R1848

R389

R1849

C1871

R7221

R581

R6861

R582

C352

R7226

R7802

R583

C353

R584

C354

C355

R391

C5311

R586

R392

C356

R587

R393

C357

R394

C358

R395

R7809

R396

L4811

C5701

R7232

L4812

R7233

TS_C

L4813

C5703

TP_DIRX

C554

R7234

L4814

R7811

C556

C362

R7236

R7812

C557

C363

R7237

C558

C364

R1861

C559

C365

C7261

C5321

R1862

C5322

R2032

C7262

R1863

C367

R2033

C5323

C7263

R4551

C369

R4552

C7842

C5326

C5327

R4554

R4555

C561

R2039

C7845

C7846

C562

R7242

R5302

C563

R7243

TP_DCLK

R5303

C564

C370

R7244

R5304

C565

C566

C372

R7246

R7822

C567

R7823

C568

C374

R7824

C7270

Q4580

R5309

C569

C7271

R1871

R2041

IC5301

TS_Y

L2501

Q4581

R2042

C5332

C7272

IC5302

C376

R2043

C7273

C5333

C4588

C5334

C7274

R2044

IC5304

C4589

C379

Q5331

L402

Q5332

C5336

Q5333

L403

C5337

C570

Q5334

R5311

C571

C572

Q5336

C573

C574

C575

C381

C576

C382

IC302

C577

C383

IC303

R5317

C578

C384

C579

C5341

R5319

R5701

TPFANA

TPFANB

C386

R5702

TPFANC

C387

R5703

C4597

C4598

R5705

C7862

C7863

R5320

100

IC501

C581

R7261

IC5701

C7865

C582

R7262

C583

R7263

C584

R7264

R7841

C586

R7266

C587

C588

C589

IC7261

D5331

IC7841

D5332

C7873

C7874

Q7871

R7271

C3801

R5331

C7875

C7876

C3802

R5332

R7272

C3803

R7273

R5333

C3804

R7274

R5334

R7851

C3611

R7852

R5336

R7276

C3612

L5602

R7277

R5337

R7278

R5338

L2531

IC7271

Q3613

R4590

R5341

TEICE

R5342

R5343

IC4590

R5344

R7861

C3621

R5346

R7862

C3622

C3623

R5347

R7863

C3624

R5348

R7864

D3601

C3626

TP_FLAHS

IC7861

Q7891

TPSHCLKR

Q7892

R7871

R7872

R7873

C1403

A30C5

A2901

D2902

D2901

C2903

C2901

C2902

R2901

R2902

K29D

A30C5

A10

PCB_KM3AB

MAIN (SIDE : A)

LAMP BALLAST
“CN2”

SPEAKER

FN901

FN902

FN903

FN904

FN905

LAMP COVER SW
K690

TEMP
K48E

B-L

PANEL

G-LCD PANEL

R-L

PANEL

R/C
K29D

R/C (SIDE : A)

R/C (SIDE : B)

MAIN
"K8D"

KEY SW
"K6801A"

A2901

A30C5

Summary of Contents for PLC-XL50A

Page 1: ...PLC XL50A U S A Canada Europe U K Africa Asia Chassis No KM3 XL50A00 Match the Chassis No on the rating label of the projector with the Chassis No in the Service Manual If the Original Version Service Manual Chassis No does not match the projector s additional Service Literature is required You must refer to Notices to the Original Service Manual prior to servicing ...

Page 2: ...rojection Lens focus adjustment 39 Electrical Adjustments 41 Service Adjustment Menu Operation 41 Circuit Adjustments 42 Test Points and Locations 47 Service Adjustment Data Table 48 Chassis Block Diagram 64 Chassis over view 64 System control 65 Lamp control 66 Audio circuit 67 Power supply protection circuit 68 Eco Standby Sub CPU 69 Fan control circuit 70 IIC bus control circuit 71 Troubleshoot...

Page 3: ...re replacing the cabinet cover thoroughly inspect the inside of the cabinet to see that no stray parts or tools have been left inside Before returning any projector to the customer the service personnel must be sure it is completely safe to operate without danger of electric shock Service Personnel Warning Eye damage may result from directly viewing the light produced by the Lamp used in this equi...

Page 4: ...Projection Lens F 1 85 lens with f 4 83 mm with manual focus Distance Screen Projector 0 131 0 265 4 0 cm 8 1 cm Projection Lamp 230 W Interface Video Input Jack RCA Type x 1 S Video Input Jack Mini DIN 4 pin x 1 Audio Input Jacks RCA Type x 2 Component Input Jacks RCA Type x 3 Computer Input 1 Input Terminal Analog RGB Mini D sub 15 pin Terminal x 1 Computer Input 2 Monitor Output Terminal Analog...

Page 5: ...e main board Remove the cabinet top and main board Refer to Fig 2 Take the fuse off and replace the new one with the specified type This projector provides the following circuit protections to operate in safety If the abnormality occurs inside the projector it will automatically turn off by operating one of the following protection circuits Fuse Part No 323 025 1204 TYPE 8A 250V FUSE LITTLE FUSE I...

Page 6: ...ly When the inter nal temperature reaches near 100 C the thermal switch opens to stop the operation of the power supply circuit The thermal switch cannot be reset itself automatically even if the internal temperature becomes normal Reset the thermal switch following to the below procedure How to reset the thermal switch 1 Insert the sharp tool like a screwdriver into a hole on the cabi net from th...

Page 7: ...filter care and cleaning below Ventilation slots of the projector are blocked In such an event reposition the projector so that ventilation slots are not obstructed Check if projector is used at higher temperature place Normal operating temperature is 5 to 35 C or 41 to 95 F Warning temperature and power failure protection TheprojectorisshutdownandtheWARNINGTEMP indicator lights red When the proje...

Page 8: ...e noticed contact your authorized dealer or service station for proper cleaning Note When cleaning the air filter protect the infrared remote receiver with a soft cloth to avoid damaging it If the filter is heavily clogged and unable to clean replace it with a new one Consult your dealer for details Replacement Filter Part No 610 335 4057 Air filter Pull up the tab and remove Cleaning the Air Filt...

Page 9: ...lug the AC power cord before cleaning First remove the dust with a blower Then gently wipe the projection window surface Use a cleaning paper moistened with methyl alcohol methanol Avoid excessive use of cleaner Do not use abrasive cleaners solvents or other harsh chemical cleaners to avoid damaging the projection window Cleaning the Projection Window CAUTION This projector is equipped with a proj...

Page 10: ...sassemble and clean the optical unit Disassembly Cleaning Disassembly cleaning method should only be performed when the unit is considerable dirty and cannot be sufficient ly cleaned by air spraying alone Be sure to readjust the optical system after performing disassembly cleaning 1 Remove the cabinet top and main units following to Me chanical Disassemblies 2 Remove the optical base top following...

Page 11: ...tor can become very hot CAUTION Screw Turn off the projector and unplug the AC power cord Let the projector cool for at least 45 minutes Loosen the two 2 screws that secure the lamp Lift the lamp out of the projector by using the handle 1 3 Replace the lamp with a new one and secure the two 2 screws Make sure that the lamp is set properly Close the lamp cover and secure the screw 4 Remove the scre...

Page 12: ...h the LAMP REPLACE indicator lighted may increase the risk of lamp explosion A Lamp may explode as a result of vibration shock or degradation as a result of hours of use as it comes to the end of life Risk of explosion may differ according to the environment or conditions in which the projector and lamp are being used IF A LAMP EXPLODES THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE TAKEN If a lamp ex...

Page 13: ...d time in the Eco mode Tnormal used time in the Normal mode and Auto mode You can check the lamp used time following to the below procedure 1 Press and hold the ON STAND BY button on the projector or remote control unit for more than 20 seconds 2 The projector used time and lamp used time will be displayed on the screen briefly as follows Counter Projector 450 H Lamp Normal 200 H Eco 250 H Corresp...

Page 14: ...d Logo PIN code lock will be reset as the initial PIN code at the factory and the Key lock function is disabled Please refer to the owner s manual for further information of the security functions Function Description Key lock Locks operation of the top control or the remote control If the Key lock is enabled with top control lock the projec tor can no longer be started Initial setting Key lock fu...

Page 15: ... same position as the original other wise it may cause lose of performance and product safety The wiring method of the leads and ferrite cores should be returned exactly the same state as the original otherwise it may cause lose of performance and product safety Screws Expression Type Diameter x Length mm T type M Type Tapping screw Machine screw 1 Rear Leg removal 1 Remove the 4 screws A M4x12 an...

Page 16: ... Leg B B DEC Leg Stand Leg Cap Stand Leg Stand Leg Cap Stand Leg Stand Plate 2 Lamp Unit and Alarm Battery removal 1 Remove the screw A M3x8 and remove the Lamp cover 2 Loosen the 2 screws B and remove the Lamp uint 3 Remove the Air Filter upward Lamp Cover A B Lamp Unit Air Filter Mechanical disassemblies ...

Page 17: ... R C board R C pipe and remove the Decoration R C 3 Remove the Control board and Control Button 4 Remove the Spacer Decoration Inray LED and Shield top B Cabinet Top ass y A A A A A A A A A Cabinet Top ass y Shield Top R C Board R C pipe Dec R C Spacer Dec Inray LED Cabinet Top Mechanical disassemblies Control Board Control Button ...

Page 18: ... 18 4 Main Board ass y removal 1 Remove the 3 screws A M2 5x6 screw B T3x8 screw C M4x6 and remove the Main board ass y C Main board ass y A A A B C B Mechanical disassemblies Hook Press this part ...

Page 19: ...ain board ass y D 2 Remove the 2 screws D M2 5x6 3 Remove the 3 screws E T3x6 and AV panel 4 Remove the 4 nuts F and Holder AV D F E E E F F F AV Panel Holder AV Main board AV board Mechanical disassemblies ...

Page 20: ...e exhaust Fan ass y FN903 FN904 upward 2 Remove the 2 screws A T3x8 remove the stopper exhaust Fan and remove the FN903 FN904 Exhaust Fan ass y Exhaust Fan ass y A A Mounting exhaust duct FN903 FN904 Stopper exhaust fan Mechanical disassemblies ...

Page 21: ...w A M3x8 and remove the Lamp connector 2 Remove the screw B M2 5x6 and shield plate 3 Remove the 2 screws C T3x8 remove the screw D T3x8 and remove the Power Supply ass y Lamp connector A B C C D Power supply ass y Shield plate Mechanical disassemblies ...

Page 22: ... 22 Power supply ass y Insulation sheet A Insulation sheet B Power board T3x6 M2 5x6 T3x6 T3x6 Ballast unit Holder Power supply ass y disassemble Mechanical disassemblies T3x6 Spacer sheet A ...

Page 23: ... 23 7 Optical unit removal 1 Remove the 5 screws A T3x8 and remove the Optical unit A Optical unit A A A A Mechanical disassemblies ...

Page 24: ... and remove the Line filter board ass y 2 Remove the Shield plate A Line filter board ass y M3x6 Line filter board ass y Shield plate A A M3x6 Holder InsulatIion sheet AC A InsulatIion sheet AC B InsulatIion sheet AC C Line filter board Mechanical disassemblies ...

Page 25: ...crews A T3x8 remove the Spacer sheet remove the Holder SW and remove the Thermal Switch SW902 2 Remove the screw B T3x8 and remove the Lamp cover switch SW901 A Spacer sheet A B Holder SW Thermal SW SW902 Lamp cover SW SW901 Mechanical disassemblies ...

Page 26: ...ove the screw B T3x8 and remove the Duct ass y 2 Remove the screw C T3x8 and remove the Duct top 3 Remove the Fans FN901 FN902 FN905 and Temp board A A A A A A B C Duct ass y Duct ass y Duct top FN901 TEMP board Duct bottom FN902 FN905 Mechanical disassemblies ...

Page 27: ... 27 11 Speaker unit removal 1 Remove the 2 screws A T3x12 and remove the speaker unit A A M3x4 Speaker unit M3x4 Speaker Damper Damper Holder Spacer Mechanical disassemblies ...

Page 28: ... 28 Optical disassemblies 1 Projection lens removal 1 Remove the 4 screws M4x12 remove the shield plate and remove the projection lens Optical unit Projection lens Shield plate ...

Page 29: ...screws A M2 5x8 and remove the LCD panel prism unit 2 Remove the 2 screws B M2 5x4 remove the screw C M3x10 and remove the LCD panel prism ass y A A A A LCD panel prism unit B B C LCD panel prism ass y Damper Damper Mounting prism Optical disassemblies ...

Page 30: ...placing the LCD panel should be replaced whole of the LCD panels and prism ass y at once After replacing LCD Panel Prism ass y please check the following points Check that there is no color shading at the top bottom left or right of the screen If there is try to remove the shading following to the chapter Optical Adjustment Check the white balance If it needs the adjustment adjust the white balanc...

Page 31: ...he Integrator Lens ass y 2 Remove the 2 screws B M2 5x5 remove the Relay Lens ass y Integrator lens ass y A Integrator lens IN Flat surface Hooks Relay lens OUT Spring A B B Relay lens ass y Integrator lens ass y Relay lens ass y Optical disassemblies INTEGRATOE LENS Print marker this side Bottom side ...

Page 32: ...lm sheet Hooks Polarized grass IN 4 Polarized grass ass y removal 1 Remove the screw A M2 5x5 and remove the Polarized grass ass y R G B A Polarized grass ass y A A Polarized grass ass y Optical disassemblies ...

Page 33: ... 33 5 Optical base top removal 1 Remove the Optical base top B 2 Remove the 2 screws T3x8 and remove the Optical base top A Optical base top A Optical base top B Hook Optical disassemblies ...

Page 34: ... Name L03 INTEGRATOR LENS OUT L04 CONDENSER LENS OUT NC L05 CONDENSER LENS G L06 CONDENSER LENS B L07 CONDENSER LENS R L08 RELAY LENS IN L11 MIRROR B L12 MIRROR R L13 PRISM PBS L17 DICHROIC MIRROR B L18 DICHROIC MIRROR G Print marker this side Bottom side INTEGRATOE LENS Optical Parts Location and direction Print Marker this side Print Marker this side Print Marker this side ...

Page 35: ...adjustment G Contrast adjustment B Contrast adjustment Integrator lens adjustment Relay lens out adjustment Projection lens focus adjustment Electrical Adjustments Fan control adjustment Panel type check and setting Auto calibration adjustment PC Auto calibration adjustment Component Auto calibration adjustment Video Common center adjustment 50 white adjustment PC White balance adjustment PC 50 wh...

Page 36: ...s below remove the Cabinet Top following to the Mechanical Disassembly Adjustments require a 2 0mm hex wrench and a slot screwdriver When you adjust Integrator lens or Relay lens adjustment you need to disconnect FPC cables of LCD panels on the main board Optical adjustment requires a 2 0mm hex wrench and a slot screwdriver Note Do not disconnect connectors on the main board because the projector ...

Page 37: ...just the slot B to make color uni formity in white by using a slot screwdriver 2 If the shading appears on the top or bottom of the screen as shown in Fig 2 2 loosen 2 screws C and insert a slot screwdriver into the slot D and adjust color uniformity in white by turning a slot screwdriver up or down 4Tighten screws A and C to fix the Integrator lens unit Note The relay lens adjustment must be carr...

Page 38: ...t the adjustment base of relay lens assy to make color uniformity in white If the shading appears on the left or right of the screen as shown in Fig 3 loosen 1 screw A and adjust the slot B to make color uniformity in white by using a slot screwdriver 4Tighten the screw A to fix the relay lens unit Relay lens Out adjustment 38 Optical Adjustments ...

Page 39: ...ure by operating the focus lever Screen size 78 3 Input a cross pattern 4The position of the projector is matched so that the picture may be come a rectangle Do not become a trapezoid Projection lens focus adjustment Focus lever Focus ring hole 8 cm Good NG NG Projection lens Focus adjusted this area 39 Optical Adjustments ...

Page 40: ...s adjusted by using slot B Pre adjustment 3The screws A1 A2 are lightly tightened and temporary is fixed 4 Focus on the entire screen is adjusted 5Tighten the 4 screws A A1 A2 A3 A4 Caution Confirm focus after it tightens up the screws A2 A1 A3 A4 Slot B 1 5 2 3 4 40 Optical Adjustments ...

Page 41: ...lamp replacement counter is stored in the Memory IC Please note that the lamp replace counter will be reset when the memory IC is replaced Lamp replace counter cannot be set to the previous val ue Caution to memory IC replacement When memory IC is replaced with new one the CPU writes down the default data of the service adjustments to the re placed IC as the mentioned on the service adjustment ta ...

Page 42: ...eferto ServiceAdjustmentMenuOperation forenteringtheservicemode and adjusting the service data White 100 Black 100 Circuit Adjustments CAUTION The each circuit has been made by the fine adjustment at factory Do not attempt to adjust the following adjust ments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety 16 steps gray scale pattern WA...

Page 43: ...nel Data value 20 For R Type of LCD panel 3 Panel Type Setting Select group no 290 item no 1 and change data val ue from 10 to 0 or 20 depending on your LCD Panel type When the data value reaches 0 or 20 it returns to 10 quick ly The gamma characteristics changes according to your selection 2 Panel Type Check and Setting 1 Enter the service mode 2 Receive the 16 step grey scale computer signal wit...

Page 44: ...a value to adjust the pedestal level and black level to be the same level 5 Connect an oscilloscope to test point TP35R and chassis ground 6 Select item no 1 and change data value to adjust the pedestal level and black level to be the same level 7 Connect an oscilloscope to test point TP35B and chassis ground 8 Select item no 2 and change data value to adjust the pedestal level and black level to ...

Page 45: ... item no 1 and change data value to obtain the minimum flicker on the screen 6 Project only red light component to the screen 7 Select item no 0 and change data value to obtain the minimum flicker on the screen 8 Project only blue light component to the screen 9 Select item no 2 and change data value to obtain the minimum flicker on the screen 10 Select group no 100 item no 92 and change data valu...

Page 46: ... must use the service tool Adjust the gamma correction by using the proper computer and PROJECTOR SERVICE TOOL software supplied sepa rately 12 Gamma Correction adjustment Video 13 Read Write of LCD panel gamma data when Main Board replacing The gamma adjustment data of each LCD panel has been adjusted preciously to much each LCD panel characteristics at factory When you replace the Main Board you...

Page 47: ... ONLY IC561 K6L K6M K6N K6P K6Q K6R IC5001 K8D IC5201 K8F K8H K35B K8K TP35B TP_DHS TP_VHS K35G K8S TP35G K8T K35R TP35R IC801 IC1802 K401A K401B K7301 K801 IC5301 TPFANA TPFANB TPFANC IC501 MAIN BOARD Test Points and Locations ...

Page 48: ... 0 63 120 PreCoast PC Video 480i 7 0 63 121 PostCoast PC Video 480i 13 0 63 122 PreCoast PC Video 575i 7 0 63 123 PostCoast PC Video 575i 13 0 63 124 PreCoast PC Video 480p 7 0 63 125 PostCoast PC Video 480p 13 0 63 126 PreCoast PC Video 575p 7 0 63 127 PostCoast PC Video 575p 13 0 63 128 PreCoast PC Video 720p 60Hz 7 0 63 129 PostCoast PC Video 720p 60Hz 13 0 63 130 PreCoast PC Video 720p 50Hz 7 ...

Page 49: ... To Ban Pass Gain 1 0 0 3 11 C2DBDIAGONALGAIN Comb 2D Band Pass Diagonal Gain 1 3 0 3 12 C2DNBCWBCLGAIN Comb 2D Narrow Band Comb Wide Band Comb 1 1 0 3 13 RLUMASETUP Enable 7 5IRE Setup Enable 0 0 1 Effective only NTSC Signal Group 40 General 0 IP Mode Sets for IP Off 1 0 1 0 IP Block not used 1 IP OFF used with IP Block 1 3 2 PullDown Mode 1 1 3 bit0 Global Motion bit1 Video Motion 2 Detect Film ...

Page 50: ...T23 4 1 5 1 Video Motion Sensitivity Film Detection Sensitivity VOFSTVT 4 1 5 2 Video Motion Threshold Low VOFTHRDA 120 0 32767 3 Video Motion Threshold High VOFTHRDB 180 0 32767 4 Global Motion Threshold GMDTHRD 124 0 1023 Read only 5 23Film Mode Threshold FILMTHRD23 100 0 32767 6 Global Motion Window Start X GMDSTARX 10 0 2047 Range of detective for Film mode 7 Global Motion Window Stop X GMDSTO...

Page 51: ...0 0 4095 13 B ReferH 4095 4095 0 4095 14 B ReferL 1200 1200 0 4095 15 DXOutR 212 0 1023 16 DXOutG 212 0 1023 17 DXOutB 212 0 1023 18 H_Change_Pos 24 0 256 19 SH_Base 1092 0 4095 20 NRG_Pos 39 0 128 21 NRG_Width 39 0 255 22 OSD_Pos 2 0 3 23 OSD_Ptn 0 0 7 24 GammaCtrl 3 0 3 25 REF_GatePos 1 0 1023 26 REF_GateDur 144 0 1023 27 R BasePos 6 0 15 28 G BasePos 6 0 15 29 B BasePos 6 0 15 30 RGB Adjust 0 0...

Page 52: ...t 0 0 2047 MIN MAX Cyclic Operation 95 FrontCTalkR Start 126 0 255 96 FrontCTalkR End 129 0 255 97 FrontCTalkG Cent 0 0 2047 MIN MAX Cyclic Operation 98 FrontCTalkG Start 126 0 255 99 FrontCTalkG End 129 0 255 100 FrontCTalkB Cent 0 0 2047 MIN MAX Cyclic Operation 101 FrontCTalkB Start 126 0 255 102 FrontCTalkB End 129 0 255 103 R DCOffset NGain 0 0 1023 MIN MAX Cyclic Operation 104 R DCOffset N1 ...

Page 53: ...G DCOffset P1 2036 0 2047 MIN MAX Cyclic Operation 157 G DCOffset P2 0 0 2047 MIN MAX Cyclic Operation 158 G DCOffset P3 0 0 2047 MIN MAX Cyclic Operation 159 G DCOffset P4 0 0 2047 MIN MAX Cyclic Operation 160 G DCOffset P5 0 0 2047 MIN MAX Cyclic Operation 161 G DCOffset P6 0 0 2047 MIN MAX Cyclic Operation 162 G DCOffset P7 0 0 2047 MIN MAX Cyclic Operation 163 G DCOffset P8 0 0 2047 MIN MAX Cy...

Page 54: ...47 215 PRE_COLSHD_SEL 0 0 255 216 HSYNC_FOLLOW 1 0 1 217 DELAY_HSYNC 30 0 2047 218 DELAY_VSYNC 16 0 255 219 VSYNC_FOLLOW 0 0 1 220 BLANK_RCENTER 0 0 2047 MIN MAX Cyclic Operation 221 BLANK_RSTART 128 0 255 222 BLANK_REND 128 0 255 223 BLANK_GCENTER 0 0 2047 MIN MAX Cyclic Operation 224 BLANK_GSTART 128 0 255 225 BLANK_GEND 128 0 255 226 BLANK_BCENTER 0 0 2047 MIN MAX Cyclic Operation 227 BLANK_BST...

Page 55: ...e 70 RC Mode Setting RC Mode 0 0 1 0 Normal RC Mode 1 Promethean RC Mpde 71 Force Model Option Model Option Force Setting 0 0 2 0 Normal 1 Force for XE50 2 Force for XL50 80 Panel life test mode Setting panel life test mode 1 0 1 0 Life test mode 1 Normal Group 201 Option signal 0 FrameLock Option 1 0 1 0 FrameLockOFF at PC signal 1 FrameLockON at PC signal and 47Hz Vfreq Panel frequency of input ...

Page 56: ...DIMMER_CTRL_LEVEL9 Luminance Level 9 Data for Dimmer Dim Level 9 at the less than the Value 63 0 255 9 DIMMER_CTRL_LEVEL10 Luminance Level 10 Data for Dimmer Dim Level 10 at the less than the Value 70 0 255 10 DIMMER_CTRL_LEVEL11 Luminance Level 11 Data for Dimmer Dim Level 11 at the less than the Value 77 0 255 11 DIMMER_CTRL_LEVEL12 Luminance Level 12 Data for Dimmer Dim Level 12 at the less tha...

Page 57: ...rror at Normal Clogging Det 100 100 100 100 100 100 100 100 0 100 Normal Celling Down Up HiLand Normal Celling Down Up 9 Temp C A Warning Normal Temp C A to judge the Temp Error at Normal Clogging Det 100 100 100 100 100 100 100 100 0 100 Normal Celling Down Up HiLand Normal Celling Down Up 10 Temp A Warning Eco Temp A to judge the Temp Error at Eco Room 42 32 42 32 42 32 42 32 30 100 Normal Celli...

Page 58: ... Celling Down Up 22 Eco Fan1 Min Fan voltage value at Eco unit 0 1V 60 100 60 100 60 100 60 100 0 255 Normal Celling Down Up HiLand Normal Celling Down Up 23 Eco Fan1 Max 85 100 85 100 85 100 85 100 0 255 Normal Celling Down Up HiLand Normal Celling Down Up 24 Eco Fan2 Min 70 110 70 110 70 110 70 110 0 255 Normal Celling Down Up HiLand Normal Celling Down Up 25 Eco Fan2 Max 110 110 110 110 110 110...

Page 59: ... 0 1000 3 GAIN AREA V START White Level Acquiring Area V Start Position 500 0 1000 4 Image AREA H WIDTH Black White Level Acquiring Area 13 0 4095 5 Image AREA V HIGHT Black White Level Acquiring Area Height 9 0 4095 6 OFFSET target Target Value of Black Level Adj 3 0 127 7 OFFSET torelance Torelance of Black Level Adj 1 1 127 8 GAIN target Target Value of White Level Adj 238 0 255 9 GAIN torelanc...

Page 60: ... 1 Disable 1 Frequency Step Frequency Steps of TotalDot 1 0 3 2 Frequency Threshold Total Dot Freqency Threshold 5 0 10 0 10 Not matched 3 Fine Phase Do Phase Adj after Total Dot Adj 1 0 1 0 Executes Fine Phase 1 Not Execute 4 BLKDET Black Level Detection Area 1 0 7 5 PHASEMSK Phase Detection Filter 0 0 3 0 Effective All Bit 1 Disable Lower 1 bit 2 Disable Lower 2 bit 3 Disable Lower 3 bit Group 2...

Page 61: ...3 YCbCr 575P 0 Total Dots Read only 864 0 4095 Read only 1 Disp Dots 680 0 4095 2 H Back Porch 143 0 4095 3 V Back Porch 55 0 4095 4 Disp Line 550 0 4095 Group 524 YCbCr 720P 60 0 Total Dots Read only 1650 0 4095 Read only 1 Disp Dots 1248 0 4095 2 H Back Porch 312 0 4095 3 V Back Porch 34 0 4095 4 Disp Line 700 0 4095 Group 525 YCbCr 720P 50 0 Total Dots Read only 1980 0 4095 Read only 1 Disp Dot...

Page 62: ...h 174 0 4095 3 V Back Porch 62 0 4095 4 Disp Line 540 0 4095 Group 544 RGB Video 720P 60 0 Total Dots 1650 0 4095 1 Disp Dots 1248 0 4095 2 H Back Porch 312 0 4095 3 V Back Porch 34 0 4095 4 Disp Line 702 0 4095 Group 545 RGB Video 720P 50 0 Total Dots 1980 0 4095 1 Disp Dots 1246 0 4095 2 H Back Porch 314 0 4095 3 V Back Porch 34 0 4095 4 Disp Line 702 0 4095 Group 546 RGB Video 1080i 60 0 Total ...

Page 63: ...4 0 4095 3 V Back Porch 46 0 4095 4 Disp Line 1070 0 4095 Group 560 HDCP 480P 7 Over Scan Over Scan Rate 0 25 5 at 0 1 steps 0 255 8 VSBEG 0 15 Group 561 HDCP 575P 7 Over Scan Over Scan Rate 0 25 5 at 0 1 steps 0 255 8 VSBEG 0 15 Group 562 HDCP 720P 60 7 Over Scan Over Scan Rate 0 25 5 at 0 1 steps 8 VSBEG 0 15 Group 563 HDCP 720P 50 7 Over Scan Over Scan Rate 0 25 5 at 0 1 steps 0 255 8 VSBEG 0 1...

Page 64: ... RGB DHS DVS DCLK 34 32 28 B 0 7 G 0 7 R 0 7 PW_DB 0 9 PW_DG 0 9 PW_DR 0 9 DB 0 9 PW_DG 0 9 PW_DR 0 9 A 1 23 22 20 11 13 26 288 206 204 82 260 258 78 172 256 262 264 18 17 16 28 29 135 331 161 21 10 14 17 10 4 10 1 10 12 PC1 PC2_SW 265 214 273 124 368 R C RC_MCU MCU_EX_UART EX_MCU_UART PW_EX_UART EX_PW_UART EX_CPU_UART CPU_EX_UART IRRCVR0 MCU_STAT POWER_SW_MCU 1 5 11 15 17 3 7 13 16 18 2 5 4 27 1 ...

Page 65: ...AST_AC BALAST_AC FAN_ERR LAMPREP_LED ON_3 3V ON_15 5V 346 413 269 345 344 CABLE_SW WARNING_LED ON_5VA 182 COMP_SW 187 184 DDC_SW2 1 DDC_SW1 101 110 P_FAIL P_FAIL FAN_SW1 FAN_SW1 LAMPDC_ON DC_ON READY_LED 215 P Fail L 285 89 92 91 CHO_TXD CHO_RXD CHO_TXD CHO_RXD MUTE 295 26 201 IRRCVR0 SCL0_5V SDA0_5V SCL0 SDA0 IRRCVR0 214 212 293 IC301 SCALER PW190 Q6844 Q6843 D6832 D6831 D6833 Q5036 OUT_DET Mute ...

Page 66: ... LAMP COVER SW CHO_RXD LAMP_DET BALAST_AC LAMPDC_ON CHO_TXD IC9882 INVERTER 13 10 295 26 89 413 11 5 4 1 1 3 K8R K6R K8H K8S 1 2 POWER ON H POWER ON H POWER_SW_MCU L MCU H PW190 MAIN POWER LAMP COVER SW Power Control IC4891 IC4501 SUB CPU 12 Lamp control 66 Chassis Block Diagrams ...

Page 67: ...27 10 21 13 14 5 7 17 14 1 30 AUDIO OUT L R 9 22 3 5 2 6 Q5031 K50A K10A Q5032 Q5061 Q5063 Q5041 Q5042 Q5062 Q5064 IC5041 AUDIO OUT TDA7056 1 3 K8F IC301 SCALER SCL0_5V OUT_DET SDA0_5V SCL0_5V SDA0_5V 293 212 201 AUDIO MUTE MUTE Mute On H 21 22 17 18 23 24 25 Audio circuit 67 Chassis Block Diagrams ...

Page 68: ... NAND ES6V ES16V ES 5V 1 2 5 6 9 IC8811 TEMP SENSOR3 MCO9801T LAMP PANEL OUTSIDE IC8821 TEMP SENSOR2 MCO9801T IC4831 TEMP SENSOR1 MCO9801T 26 2 13 295 P_FAIL P Fail L 215 345 344 ON_5VA 110 DC_ON LAMPDC_ON 92 89 413 212 293 SCL0_5V SDA0_5V IC9882 INVERTER SW901 12V 1 0V 16V IC5641 FAN_A D3621 D3621 D3617 D3611 11 IC7271 IC1411 S2 5V_PW IC1361 S3 3V_PW IC1351 S1 8V_PW IC5681 Q1371 IC1401 IC1371 S16...

Page 69: ... POWER MAIN K8R POWER BOARD KEY SW BOARD K8K IC3801 LED K6R K8R S6V S16V S 5V ON_DC ES6V ES3 3V ES 5V S 5V ES16V ES 5V 5 9 6 2 1 Q683 Q3611 IC4595 IC4581 Q3641 Q3642 Q3695 Q3694 Q3692 16V S16V S6V POWER_SW_MCU POWER_SW_MCU POWER_SW_MCU IC301 Eco Standby Sub CPU 69 Chassis Block Diagrams TABLE FOR PROJECTOR STATE AND CONTROLSIGNAL CONTROL SIGNAL STANDBY POWER POWER_SW_MCU LAMP_DC_ON ES6V S16V S6V S...

Page 70: ...8811 TEMP SENSOR3 MCP9801T IC4831 TEMP SENSOR1 MCP9801T MAIN BOARD FAN_CON_B FAN_CON_A Power On H IC3531 D A M62334 IC4891 NAND 2 FAN_CON_C 3 1 2 4 1 6 7 215 285 212 293 SCL0 SDA0 SCL0_5V SDA0_5V IC1302 Power Error On P_Fail H SIGNAL MODE POWER ON STAND BY H L NORMAL ERROR H L FAN_SW1 P_FAIL P_FAIL Q3601 Power Error On P_Fail H FAN_ERR TPFANB K8S K8H K8T 413 3 1 4 4 BALAST_AC D3632 K6Q FN905 1 2 F...

Page 71: ...C SW Q6201 2 5 101 1 5 2 14 208 2 1 4 3 7 1 2 3 6 FAN CONTROL IC3501 DAC M62334 IC8811 TEMP SENSOR 3 MCP9801 K48E K8T TEMP MAIN 6 SCL SDA 211 294 5 IC1391 CONTROL MEMORY 2 1 IC8821 TEMP SENSOR 2 MCP9801 IC4831 TEMP SENSOR 1 LM76CH 4 3 IC6202 DDC SW 5 2 4 14 15 9 10 11 Q6211 9 11 DDC_SW2 IIC bus control circuit 71 Chassis Block Diagrams ...

Page 72: ... blinking Q Q The projector is ready to be turned on with the ON STANDBY button Q Q The projector is operating normally Q Q The projector is in the Power management mode Q Q The temperature inside the projector is abnormally high The projec tor cannot be turned on When the projector is cooled down enough and the temperature returns to normal the POWER indicator emits a red light and the projector ...

Page 73: ...ST_AC to the lamp ballast board via IC4891 and SW901 lamp cover switch to stop operation of the lamp circuit An abnormality occurs on the secondary power supply Check power supplies 16V S6V S 5V S16V P_FAIL signal becomes Low when the abnormality occurs on any of the power supply lines An abnormality occurs on the fan control circuit Check FN901 FN902 FN903 FN904 FN905 and peripheral circuit If an...

Page 74: ...h all of computer input sources Yes Yes Yes No No No Check following steps Check AV source selecting and decoding stage S Video source Check S video signal Y C S CHROMA signal is applied to pin 265 of IC301 Scaler and S Y signal is applied on pin 264 of IC301 S_SW signal S VIDEO L is input to pin 267 of IC301 Scaler Component video source Check component signal Y Cr Pr Cb Pb The component signals ...

Page 75: ...nection of the terminal K8F Yes No Check following steps Check IC5041 9V_AUDIO and peripheral circuit Check the Mute signal at pin 7 of IC5041 The Mute signal is output from pin 201 of IC 301 Scaler The OUT_DET signal is sent from Audio Out terminal Mute On H at pin 201 of IC301 L at pin7 of IC5041 Check if the audio signal is observed at pins 5 and 7 of IC5041 Yes No 75 Troubleshooting ...

Page 76: ...ock O 294 D21 SDA1 IIC Bus Control Data O 212 C22 SDA0 IIC Bus Control Data O 214 C24 IRRCVR0 Remote Control I 295 D22 CHO_TXS O 26 A26 CHO_RXD I 124 B25 PW_EX_UART O 368 E20 EX_PW_UART I 28 C26 KEY1 Key Control Input I 126 D25 KEY2 Key Control Input I 215 D24 P_FAIL Power Failure Signal Input Failure L I 30 E26 FAN_CON_B FAN Control_B O 127 E25 BATT alarm O 128 F25 FAN_CON_C FAN Control_C O 373 H...

Page 77: ..._EX LED Indicator O 290 L3 PW_LAMP_LED_EX LED Indicator O 94 H1 PW_FILTER_LED_EX LED Indicator O 92 K1 DC_ON_EX O 165 K2 LAMP_DET Lamp Detect i 187 H2 COMP_SW Component Detect O 419 G5 I O TC Alarm O 188 G2 I O CLK0 Alarm O 95 G1 INH Alarm O 96 F1 I O_RXD0 Alarm O 273 G3 MCU_STAT Eco Standby Mode I 189 F2 PW_MASTER_SDI Eco Standby Mode O 420 F5 PW_MASTER_SCK Eco Standby Mode O 97 E1 PW_MASTER_SD0 ...

Page 78: ... 78 IC Block Diagrams BA7078 Sync Separator IC5301 AN5870 Signal Switch IC5201 ...

Page 79: ... 79 FA5502 P F Control IC601 HIN202EIB RS 232C Driver IC3801 IC Block disgrams ...

Page 80: ... 80 L3E07110 LCD Driver Gamma Correction IC401 L3E06150 D A S H LCD Driver IC501 IC531 IC561 IC Block disgrams ...

Page 81: ... 81 L3E01060 Level Shift IC2501 IC2531 IC2561 M62334 DAC IC3501 IC Block disgrams ...

Page 82: ... 82 NJW1141 Audio Control IC5001 PW190 Scaler IC301 IC Block disgrams ...

Page 83: ...A SOLID Tantalum Oxide Solid Electrolytic AL SOLID Aluminium Solid Electrolytic ELECT Aluminum Foil Electrolytic NP ELECT Non polarised Electrolytic OS SOLID Aluminium Solid with Organic Semiconductive Electrolytic POS SOLID Polymerized Organic Semiconductive DL ELECT Double Layered Electrolytic PPS FILM Polyphenylene Sulfide Film MT PPS FILM Metalized Polyphenylene Sulfide Film MT PEN FILM Metali...

Page 84: ...ILTER BOARD A1001 MAIN BOARD A2001 AV BOARD A2901 R C BOARD A6801 KEY SW BOARD A901 BALLAST UNIT A4831 TEMP BOARD FN904 Exhaust FN903 Exhaust LP900 Lamp Ass y FN901 Intake FN902 Intake FN905 Intake SW902 Thermal Switch SP901 Speaker 84 Elecrical Parts Location A601 POWER BOARD ...

Page 85: ...163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q1875 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q2001 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 30...

Page 86: ...L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q4548 305 134 5928 TR 2SA1037AK T146 R 305 147 2218 TR 2SA1037AK S T146 305 173 9618 TR 2SA1235A1E 305 173 9717 TR 2SA1235A1F 405 220 3115 TR ISA1235AC1E 405 220 3016 TR ISA1235AC1F Q5031 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7...

Page 87: ...TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q5701 305 217 5019 TR RN1117 TE85L Q5702 305 217 5019 TR RN1117 TE85L Q6201 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q6211 305 014 4512 TR 2SC...

Page 88: ...FT IC6942 309 334 0137 IC TC7W125FU IC6961 309 439 8919 IC TC7WH125FU IC6962 309 439 8919 IC TC7WH125FU IC7201 410 631 4504 IC EP2C5F256C8N IC7261 409 699 6516 IC TA48S00AF IC7271 409 699 6615 IC BD7820FP IC7281 309 439 8919 IC TC7WH125FU IC7282 309 439 8919 IC TC7WH125FU IC7801 309 461 7822 IC PQ20WZ11 IC7821 309 461 7822 IC PQ20WZ11 IC7841 309 461 7822 IC PQ20WZ11 IC7861 309 461 7822 IC PQ20WZ11...

Page 89: ...426 CERAMIC 0 1U K 16V C1871 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C1875 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C1876 303 383 5215 CERAMIC 4 7U K 6 3V C2002 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C2003 303 376 6311 CERAMIC 0 47U K 10V C2012 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C2013 303 376 6311 CERA...

Page 90: ...38 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C333 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C334 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C335 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C336 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C337 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K ...

Page 91: ...AMIC 0 1U K 16V C3692 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C3694 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C3696 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C370 303 441 9810 CERAMIC 0 01U K 50V C371 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C372 303 441 9810 CERAMIC 0 01U K 50V C374 303 442 0519 CERAMIC 0 0...

Page 92: ...U K 16V 303 409 3426 CERAMIC 0 1U K 16V C445 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C446 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C447 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C448 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C449 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C450 303 438 02...

Page 93: ... 303 342 3313 CERAMIC 0 1U K 25V C509 303 342 3313 CERAMIC 0 1U K 25V C511 303 342 3313 CERAMIC 0 1U K 25V C512 303 276 1317 CERAMIC 1000P K 50V C513 303 342 3313 CERAMIC 0 1U K 25V C514 303 342 3313 CERAMIC 0 1U K 25V C515 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C516 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C517 303 438 0219 CERAMIC 0 1U K 16V 303 40...

Page 94: ...MIC 1U K 10V C5622 303 358 3215 CERAMIC 10U K 6 3V 303 368 7319 CERAMIC 10U K 6 3V C5623 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C563 303 342 3313 CERAMIC 0 1U K 25V C564 303 342 3313 CERAMIC 0 1U K 25V C5641 303 367 0410 CERAMIC 0 1U K 50V C5642 303 398 5415 ELECT 47U M 25V 303 387 7314 ELECT 47U M 25V C5643 303 342 3313 CERAMIC 0 1U K 25V C5644 303 438 0219 CERAMIC 0 1U K...

Page 95: ...ELECT 47U M 6 3V 303 184 8019 ELECT 47U M 6 3V C7266 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C7270 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C7271 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C7272 303 358 3215 CERAMIC 10U K 6 3V 303 368 7319 CERAMIC 10U K 6 3V C7273 303 438 0219 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C7274 3...

Page 96: ... 16W R1361 301 037 5017 MT GLAZE 0 000 ZA 1 10W R1362 301 224 9217 MT GLAZE 15K JA 1 16W R1363 301 301 8010 MT GLAZE 1 5K FA 1 16W R1364 301 298 6518 MT GLAZE 3 3K FA 1 16W R1366 301 294 2613 MT GLAZE 4 7K FA 1 16W R1371 301 259 2313 MT GLAZE 200K JA 1 16W R1372 301 225 2118 MT GLAZE 12K JA 1 16W R1373 301 224 9019 MT GLAZE 10K JA 1 16W R1374 301 225 0213 MT GLAZE 3 3K JA 1 16W R1376 301 261 1113 ...

Page 97: ...01 226 1516 MT GLAZE 0 000 ZA 1 16W R347 301 226 1516 MT GLAZE 0 000 ZA 1 16W R348 301 225 8110 MT GLAZE 10 JA 1 16W R349 301 224 9712 MT GLAZE 22 JA 1 16W R3501 301 224 8913 MT GLAZE 100K JA 1 16W R3502 301 226 1516 MT GLAZE 0 000 ZA 1 16W R3503 301 225 1418 MT GLAZE 47K JA 1 16W R3509 301 037 5017 MT GLAZE 0 000 ZA 1 10W R351 301 225 8110 MT GLAZE 10 JA 1 16W R3511 301 224 8814 MT GLAZE 100 JA 1...

Page 98: ...1 16W R4523 301 224 9712 MT GLAZE 22 JA 1 16W R4524 301 224 9712 MT GLAZE 22 JA 1 16W R4526 301 224 9712 MT GLAZE 22 JA 1 16W R4528 301 224 9019 MT GLAZE 10K JA 1 16W R4529 301 224 9019 MT GLAZE 10K JA 1 16W R453 301 225 1814 MT GLAZE 47 JA 1 16W R4531 301 224 9019 MT GLAZE 10K JA 1 16W R4532 301 224 9712 MT GLAZE 22 JA 1 16W R4533 301 224 8814 MT GLAZE 100 JA 1 16W R4534 301 224 8814 MT GLAZE 100...

Page 99: ... 000 ZA 1 16W R541 301 224 8814 MT GLAZE 100 JA 1 16W R542 301 224 8814 MT GLAZE 100 JA 1 16W R543 301 224 8814 MT GLAZE 100 JA 1 16W R551 301 226 1516 MT GLAZE 0 000 ZA 1 16W R552 301 226 1516 MT GLAZE 0 000 ZA 1 16W R554 301 226 1516 MT GLAZE 0 000 ZA 1 16W R556 301 226 1516 MT GLAZE 0 000 ZA 1 16W R5608 301 036 1218 MT GLAZE 22 JA 1 8W R561 301 224 9316 MT GLAZE 1K JA 1 16W R5611 301 225 8110 M...

Page 100: ... 1 10W R7281 301 226 1516 MT GLAZE 0 000 ZA 1 16W R7282 301 226 1516 MT GLAZE 0 000 ZA 1 16W R7283 301 226 1516 MT GLAZE 0 000 ZA 1 16W R7284 301 226 1516 MT GLAZE 0 000 ZA 1 16W R7286 301 226 1516 MT GLAZE 0 000 ZA 1 16W R7287 301 226 1516 MT GLAZE 0 000 ZA 1 16W R7288 301 226 1516 MT GLAZE 0 000 ZA 1 16W R7289 301 226 1516 MT GLAZE 0 000 ZA 1 16W R7301 301 224 9712 MT GLAZE 22 JA 1 16W R7303 301...

Page 101: ...037 0831 R NETWORK 47X4 1 16W RB416 945 036 0986 R NETWORK 47X4 1 32W 945 037 0831 R NETWORK 47X4 1 16W RB417 945 036 0986 R NETWORK 47X4 1 32W 945 037 0831 R NETWORK 47X4 1 16W RB418 945 036 0986 R NETWORK 47X4 1 32W 945 037 0831 R NETWORK 47X4 1 16W RB4501 945 028 0697 R NETWORK 100X4 1 16W RB501 945 036 3529 R NETWORK 0X4 1 32W 945 037 0817 R NETWORK 0X4 1 16W RB502 945 036 3529 R NETWORK 0X4 1...

Page 102: ...371 307 254 2716 DIODE CMS16 D2071 307 163 0414 DIODE 1SS352 TPH3 D2091 307 223 0514 ZENER DIODE 02DZ12Y TPH3 D2891 307 223 1115 ZENER DIODE 02DZ6 2Y TPH3 307 209 1214 ZD UDZS TE 176 2B D2892 307 223 1115 ZENER DIODE 02DZ6 2Y TPH3 307 209 1214 ZD UDZS TE 176 2B D3601 307 163 0414 DIODE 1SS352 TPH3 D3611 307 163 0414 DIODE 1SS352 TPH3 D3612 307 163 0414 DIODE 1SS352 TPH3 D3617 307 163 0414 DIODE 1S...

Page 103: ...W R3003 301 224 8814 MT GLAZE 100 JA 1 16W R3011 301 224 8913 MT GLAZE 100K JA 1 16W R3013 301 224 8814 MT GLAZE 100 JA 1 16W R3021 301 224 8913 MT GLAZE 100K JA 1 16W R3022 301 224 8814 MT GLAZE 100 JA 1 16W R3031 301 224 8913 MT GLAZE 100K JA 1 16W R3032 301 224 8814 MT GLAZE 100 JA 1 16W COIL L2001 945 068 8318 FILTER EMI 100MHZ L2011 945 086 7461 FILTER EMI 100MHZ L2021 945 086 7461 FILTER EMI...

Page 104: ...46 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q642 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q6...

Page 105: ...10W R685 402 109 8206 RESISTER 0 15 JB 5W R686 301 258 8217 MT GLAZE 680 JA 1 3W R687 302 080 8809 MT GLAZE 680 KA 1W R689 301 242 2313 MT GLAZE 82K JA 1 2W R690 301 242 2313 MT GLAZE 82K JA 1 2W R691 301 242 2313 MT GLAZE 82K JA 1 2W R692 301 150 6212 MT GLAZE 1K JA 1 10W R693 301 162 2417 MT GLAZE 1 2K JA 1 10W TRANSFORMER T651 645 097 6483 TRANS POWER PULSE COIL L611 945 081 4878 LINE FILTER L6...

Page 106: ...C01 S3 S3 S3 S3 S3 S3 S3 S3 S3 C06 C07 C13 M61 M62 M52 M58 M63 M59 M55 M57 M56 M64 M65 M60 M69 M69 C02 C04 C10 S3 S1 C08 S2 S2 S2 C11 C12 C09 106 Mechanical Parts Location C14 M70 ...

Page 107: ... 107 S4 S4 S4 S4 S5 S5 C15 C16 C16 C17 C17 C18 C18 Mechanical Parts Location ...

Page 108: ... 108 Red L02 R Green L02 G Blue L02 B Polarized Grass Optical Parts Location S6 S6 S6 M51 M51 M51 M51 C03 L10 L01 M68 M67 M66 L10 1 S8 S7 S7 ...

Page 109: ... 109 Integrator Lens In L09 L14 Optical Parts Location Relay Lens Out S6 S6 S6 S6 ...

Page 110: ... 110 L03 L13 L04 L11 L17 L18 L08 L12 L12 L07 L05 L06 110 Optical Parts Location In the Optical Unit ...

Page 111: ... 8600 SCR BIN 3X8 S04 411 216 8603 SCR FLT 4X12 S05 411 216 8108 SCR S TPG PAN 3X35 S06 411 189 6507 BOLT HEX SCT SW W 2 5X5 S07 312 069 7105 SPECIAL SCREW V S08 412 077 5701 SPECIAL SCREW 3 0X10V OPTICAL PARTS DIRECTORY L01 610 346 4237 ASSY PNL PSM KM3AA L02 R 645 089 3476 POLARIZED GLASS IN R L02 G 645 101 1909 POLARIZED GLASS IN G L02 B 645 101 1916 POLARIZED GLASS IN B L03 645 098 8820 LENS I...

Page 112: ...SM5111155 00 PLC XL50A Oct 2009 DC 200 Printed in Japan SANYO Electric Co Ltd ...

Page 113: ...e manual original for chassis No KM3 XL50A00 models PLC XL50A File with the service manual No SM5111155 00 Note All the information of part numbers and values indicated on these diagrams are at the beginning of production To improve the performance there may be some differences to the actual set When you order the service parts use service parts code mentioned on the parts list in this service man...

Page 114: ...rial E Electrolytic P Electrolytic non polarized C Ceramic temperature compensation K Ceramic F Polyester N Polypropylene M Metalized polypropylene H Metalized polypromylar B Ceramic semiconductor G Metalized polyestel Y Composite film S Styrol T Tantalum oxide solid electrolytic U Organic semiconductive electrolyte D Electric double layer electrolytic Mark Tolerance A not specified B 0 1 C 0 25 D...

Page 115: ...R6811 SW807_1 1 16GJ3 9KA R6800 1 16GJ3 3KA R6801 1 16GZ0A R6802 S10B3530G SW6803 1 2 3 4 S10B3530G SW6808 1 2 3 4 1 16GJ3 9KA R6808 1 16GJ6 8KA R6807 1 16GJ3 3KA R6809 S10B3530G SW6800 1 2 3 4 02DZ6 2YG D6802 1 16GJ15KA R6806 16KK0 1MN C6802 ES3 3V S10B3530G SW6806 1 2 3 4 1 16GJ3 3KA R6804 SW801_0 02DZ6 2YG D6803 SW801_1 S10B3530G SW6804 1 2 3 4 J10EG055G K6801A 1 5 ES3 3V K6801A_1 K6801A_2 K680...

Page 116: ...R2008 Q5281 RN1111P 1 16GJ470A R2004 16KK0 1MN C5341 1 16GJ1KA R5337 16KK 0 1MN C6201 16KK0 11B 1 16GJ470A R2014 OUT_DET GSYNC X R5344 OUT_R 1 16GZ0A R5237 1 16GJ75A R2079 10KK1MN C2091 10KK11B K10A_2 1 16GJ4 7KA R6211 5VPC_A 16KK 0 1MN C6212 16KK0 11B 6 3KM2 2MN C3803 1SS352G D2071 X R2086 S5V 10KK1MN C2076 10KK11B G1 1 16GJ56KA R2023 1 16GJ75A R2094 1 16GJ10A R2041 5VPCDDC_B 10KK2 2GQ C4003 ES5V...

Page 117: ...N C331 16KK0 11B 16KK0 1MN C322 16KK0 11B CR VIDEO ON_15 5V SCLK_PW_EXT RSQ025P03G Q1371 1 2 3 4 5 6 ES3 3V IC801 S29GL064N90TFI 41 DQ13 42 DQ6 43 DQ14 44 DQ7 45 DQ15 A 1 46 VSS 47 BYTE 48 A16 1 A15 2 A14 3 A13 4 A12 5 A11 6 A10 7 A9 8 A8 9 A19 10 A20 11 WE 12 RESET 13 A21 14 WP ACC 15 RY BY 16 A18 17 A17 18 A7 19 A6 20 A5 21 A4 22 A3 23 A2 24 A1 25 A0 26 CE 27 VSS 28 OE 29 DQ0 30 DQ8 31 DQ1 32 DQ...

Page 118: ... C9 GIN8 152 C10 GIN10 153 C11 RIN8 154 C12 RIN10 155 C13 TEST5 156 C14 TEST4 157 C15 TEST3 158 C16 TEST2 159 C17 TEST1 160 C18 GND 161 D18 TEST8 162 E18 TEST7 163 F18 ENBX4B 164 G18 STSQOB 165 H18 STSQEB 166 J18 MSELB 167 K18 DEB 168 L18 B1OUT8 169 M18 B1OUT10 170 N18 B1OUT11 171 P18 B2OUT8 172 R18 B2OUT9 173 T18 B2OUT10 174 U18 B2OUT11 175 V18 GND 176 V17 DYOUT 177 V16 DIRY 178 V15 NRG 179 V14 S...

Page 119: ...2 25EM103T C2574 K35B35 SDATA R_MON DG_1 0 9 X C554 G_ENBY 1 2 DR_DX 25KK1GQ C3569 1 16GJ100A R2562 K35B05 15 5V_PNL CJ22CM C1527 1 16GZ0A R552 16KK0 1MN C545 16KK0 11B R_DX K35B08 DG_ENBY2 R_DY R1JA0R04G RB563 R1EB0R04G 1 16GJ100A R2533 R_CLX 1 16GZ0A R3562 L26B3470G L2521 16KK0 1MN C3561 16KK0 11B CJ22CM C1542 L26B3470G L2581 CJ22CM C1577 K35G02 R_CLXB 1 16GZ0A R556 X C2502 15 5V_PNL 16KK0 1MN C...

Page 120: ...2KA R5701 1 16GJ10KA R3623 16KK0 1MN C3624 16KK0 11B 25EM 473T C7841 1 16GF 6 8KA R7847 SP L3CZ220PG L4813 OUT_R L26B 3470G L3636 ES5V 16KK0 1MN C4583 16KK0 11B 10KK1MN C4591 10KK11B 6 3KK10BA C4582 6 3KK10MB TA48S00AFP IC4581 1 EN 2 IN 3 GND 4 OUT 5 ADJ 6 GND 16KK0 1MN C4593 16KK0 11B 1 16GF3 9KA R4597 1 10GZ0 0 R4592 1 10GZ0C L4591 X C4586 ES5V ES3 3V 1 10GZ0C L4581 6 3KK10BA C4592 6 3KK10MB 1 1...

Page 121: ...he internal converter transformer Please pay attention to the following notes in servicing 1 Do not touch the part on hot side primary circuit or both parts on hot and cold sides secondary circuit at the same time 2 Do not shorten the circuit between hot and cold sides 3 The grounding lead must be connected to the ground of the same circuit when measuring of voltages and waveforms CAUTION MAIN K10...

Page 122: ...521 C4501 R522 C1816 R523 C1817 R6803 R524 C1818 R5289 C1819 R8746 R526 R1022 R8747 R527 R8748 R8749 R337 R338 R1411 C1821 R339 D8751 C1822 R1412 R1413 C1823 R1414 C1824 Q1051 C301 D1801 L3621 R1416 C302 R8752 L3622 C303 R6813 L3623 R8754 R340 C304 L3624 L581 R341 C7201 C1829 IC1411 R8755 R8756 C7202 R342 C306 L3626 R8757 C307 C7203 R343 L3627 L3628 R8758 C308 R344 C7204 L3629 R8759 C309 C7206 R34...

Page 123: ... RB532 D8702 RB533 C5653 R8700 D8708 C6211 C891 D8709 C6212 C6213 Q6211 R2561 R2562 R3503 R2563 SC2071 D8711 C3530 1 12 25 36 24 13 48 37 IC2561 R5061 8 5 4 1 IC3501 L4581 R5062 C3533 R5063 C3534 R5064 L5331 C1401 C3536 R5066 R5642 C1402 R5067 C3538 R5068 D6201 Q5281 R3511 D6202 Q5282 R3512 Q5283 R3513 R3514 R5648 SC2081 L2071 R6201 R3515 R5649 R6202 R6203 Q5288 R6204 R5071 L4591 R6206 1 4 5 8 IC6...

Page 124: ...611 C672 C673 D662 D665 F631 Q611 Q612 L611 L612 DB611 C615 IC631 1 12 7 6 T651 D661 L613 L614 C613 C614 C661 R614 R685 1 2 K6C Q611H DB611H Q643 L631 1 12 K6R D633 D666 C674 Q661 R611 R612 R613 R615 R616 L663 R617 R619 R620 R621 R622 R623 R624 R625 R626 R627 R628 R629 R631 R633 R634 R636 R637 R638 R641 R642 R643 R644 R646 R648 R651 R652 C621 C622 C623 C625 R662 C626 C627 C629 C631 C633 C634 R671 ...

Page 125: ...00 Pin description of diode transistor and IC OEFY OEFY OEFY 065 OEFY OEFY OEFY OEFY OEFY OEFY 3 4 5 7EE 4 4 BUIPEF OPEF PMMFDUPS BTF NJUUFS SBJO BUF 4 4PVSDF L JPEF L 5SBOTJTUPS 5 L OEFY Diode Transistor FET IC FET ...

Page 126: ...mponents or the circuit board may easily occur Because of this you should use a soldering iron and solder that satisfy the following conditions when carrying out repair work Also soldering work must be done in a short time Soldering iron Use a soldering iron which is 70 W or equivalent and which lets you adjust the tip temperature up to 450 C 842 F It should also have as good temperature recovery ...

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