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NOTE:

ALL DISASSEMBLY AND REPLACE-

MENT OF  PARTS BEGINS WITH THE CABI-
NET REMOVED.

CAUTION: 

UNPLUG THE OVEN AND DIS-

CHARGE THE CAPACITOR BEFORE
REMOVING ANY OF THE COMPONENTS.

IMPORTANT:

DO NOT OPERATE THE OVEN IF:

- THE DOOR DOES NOT FIT PROPERLY.
- THE WAVEGUIDE AND OVEN ARE NOT
INTACT.
- THE R-F GASKET IS MISSING. (THE R-F
GASKET IS LOCATED AROUND THE DOME
OF THE MAGNETRON TUBE TO PREVENT
ANY LEAKAGE BETWEEN THE MAG-
NETRON TUBE AND THE WAVEGUIDE.)

HIGH VOLTAGE DIODE REMOVAL

1 .  Discharge the capacitor by shorting across

each terminal.

2.  Remove one lead from capacitor.
3.  Remove screw which holds other lead with

offset screwdriver.

4.  Replace wire for wire, if replacement is

used. (Observe  proper diode polarity.) The
arrow on diode should point to the capaci-
tor bracket.

5.  To reinstall, reverse above procedure.

FAN ASSEMBLY REMOVAL

1 .  Disconnect the two lead wires from the fan

motor.

2. Remove fan shroud by removing shroud

mounting screws.

3. Remove the two motor assembly mounting

screws secured to the back cabinet.

4.  The entire fan assembly can then be

removed.

5.  Remove the fan blade by pulling the fan

blade from the motor shaft.

6.  To reassemble and install, reverse the

above procedure. Be sure to glue the fan
blade onto the motor shaft.

CAPACITOR REMOVAL

1.  Discharge the capacitor.

2. Remove the screw(s) from capacitor

mounting bracket and swing it out of the
way.

3.  If replacement capacitor is used, replace

wire for wire.

4.  To reassemble, reverse the above proce-

dure. It is important for high voltage clear-
ance that the capacitor be firmly seated.

For proper capacitor testing procedure, see
Component Test Procedures.

POWER TRANSFORMER REMOVAL

1.  Unplug the power cord, remove the outer

case and discharge the capacitor.

2.  Disconnect all the leads to the transformer,

primary, secondary and filament. Remove
the support bracket at the top of the trans-
former.

3.  Remove mounting screws from the under-

side of the chassis that fastens the trans-
former and lift the transformer out.

4.  To reinstall, reverse the above procedure. It

is important that screws be tight since they
are the ground return for the high voltage
winding.

REMOVAL OF THE OVEN LIGHT
SOCKET/ LIGHT BULB

1.  Unplug the power cord. Remove the outer

cabinet and discharge the capacitor.

2.  Remove the socket/bulb mounting screw.
3.  Remove socket/bulb assembly. Remove

wires from socket/ bulb terminals.

NOTE:

BULB IS PART OF SOCKET AND

MUST BE REPLACED AS AN ASSEMBLY.
4.  Replace wires on terminals of new socket

and replace socket/bulb by reinstalling the
mounting screw.

REPLACING THE FUSE

IMPORTANT

: IF 

THE 

10

 

AMP FUSE

BLOWS, REFER TO THE TESTING PROCE-
DURE. DO NOT REPLACE IT UNTIL THE
PROBLEM IS CORRECTED. ALSO, IF AT ANY
TIME THE OVEN FUSE BLOWS DUE TO AN
OVEN FAULT, OR THE CIRCUIT BREAKER
TRIPS AFTER BEING RESET ONCE WITH THE
HOUSE CIRCUIT UNLOADED (EXCEPT FOR
THE OVEN), THE INTERLOCK SWITCHES
MUST BE REPLACED AS A GROUP. THIS IS
BECAUSE THE SHORT CIRCUIT WILL HAVE
DAMAGED THESE IMPORTANT SWITCHES.
SEE INTERLOCK SWITCH REMOVAL.

NOTE:

IF INTERLOCKS HAVE BEEN

REPLACED, IT IS VERY IMPORTANT TO
MAKE A MICROWAVE LEAKAGE CHECK OF
THE DOOR. SEE THE MICROWAVE LEAK-
AGE SECTION IN THIS MANUAL.

1.  Unplug the power cord, remove the outer

cabinet and discharge the capacitor.

2.  Remove the fuse.
3.  A blown fuse can be diagnosed with an

ohmmeter.

4. Replace with a 

10

 Amp fuse.

NOTE: 

USE ONLY A NORMAL-BLOW 

10

AMP TUBULAR CERAMIC FUSE SUCH AS
THE LITTELFUSE 

314010

 

1

0A. DO NOT

USE A SLOW BLOW FUSE.

INTERLOCK AND MONITOR SWITCH
REMOVAL

If for any reason one of the interlock switches
fail, all three must be replaced as a group.
1.  Unplug the power cord, remove the outer cabinet

and discharge the capacitor. Open the door.

2.  Remove the air guide from the front side of

the magnetron. The air guide is secured to
the right side of the oven cavity with a 2
piece plastic pin.

3. The switches are all mounted on a single

plastic bracket and are held in position with
plastic tabs.

4. Remove screws holding plastic switch

bracket to oven chassis.

5. After the switch bracket has been removed,

the tabs can be seen. By applying slight
pressure, the switch will release from the
switch bracket.

6.  Remove switches and replace wire for wire.

Reverse above to reinstall.

CAUTION: 

WHEN REPLACING THE INTER-

LOCK SWITCHES, BE SURE THE MOUNT-
ING TABS ARE NOT BROKEN, BENT OR
OTHERWISE DEFICIENT IN THEIR ABILITY
TO PROPERLY RETAIN THE INTERLOCK
SWITCHES.

IMPORTANT:

DO NOT OPERATE THE OVEN

UNTIL THE INTERLOCKS ARE PROPERLY
ADJUSTED. SEE DOOR AND INTERLOCK
ADJUSTMENTS SECTIONS.

IMPORTANT:

THE INTERLOCK SWITCHES

MUST MEET STRICT FEDERAL REQUIRE-
MENTS FOR RELIABLE OPERATION. IT IS
EXTREMELY IMPORTANT THAT ANY QUES-
TIONABLE SWITCHES BE REPLACED WITH
THE EXACT SAME TYPE OBTAINED FROM
THE FACTORY SERVICE PARTS DIVISION.
DEFECTIVE SWITCHES MUST BE REN-
DERED  INOPERATIVE BY TWISTING ONE
OF THE TERMINALS.

TURNTABLE MOTOR AND DRIVE
REMOVAL

1. Unplug the power cord, remove the outer

cabinet and discharge the capacitor.

2.  Remove the glass tray and plastic turntable

assembly  from the oven cavity.

3. Turn the oven upside down. Remove the

turntable motor access cover. Upon initial
service, the cover, which is an integral part
of the bottom plate, must be cut free. Use
wire cutters to cut the 4 integral tabs. Be
careful of sharp edges.

7

Summary of Contents for EM-FL50N

Page 1: ...hazards developing due to improper assembly or adjustment While mak ing such repairs persons not having the proper background may subject themselves to the risk of injury or electrical shock which can be serious or even fatal A If the oven is operative prior to servicing a microwave emission check should be performed prior to servicing the oven B Inform the manufacturer importer or assembler of an...

Page 2: ...dance with the National Electrical Codes DO NOT use a two prong adapter since proper grounding is not assured even if the ground wire or metal tab is connected to the outlet box The use of an extension cord is not recom mended However if it is necessary to use an extension cord it must be a type s with 3 num ber 16 wires and have a 3 prong grounded plug The extension cord should not drape over a c...

Page 3: ... completely safe during normal operation However carelessness in servicing the oven can result in an electric shock or pos sible danger from a short circuit You are asked to observe the following precau tions carefully 1 Always remove the power plug from the out let before servicing 2 Use an insulated screwdriver and wear rub ber gloves when servicing the high voltage side 3 Discharge the high vol...

Page 4: ... would extend cooking time or high power output high rise in water temperature which would reduce cooking time Because cooking times can be adjusted to compensate for power output the magnetron tube assembly should be replaced only if the water temperature rise test indicates a power output well beyond the normal limits This test is only accurate if the power supply line voltage is 230 Volts while...

Page 5: ...any suspected high voltage problem 1 Unplug oven from its power source 2 After removing the cabinet discharge the capacitor by shorting the two capacitor ter minals together with an insulated screw driver 3 Visually check the high voltage wiring for proper connections Refer to wiring dia gram for proper wiring sequence CAUTIONS HIGH VOLTAGES ARE PRE SENT DURING THE COOK HIGH CYCLE SO EXTREME CAUTI...

Page 6: ...n both directions or if an infinite resistance is read in both directions the diode is probably defective and should be replaced If the diode check is normal go to Magnetron Check CHECKING H V DIODES ALTERNA TIVE METHOD Many times the diode you check as open is probably good We have found that many of you are checking them out on the wrong scale of your meter or that your meter is physically not a...

Page 7: ...REPLACING THE FUSE IMPORTANT IF THE 10 AMP FUSE BLOWS REFER TO THE TESTING PROCE DURE DO NOT REPLACE IT UNTIL THE PROBLEM IS CORRECTED ALSO IF AT ANY TIME THE OVEN FUSE BLOWS DUE TO AN OVEN FAULT OR THE CIRCUIT BREAKER TRIPS AFTER BEING RESET ONCE WITH THE HOUSE CIRCUIT UNLOADED EXCEPT FOR THE OVEN THE INTERLOCK SWITCHES MUST BE REPLACED AS A GROUP THIS IS BECAUSE THE SHORT CIRCUIT WILL HAVE DAMAG...

Page 8: ... the green ground wire under the screw ELECTRONIC CONTROLLER ASSEM BLY REMOVAL 1 Disconnect power from the unit Remove the cabinet and discharge the capacitor 2 Remove screw at top that holds the control panel to the oven chassis 3 Controller can be replaced by removing screws through rear of control panel and replacing with new control wire for wire Reverse above steps to reinstall 4 NOTE The onl...

Page 9: ...UNIT FAN CL CONTROL BOARD TURN TABLE MOTOR MG MONITOR SWITCH TRANSFORMER CN1 KEY BOARD 1 2 3 4 5 6 7 8 9 10 CAPACITOR DIODE MAGNETRON CONDITIONS DOOR CLOSED TIMER ON POWER SELECTOR SWITCH MICROWAVE CAVITY LIGHT TP3 TP1 TP2 TP4 TP6 TT BM MAGNETRON THERMAL SWITCH HV FUSE 0 65A TP7 0 5 ohms 10W CIRCUIT DIAGRAM FOR 1 0 cf Touch 230V NC NO 9 ...

Page 10: ...1 2 3 18 19 31 24 21 27 28 34 44 30 39 17 32 29 38 9 15 35 7 16 Exploded View Model EM FL50N 8 10 11 12 12 13 33 36 37 14 23 22 26 20 25 43 4 41 42 6 40 ...

Page 11: ...ISE FILTER UNIT 1 MO S 0688 20 PCB ASSEMBLY PCB N G 1 2 1 MO A 0796 21 SWITCH LEVER 1 1 MO R 0002 22 SWITCH LEVER 2 1 MO R 0740 23 HV FUSE 0 75A 1 432 0 8335 02100 24 SWITCH BRACKET 1 MO R 0440S 25 OPEN LEVER 1 MO R 0739 26 FOOT FRONT 2 MO D 2341 27 FAN 1 MO R 0235N 28 FAN CASING 1 MO R 0439S 29 AIR GUIDE 1 MO R 0471S 30 CAPACITOR HOLDER 1 MO M 0703 31 AC POWER RELAY 1 MO S 0576 32 GLASS TRAY 1 MO...

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