Sanyo CP21G1 Service Manual Download

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C4MV

R838 401 105 1600 MT-GLAZE 15K JA 1/16W

R839 401 105 4007 MT-GLAZE 330 JA 1/16W

R840 401 105 4007 MT-GLAZE 330 JA 1/16W

R841 401 105 5301 MT-GLAZE 4.7K JA 1/16W

R842 401 105 5301 MT-GLAZE 4.7K JA 1/16W

R851 401 025 1605 CARBON 1.5K JA 1/6W

R853 401 027 8602 CARBON 8.2K JA 1/6W

R855 401 027 8602 CARBON 8.2K JA 1/6W

R857 401 027 8602 CARBON 8.2K JA 1/6W

R861 401 105 1501 MT-GLAZE 1.5K JA 1/16W

R862 401 105 7404 MT-GLAZE 8.2K JA 1/16W

R863 401 105 5400 MT-GLAZE 47K JA 1/16W

R866 401 024 6700 CARBON 100 JA 1/6W

R869 401 024 6700 CARBON 100 JA 1/6W

R870 401 105 2904 MT-GLAZE 22K JA 1/16W

R871 401 105 0603 MT-GLAZE 10K JA 1/16W

R872 401 026 1307 CARBON 27K JA 1/6W

R873 401 105 4205 MT-GLAZE 33K JA 1/16W

R874 401 105 0603 MT-GLAZE 10K JA 1/16W

R875 401 105 5400 MT-GLAZE 47K JA 1/16W

R877 403 157 7203 CERAMIC 3900P K 50V

R881 401 105 4106 MT-GLAZE 3.3K JA 1/16W

R882 401 105 4106 MT-GLAZE 3.3K JA 1/16W

R883 401 105 4205 MT-GLAZE 33K JA 1/16W

R886 401 105 2904 MT-GLAZE 22K JA 1/16W

R892 401 105 5509 MT-GLAZE 470K JA 1/16W

R893 401 105 8005 MT-GLAZE 1M JA 1/16W

R894 401 105 0405 MT-GLAZE 100 JA 1/16W

VARIABLE RESISTOR

VR631 645 006 5125 VR, SEMI, 2K N

652 000 0100 VR,SEMI,2K N

TRANSFORMER

T431 652 001 1144 TRANS,DRIVE

T471 645 057 4832 TRANS, FLYBACK

T611 645 058 8051 TRANS,POWER,PULSE

COIL

L171 645 049 3379 TRANS,OSC,38MHZ

645 054 0271 TRANS,OSC,38MHZ

L234 401 024 9008 CARBON 120 JA 1/6W

L235 401 024 9008 CARBON 120 JA 1/6W

L236 401 024 9008 CARBON 120 JA 1/6W

L431 610 031 9998 PIPE CORE

645 018 7025 CORE,PIPE

652 001 0475 PIPE CORE

L432 610 031 9998 PIPE CORE

645 018 7025 CORE,PIPE

652 001 0475 PIPE CORE

L441 610 210 8071 LINEARITY COIL

L601 610 031 5945 LINE FILTER

610 031 5969 LINE FILTER

645 018 9265 LINE FILTER

L603 645 018 9722 CORE,PIPE

652 001 0147 CORE,PIPE

L604 645 018 9722 CORE,PIPE

652 001 0147 CORE,PIPE

L605 645 005 0763 CORE,PIPE

L631 645 018 9722 CORE,PIPE

652 001 0147 CORE,PIPE

DIODE

D005 407 149 0807 DIODE 1SS355-TE-17

D1001TM 407 063 9603 ZENER DIODE MTZJ9.1A

407 057 9602 ZENER DIODE RD9.1EB1

407 162 2703 ZENER DIODE UZ-9.1BCB

D1002TM 407 063 9603 ZENER DIODE MTZJ9.1A

407 057 9602 ZENER DIODE RD9.1EB1

407 162 2703 ZENER DIODE UZ-9.1BCB

D102 407 099 5600 ZENER DIODE MTZJ6.8A

407 057 4003 ZENER DIODE RD6.8EB1

408 047 8605 ZENER DIODE MTZJ6.8A

D103 407 100 0204 ZENER DIODE MTZJ36A

407 056 2307 ZENER DIODE RD36EB1

408 047 6205 ZENER DIODE MTZJ36A

D122 401 105 7909 MT-GLAZE 0.000 ZA 1/16W

D1910 407 116 6504 LED SLP-181B-51

D1910A 610 264 5064 HOLDER LED-S2CP

610 273 7929 HOLDER LED-S4KF

610 303 9954 HOLDER LED-C4LA

D249 407 099 6003 ZENER DIODE MTZJ9.1B

407 057 9701 ZENER DIODE RD9.1EB2

D352 407 063 8705 ZENER DIODE MTZJ5.1C

407 056 9801 ZENER DIODE RD5.6EB1

408 047 7103 ZENER DIODE MTZJ5.1C-52

D357 407 005 4505 DIODE DS442X

408 008 2406 DIODE 1N4148

407 012 4406 DIODE 1SS133

407 013 4306 DIODE 1S2076A

407 013 7109 DIODE 1S2473

D421 407 099 7208 ZENER DIODE MTZJ16A

407 054 7007 ZENER DIODE RD16EB1

407 054 7205 ZENER DIODE RD16EB3

408 047 5307 ZENER DIODE MTZJ16A-52

D432 407 009 8905 DIODE RU3M

D467 408 008 2406 DIODE 1N4148

407 013 4306 DIODE 1S2076A

407 013 6508 DIODE 1S2471

D468 407 012 4406 DIODE 1SS133

D476 407 099 5600 ZENER DIODE MTZJ6.8A

407 057 4003 ZENER DIODE RD6.8EB1

408 047 8605 ZENER DIODE MTZJ6.8A

D485 407 007 7405 DIODE EU1

D512 407 005 8602 DIODE ERA15-02

D603 407 006 6300 DIODE ERC05-10B

D604 407 006 6300 DIODE ERC05-10B

D605 407 006 6300 DIODE ERC05-10B

D606 407 006 6300 DIODE ERC05-10B

D610 407 230 3908 PHOTO COUPLE PC123Y52

407 231 7707 PC TLP421F(D4-BL)

D611 407 012 4406 DIODE 1SS133

D613 407 063 9702 ZENER DIODE MTZJ9.1C

407 057 9800 ZENER DIODE RD9.1EB3

408 048 0400 ZENER DIODE MTZJ9.1C-52

D617 407 006 0100 DIODE ERA91-02

D631 407 009 8806 DIODE RU3AM

D633 407 007 7603 DIODE EU2

407 007 7801 DIODE EU2Z

D634 407 009 8905 DIODE RU3M

D661 407 099 6102 ZENER DIODE MTZJ10B

407 054 0008 ZENER DIODE RD10EB2

408 047 2306 ZENER DIODE MTZJ10B-52

D681 407 149 0807 DIODE 1SS355-TE-17

D683 407 005 4505 DIODE DS442X

408 008 2406 DIODE 1N4148

407 012 4406 DIODE 1SS133

407 013 4306 DIODE 1S2076A

407 013 7109 DIODE 1S2473

D685 407 099 5600 ZENER DIODE MTZJ6.8A

407 057 4003 ZENER DIODE RD6.8EB1

408 047 8605 ZENER DIODE MTZJ6.8A

D686 407 099 5501 ZENER DIODE MTZJ6.2C

407 057 2801 ZENER DIODE RD6.2EB3

Ref. No.

Part No.

Description

Ref. No.

Part No.

Description

Summary of Contents for CP21G1

Page 1: ...imensions 502 W 461 6 H 493 3 D mm Weight approx 21 5 Kg Specifications subject to change without notice Original Version Chassis Series AC5 G C4MV FILE NO Model No CP21G1 A Australia Give complete SERVICE REF NO for parts order or servicing It is shown on the rating plate at the cabinet back of the unit This T V receiver will not work properly in foreign countries where the television transmissio...

Page 2: ...ON PRECAUTION The primary source of X RADIATION in television receiver is the picture tube The picture tube is specially con structed to limit X RADIATION emissions For continued X RADIATION protection the replacement tube must be the same type as the original including suffix letter Excessive high voltage may produce potentially hazardous X RADIATION To avoid such hazards the high voltage must be...

Page 3: ...G OUT B OUT H OUT V OUT 19 20 21 27 23 IC201 IF VIDEO CHROMA MUTE AUDIO IN AUDIO OUT IC001 AUDIO AMP MONO IC281 SECAM 6 7 Low B 5V 2 TELETEXT UNIT TEXT R TEXT G TEXT B TEXT BLK 180V VIDEO IN 14 SECAM KILLER 1 5 IC501 VERT DEF SWITCH VR631 130V Reg Reg 24V 15V 9V 5VRC Reg Reg 24V Protect T431 H DRIVE TRANS Q432 H OUT 25V 130V B G R 9V H V L902 DY AFC ABL T471 FBT Q901 CRT Heater HV 180V Heater Low ...

Page 4: ...e High OSD GREEN OUT Active High OSD BLUE OUT Active High DEFLECTION CIRCUIT HORIZ SYNC IN ACTIVE LOW VERT SYNC IN ACTIVE LOW POWER PROTECT IN POWER ERROR LOW POWER CIRCUIT etc SCL SDA IC802 MEMORY OSC X801 32 768KHz CPU OSC OUT CPU OSC IN LED ON TIMER LED OUT ON TIMER ON Low RC SIGNAL IN ACTIVE HIGH RC PRE AMP IC001 AUDIO AMP MONO A101 F S TUNER AFT SIGNAL INPUT 10 RESET INPUT ACTIVE LOW 13 MUTE ...

Page 5: ...CLMP V C VCC 5V 46 47 48 49 50 A2C PLL 51 52 53 54 Audio Output FM Output Selected Audio Output PIF AGC RF AGC Output PIF Input1 PIF Input 2 IF Ground IF Vcc FM Filter AFT Output Bus Data Bus Clock ABL Red Input Green Input Blue Input Fast Blanking Input RGB Vcc Red Output Green Output Blue Output fsc output or C Sync output Vertical Output Ramp ALC Filter Horizontal BUS Vcc Horizontal Output Hori...

Page 6: ... 3bit Amp 54 10p SIF In Sound BPF VCO Coil VCO COIL1 VCO COIL2 48 49 VIF VCO Chroma Counter B N INV IF Ident OSC C D Amp SIF Sys 2bit pre scaller SIF VCO 500K BPF SIF APC Filter 1K 0 01u 1000p 53 LIM AMP FM Det FM Level 5bit Chroma C D APC Det 500K Det To BUS Chroma VCO VIF Counter Reset Pulse VCO Ident VIF Sys 2bit Phase Detector A MUTE 1bit VOLUME D A VOLUME Filter A SW 1bit Input Select VOLUME ...

Page 7: ...oes to the stand by mode When an abnormality occurs during TV reception it causes pin 27 of the CPU to go continually Low less than 0 75V for about one second The CPU detects that this has occurred and outputs the signal from pin 31 to switch off the power supply lines Releasing the protective circuit and restoring power supply To release the protective circuit and restore power supply turn the po...

Page 8: ...MME UP on the TV set while the above On Screen Display is still on the screen The following picture appears on the screen This completes the initialization of memory IC Following shows the initialized contents of memory data by this procedure Plug Play No executed Inhibit Data Cancelled Ch Skip Data Cancelled Sound Volume Data 10 63 steps Volume Lock OFF Tuning Lock OFF Music Mode OFF AV Start OFF...

Page 9: ...shows the initial values which have been stored in the CPU ROM and items for the service adjustments Service mode adjustments table in CPU ROM DATA INITIAL No ITEM RANGE SETUP SCRIPTION DATA 43 PORS 0 3 2 Pre shoot Over shoot Adj in AV mode 44 RFCO 0 3 0 RF Coring Gain Adj 45 PORWN 0 1 0 Switching of RF Pre shoot and Over shoot 46 PORSN 0 3 0 RF Pre shoot Over shoot Adj 47 TINT 16 15 0 RF Tint Adj...

Page 10: ...ection 313 R13 0 255 141 ROM Correction 314 R14 0 255 238 ROM Correction 315 R15 0 255 141 ROM Correction 316 R16 0 255 237 ROM Correction 317 R17 0 255 141 ROM Correction 318 R18 0 255 236 ROM Correction 319 R19 0 255 141 ROM Correction 320 R20 0 255 235 ROM Correction 321 R21 0 255 141 ROM Correction 322 R22 0 255 33 ROM Correction 323 R23 0 255 155 ROM Correction 324 R24 0 255 6 ROM Correction ...

Page 11: ...V S Correction adjustment Read Status Item No Item Data value Display for RF AGC RF AGC adjustment Read Status Item No Item Data value Data value for Red Display for DRV White balance adjustment Read Status Item No Item Data value for Blue To return to normal TV mode press the MENU button on the TV set or the remote control handset 2 Select item by pressing the TIMER Item No UP or SOUND MUTE Item ...

Page 12: ...RIZONTAL CENTRE Horizontal centre 1 Receive a monochrome circular pattern 2 Set the brightness and contrast to maximum 3 Select V SIZ in the service mode 4 Change value to be optimum vertical size 5 Exit from service mode Item 04 V SIZ VERTICAL SIZE 1 Receive a crosshatch pattern 2 Select a picture mode of NATURAL by pressing the PICTURE MODE button 3 Select V SCO in the service mode 4 Adjust Vert...

Page 13: ...s in this mode 7 Select Item 21 DRV mode to enter the white balance adjusting mode 8 Press the 3 Red Drive 4 Red Drive Blue Drive or RECALL Blue Drive button alternately to produce normal black and white picture 9 Exit from the service mode 10 Check for proper grey scale tracking at all brightness levels NOTE If the grey scale adjustment is made after picture tube replacement check the high voltag...

Page 14: ...J604 T611 H14 C607 H1 C607 C607 H2 C608 D613 R618 D610 J605 L605 KG 3 2 C628 A F601B T611 H2 T611 H10 T611 H7 TP EE C610 5 L441 L441A L441 H3 C43 R441 R435 C437 C435 H3 C435 H2 C44 C44 D441 C441 H2 C441 H3 C441 H4 R435A H1 J435 Q661 E B D605 C605 D603 H2 D606 C606 J603 H1 H3 H4 C603 D604 C604 TP B R665 J607 Q613 Q613 H2 Q613 H3 R605 R613 H1 R613 H2 C608A R628 R629 R617 C611A C629 C R643 JP4 C646 D...

Page 15: ...cial function ON by pressing the VOLUME or button To cancel set to OFF 2 Tuning Lock setting The following special functions can be set up on this TV set With this function a maximum sound volume limit can be set at any level 3 Music Mode setting When Music Mode is ON Programme position from 91 to 99 and 0 are set Music Mode Only sound is provided and any picture is not on the screen under Music M...

Page 16: ...rs to check this use bias controls Readjust the yoke position if necessary until all screens are pure 7 Adjust each Bias control and screen control to obtain white raster Refer to Gray Scale Adjustment If part of the picture screen is coloured adjust the Deflection Yoke position forward or backward slightly 8 Tighten the mounting screw of the Deflection Yoke Adjust Convergence next CENTRE CONVERGE...

Page 17: ...C4EA 4 610 304 8437 CABINET FRONT C4MA 5 645 040 4672 BADGE SANYO 43 5X10L43 5 645 041 7269 BADGE SANYO 43 5X10L43 5 6 610 306 8848 CABINET BACK C4MY 7 610 311 4682 LABEL RATING C4MV 8 645 054 3579 ASSY REMOCON JXMYA 9 610 300 5102 RC BATTERY LID JXMYA 610 311 2404 INSTRUCTION MANUAL C4EV Key No Part No Description Key No Part No Description 1 2 3 4 5 6 7 0 7 1 4 8 5 2 3 6 9 P P JXMYA P P TV AV A ...

Page 18: ...is made in any area of a receiver Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety It is particularly recommended that only parts specified on the following parts list be used for components replacement pointed out by the mark Note Parts order must contain Service Ref No Part No and descriptions The ma...

Page 19: ... IC802 410 495 8007 IC AT24C16A 10PI 2 7 409 459 4506 IC 24LC16B P CAPACITOR C003 404 089 7200 ELECT 100U M 25V 403 044 9501 ELECT 100U M 25V C004 404 084 9209 ELECT 4 7U M 50V 403 051 0607 ELECT 4 7U M 50V C005 404 089 7200 ELECT 100U M 25V 403 044 9501 ELECT 100U M 25V C006 404 087 5109 ELECT 470U M 25V 403 047 5005 ELECT 470U M 25V C007 403 057 3107 POLYESTER 0 1U K 50V 403 181 8207 POLYESTER 0...

Page 20: ... 220P K 1K C612 403 237 8007 MT COMPO 0 1U J 50V 403 243 6806 MT COMPO 0 1U J 50V C613 403 178 9408 POLYESTER 0 012U J 50V 403 249 8903 MT COMPO 0 012U J 50V C614 403 056 9704 POLYESTER 0 01U J 50V 403 178 9309 POLYESTER 0 01U J 50V C628 404 073 5106 CERAMIC 470P K 250V 404 073 3300 CERAMIC 470P M 250V C629 404 073 2709 CERAMIC 2200P M 250V 404 073 2808 CERAMIC 2200P M 250V 404 008 4105 CERAMIC 22...

Page 21: ...DE MT 1 8K JA 2W R510 401 025 8208 CARBON 22K JA 1 6W R511 401 024 7400 CARBON 10K JA 1 6W R512 401 020 0801 CARBON 470 JA 1 4W R514 401 024 9701 CARBON 12K JA 1 6W R515 401 026 1307 CARBON 27K JA 1 6W R516 401 024 7400 CARBON 10K JA 1 6W R518 401 006 8807 CARBON 1 8 JA 1 2W R522 401 025 7409 CARBON 220 JA 1 6W R525 401 008 0908 CARBON 180 JA 1 2W R602 402 060 8109 WIRE WOUND 3 9 KA 5W 402 095 610...

Page 22: ...1BCB D1002TM 407 063 9603 ZENER DIODE MTZJ9 1A 407 057 9602 ZENER DIODE RD9 1EB1 407 162 2703 ZENER DIODE UZ 9 1BCB D102 407 099 5600 ZENER DIODE MTZJ6 8A 407 057 4003 ZENER DIODE RD6 8EB1 408 047 8605 ZENER DIODE MTZJ6 8A D103 407 100 0204 ZENER DIODE MTZJ36A 407 056 2307 ZENER DIODE RD36EB1 408 047 6205 ZENER DIODE MTZJ36A D122 401 105 7909 MT GLAZE 0 000 ZA 1 16W D1910 407 116 6504 LED SLP 181B...

Page 23: ...067 0008 TR 2SC2688 1 L 405 067 0107 TR 2SC2688 1 M Q705 405 041 6507 TR 2SC2621 D RA 405 041 6705 TR 2SC2621 E RA 405 066 9903 TR 2SC2688 1 K 405 067 0008 TR 2SC2688 1 L 405 067 0107 TR 2SC2688 1 M Q721 405 001 7407 TR 2SA1015 O SAN 405 001 7605 TR 2SA1015 Y SAN Q751 405 002 0308 TR 2SA1037K T146 R 405 002 0407 TR 2SA1037K T146 S 405 002 6706 TR 2SA1179 M6 TB 405 002 6904 TR 2SA1179 M7 TB 405 173...

Page 24: ...SANYO Electric Co Ltd A14800 Oct 03 30 BB Printed in Japan ...

Page 25: ...EU2 EU2Z 35EM470 35EM470LBWA RU3M DJ12K 25EM1000 25EM1000LBWA 1000KK470 CRD NH LBZB 1SJ270 RD10EB2 MTZJ10B DZXL BZA10B EM1 EM1LBWA AE 1K AA EM1 EM1LBWA 1 16GJ 22KC 160EM 220XJ 1000KK470 CRD NH LBZB RD6 8EB1 MTZJ6 8A DZXLBZA6 8A 1 16GJ 560KC 22K RU3AM ZZ0122 B4Z21B0150N Z21B0340N 1SJ27K DJ12K 1 16GJ 10KC X 2400030 AH AJ 2400030 2400030 25EM470 LBWA 16EM22 16EM22LBWAJ 10K 22K 3 9K 1 16GJ 10KC X 1 16...

Page 26: ...611 H7 TP EE SW601 H2 SW601 H1 SW601 J606 C610 J1902 C835 VID AUD AUD VID AUD C1004 R1007 C1003 C1001 C1002 J1002 R1003 R1002 D448 C449 JP204 D1910 L441 L441A L441 H3 C435 C435B R441 R435 C437 C435A C435 H3 C435 H2 C435 H1 C441B C441A C441 D441 C435 H4 C441 H1 C441 H2 C441 H3 C441 H4 R435A H1 R435A H2 J435 Q661 E B C601 D605 C605 VA601 R602 D603 R602 H2 D606 C606 J603 R602 H1 R602 H3 R602 H4 C603 ...

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