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1.Test Item:

 Drop Test

P.10/10

2.Test Purpose:

 This test simulates the drop of the packaging during transport.

3.Test Procedure:

 Number of Test Samples (Per design type, Manufacturer ) and Drop Orientation For other than flat drops    

 the centre of gravity must be vertically over the point of impact. Where more than one orientation is 

 possible for a given drops, the orientation most likely to result in failure of the packaging must be used.

 Five (one for each drop)

 First drop: flat on the bottom

 Second drop: flat on the top

 Third drop: flat on the long side

 Fourth drop: flat on the short side 

 Fifth drop: on a corner

 SANYO Internal Procedure:

  Packaging: Fiberboard boxes. Number of test samples: Five(one for each drop). It may do the drop

  of five orientations with one sample if the packing does not have the big damage.

  Drop orientation: As above.

4.Test Requirements:

  A Package passes the test if it meets the following criteria:

 Each package is capable of withstanding a 1.2 meter drop test in any orientation without damage to cells

 cell) contact and without release of contents.

5.Test Date: 

        2010/01/15

6.Test Data:      

 PASS(Drop height 1.2m)

6-1. No any package crack

6-2. No any cell damege and battery damage.
6-3. No any out side release of contents from shipping box
6-4. No any contact between battery and battery, cell and cell.

Packaging size:

150*350*555

mm

Packaging weight (before):

Packaging weight (after):

UN Test Data         (Model:3UR18650-2-T0638)

 Reconstituted wood boxes

 or batteries contained therein, without shifting of the contents so as to allow battery to battery (or cell

 Fibreboard boxes

 Plastic boxes

 Steel or aluminum boxes

 which are in the shape of a box.

Drop orientation

Packaging

Number of test

9.0kg

9.0kg

samples

 Boxes of natural wood

 Plywood boxes

 Composite      Packagings

SANYO confidential                                Copyright (c) 2008, Sanyo Electric Co., Ltd.

Summary of Contents for AS10D3E

Page 1: ...rcharged The sample has passed the items of UN38 3 Date March 09 2010 Sanyo Test Report Lithium Ion Battery 3UR18650 2 T0638 SANYO Energy Suzhou CO LTD SANYO Energy Suzhou CO LTD United Nations Recomenndations on the TRANSPORT OF DANGEROUS GOODS Remark Consignor Address Sanyo Energy Suzou Co Ltd Check Certification by Similar Model 3UR18650 2 T0627 Ratio of 3UR18650 2 T0638 3UR18650 2 T0627 100 10...

Page 2: ...nt which is given influence The element which is given influence T1 Altitude Simulation Decompression load Crimped part Gasket Cell Gas Release Vent Cell Case Cell Pack Plastic Case Holding Member Insulator Insulation Tape Both Sides Tape Coating materials Date March 09 2010 B Checklist for Judging New Type Battery or not Confirmation of presence of change in The element which is given influence C...

Page 3: ...es First cycle 50 charged First cycle fully charged 4 batteries For cell only After 50 cycles fully discharged After 50 cycles fully charged 4 batteries 5 cells for cylindrical cell 10 cells for prismatic cell 10 cells for prismatic cell 5 cells for cylindrical cell 5 cells for coin cell 5 cells for coin cell Lithium equivalent content Manual of Tests and Criteria ST SG AC 10 11 Rev 4 PartIII sub ...

Page 4: ...ong side 4 flat on the short side 5 on a corner We declare the above The test result mentioned above was checked according to UN test Model Regulations ST SG AC 10 1 Rev 15 Special Provision188 Lithium equivalent content 5 4 g AS10D3E Mar 09 2010 Nominal voltage Watt hour rating Lithium ion battery Specification Customer Model E1004220 Sanyo Product Code Sanyo Model F12431010 3UR18650 2 T0638 Cert...

Page 5: ... 033 12 97 12 96 99 9 0 PASS 3 328 44 328 46 0 006 12 97 12 97 100 0 0 PASS 4 328 30 328 42 0 037 12 95 12 95 100 0 0 PASS 5 327 63 327 42 0 064 0 PASS 6 328 29 327 99 0 091 PASS 7 328 08 328 10 0 006 0 PASS 8 328 15 328 26 0 034 0 PASS 9 328 60 328 56 0 012 12 97 12 97 100 0 0 PASS 10 328 67 328 67 0 000 12 96 12 96 100 0 0 PASS 11 327 57 327 32 0 076 12 97 12 97 100 0 0 PASS 12 327 89 328 02 0 0...

Page 6: ...t relating to voltage is not applicable to test batteries at fully discharged states 5 Test Date 2010 1 8 2010 1 14 6 Test Data Before test After test Before test After test 1 327 78 327 57 0 064 12 94 12 73 98 4 0 PASS 2 328 69 328 50 0 058 12 96 12 70 98 0 0 PASS 3 328 46 328 28 0 055 12 97 12 75 98 3 0 PASS 4 328 42 328 24 0 055 12 95 12 74 98 4 0 PASS 5 327 42 327 22 0 061 0 PASS 6 327 99 328 ...

Page 7: ... 0 1 no leakage no venting no disassembly no rupture and no fire and the voltage retention is not less than 90 The requirement relating to voltage is not applicable to test batteries at fully discharged states 5 Test Date 2010 1 15 2010 1 18 6 Test Data Before test After test Before test After test 1 327 57 327 66 0 027 12 73 12 72 99 9 0 PASS 2 328 50 328 63 0 040 12 70 12 68 99 8 0 PASS 3 328 28...

Page 8: ...ss less than 0 1 no leakage no venting no disassembly no rupture and no fire and the voltage retention is not less than 90 The requirement relating to voltage is not applicable to test batteries at fully discharged states 5 Test Date 2010 1 19 6 Test Data Before test After test Before test After test 1 327 66 327 69 0 009 12 72 12 72 100 0 0 PASS 2 328 63 328 60 0 009 12 68 12 67 99 9 0 PASS 3 328...

Page 9: ...or the test to be concluded SANYO Internal Procedure As above 4 Test Requirements External temperature of test batteries does not exceed 170 and there is no disassembly no rupture and no fire within six hours of this test 5 Test Date 2010 1 21 2010 1 22 6 Test Data 1 0 PASS 2 0 PASS 3 0 PASS 4 0 PASS 5 0 PASS 6 0 PASS 7 0 PASS 8 0 PASS 9 0 PASS 10 0 PASS 11 0 PASS 12 0 PASS 13 0 PASS 14 0 PASS 15 ...

Page 10: ...s will be subjected to the impact Each sample is to be subjected to only a single impact Separate samples are to be used for each impact A coin or button cell is to be impacted with the flat surface of the sample parallel to the flat surface and the 15 8mm diameter curved surface lying across its center SANYO Internal Procedure As above 4 Test Requirements External temperature of test batteries do...

Page 11: ...ge of the battery or 22V b when the manufacturer s recommended charge voltage is more than 18V the minimum voltage of the test shall be 1 2 times the maximum charge voltage Tests are to be conducted at ambient temperature The duration of the test shall be 24 hours SANYO Internal Procedure Min Charge Voltage Charge Current 4 Test Requirements There is no disassembly and no fire within seven days of...

Page 12: ...op orientation As above 4 Test Requirements A Package passes the test if it meets the following criteria Each package is capable of withstanding a 1 2 meter drop test in any orientation without damage to cells cell contact and without release of contents 5 Test Date 2010 01 15 6 Test Data PASS Drop height 1 2m 6 1 No any package crack 6 2 No any cell damege and battery damage 6 3 No any out side r...

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