background image

25 

 

    
 

 

CHECKING 

PERIOD 

PART TO 

CHECK 

THINGS TO 

CHECK FOR 

CHECKING 

METHOD 

REMEDY 

Daily 

Carrying rollers 

Foreign substances on   

surfaces 

Visual inspection   

 

Remove foreign substances 

and clean. 

Foreign substances of 

magnet parts 

Visual inspection   

 

Remove foreign substances 

and clean. 

Rotation malfunction (of   

accumulating roller parts) 

Visual inspection   

and manual check 

Inspection, adjustment 

Line shaft 

Foreign substances of 

magnet parts 

Visual inspection   

 

Remove foreign substances 

and clean. 

Foreign substances of shaft 

parts 

Visual inspection   

 

Remove foreign substances 

and clean. 

Drive unit 

Trouble of gears   

(gear driving type machine) 

Visual inspection   

 

Inspection, adjustment 

Loosening of timing belt 

(timing belt driving type   

machine) 

Visual inspection   

 

Inspection, adjustment 

  See p.22. 

Monthly 

Carrying rollers 

Rotation malfunction (of 

magnet parts and bearing   

parts) 

Visual inspection   

and manual check 

nspection and adjustment,   

repair or replacement       

→ See p.1

6,17 and 20. 

Line shaft 

Rotation malfunction (of 

magnet parts and bearing   

parts) 

Visual inspection   

and manual check 

Inspection and adjustment,   

repair or replacement   

→ See p.2

1. 

Drive unit 

Trouble of driving 

transmission parts 

Visual inspection   

 

Inspection and adjustment, 

repair or replacement       

→ See p.

18,19,22 and 23. 

Wear of crossed helical 

gears (single drive type   

CLAMC model) 

Visual inspection   

 

Apply oil to motor side   

crossed helical gear 

Three   

monthly 

Drive unit   

(geared motor) 

Rotation malfunction, loose 

attachment bolts 

Visual inspection   

and manual check 

Inspect and tighten loose 

attachment bolts 

Overheat and abnormal 

noise of motor 

Manual check and   

listening 

Inspection and adjustment 

or replacement       

→ See p.

18 and 19. 

Six   

monthly 

Frame, stands 

and each 

attachment 

part 

Overheat and abnormal   

noise of bearing parts of   

carrying rollers and line shaft 

Visual inspection   

and manual check 

Inspect, adjust and tighten 

loose attachment bolts. 

Overheat and abnormal   

noise of bearing parts of   

carrying rollers and line shaft 

Manual check and   

listening 

Inspection and repair or 

replacement 

Damage of each part 

Visual inspection   

and manual check 

Inspection and repair or 

replacement 

9-2. ITEMS FOR REGULAR INSPECTION 

Summary of Contents for MAGDRIVE CLAM

Page 1: ...1 OPERATING AND SERVICE MANUAL Sanki Non contact Magnetic Drive Conveyor MAGDRIVE CLAM CLDM and CLAMC models...

Page 2: ...at it may be referred to when needed For the following models refer to the separate operating and service manual Sanki Clean Conveyor Applied models CLAA CLAD and CLAC models TABLE OF CONTENTS 1 Cauti...

Page 3: ...odel code Power source frequency and belt speed in m min eg 50Hz 15 7m min Nominal roller width in cm eg 50cm Roller pitch in cm 2 digits eg 2cm Power source eg 200V three phase Motor type and Motor o...

Page 4: ...touch electrical parts with wet hands Do NOT use in an explosive atmosphere Avoid explosive gas explosive dust etc Lower cover and guard Install the optional lower cover or guard in order to prevent e...

Page 5: ...the sides of the conveyor Injury may result from a toppling conveyor Toppling prevention When using the conveyor be sure to secure it to the floor ground with anchor bolts etc to prevent it from toppl...

Page 6: ...6 2 COMPONENT NAMES 2 1 ACCUMULATING TYPE CLAM MODEL AND LIVE ROLLER TYPE CLDM MODEL...

Page 7: ...7 2 2 CORNER ROLLER TYPE CLAMC MODEL...

Page 8: ...ING STANDS 3 ASSEMBLY NOTE When changing installation positions of stands pay special attention to balance of conveyor for safety 3 2 INSTALLING GUIDE RAILS OPTIONAL Installing guide rails optional eg...

Page 9: ...Control devices switch etc are optional 3 3 CONTROL UNIT INSTALLATION BE SURE TO SWITCH OFF POWER SUPPLY Before starting procedures below be sure to stop conveyor and switch off power supply In addit...

Page 10: ...on indicator is illuminated in green 2 Set RUN STOP switch to RUN position Motor will start rotating and conveyor will run 3 To increase speed turn speed control clockwise to decrease speed turn it c...

Page 11: ...g the power on and off 4 Before turning off the power supply be sure to set RUN STOP switch to STOP position otherwise there is a risk that the motor will restart rotating unexpectedly when powered Mo...

Page 12: ...with I O connector Item number DV0PM20076 sold separately N FB L 3 L 2 L 1 Noise filter NOTE For single phase power source connect power source input terminals to L1 and L2 Caution When Using brushles...

Page 13: ...ilt in protective function against overload overcurrent overheat etc In emergency brushless inverter trips and alarm LED is illuminated in red NOTE 1 When brushless inverter trips immediately set RUN...

Page 14: ...UN position belt running will be rapidly reversed and the inverter may trip due to inertia of load In this case alarm LED will be illuminated in red 2 Machine without Reverse Switch To change directio...

Page 15: ...15 MEMO...

Page 16: ...by loosening attachment bolts with a hexagonal wrench 3 Hold both ends of broken defective carrying roller 3 and raise the entire carrying roller vertically Bearings 4 of both roller ends will then be...

Page 17: ...om center frame bearing holder 4 4 Attach center frame bearing holder 4 to replacement carrying roller 5 5 Referring to fig B simultaneously insert both ends of replacement carrying roller 5 into slot...

Page 18: ...lts 4 Disconnect cable coming out of geared motor from control unit 5 Tightly fix replacement geared motor 4 to motor bracket 5 with attachment bolts 3 4 bolts 6 Reinstall drive gear 6 or timing pulle...

Page 19: ...t geared motor 6 Attach geared motor 3 to corner base 5 by tightening attachment bolts 2 4 bolts Make sure that crossed helical gear of geared motor and line shaft side crossed helical gear are proper...

Page 20: ...o touch other magnets 4 Fit center of replacement magnet 5 to center of O ring 6 on carrying roller shaft If O ring 6 is broken defective replace it also 5 Reinstall collar 7 and bearing 4 in initial...

Page 21: ...the O ring 6 of removed broken defective magnet on line shaft 10 NOTE Fit center of magnet 9 to center of O ring 6 If O ring is broken defective replace it as well 5 To restore line shaft correctly re...

Page 22: ...lt 5 loosen attachment bolts 3 4 bolts and move geared motor 4 slightly downward 3 Properly adjust timing belt tension Fix geared motor 4 by tightening attachment bolts 3 4 bolts 4 Reinstall drive uni...

Page 23: ...shaft 14 together with timing belt from geared motor bracket 10 Then remove timing belt 5 from driving line shaft 14 5 Install replacement timing belt to driving line shaft 14 Correctly position timin...

Page 24: ...spection and correction repair or replacement Inspect remove foreign substance and clean Inspect and reduce load Inspection and repair or replacement Inspection and repair or replacement Take up belt...

Page 25: ...ion malfunction of magnet parts and bearing parts Visual inspection and manual check Inspection and adjustment repair or replacement See p 21 Drive unit Trouble of driving transmission parts Visual in...

Page 26: ...26 MEMO...

Page 27: ...27 MEMO...

Page 28: ...23 01 hansou jp Contact us Particular attention is given to the manufacture and transportation of SANKI conveyors However if you need any information about the use or failure of the machine or any oth...

Reviews: