Sandpiper Signature HDB3 Service & Operating Manual Download Page 2

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Model HDB3/HDB4 

IMPORTANT

Read the safety warnings and instructions in this manual 

before pump installation and start-up. Failure to comply with 

the recommendations stated in this manual could damage the 

pump and void factory warranty.

When used for toxic or aggressive fluids, the pump should 

always be flushed clean prior to disassembly.

Airborne particles and loud noise hazards. Wear eye and ear 

protection.

Before maintenance or repair, shut off the compressed air line, 

bleed the pressure, and disconnect the air line from the pump. 

Be certain that approved eye protection and protective clothing 

are worn at all times. Failure to follow these recommendations 

may result in serious injury or death.

When the pump is used for materials that tend to settle out 

or solidify, the pump should be flushed after each use to 

prevent damage. In freezing temperatures the pump should be 

completely drained between uses.

Before pump operation, inspect all fasteners for loosening 

caused by gasket creep. Retighten loose fasteners to prevent 

leakage. Follow recommended torques stated in this manual.

CAUTION

WARNING

Nonmetallic pumps and plastic components are not UV 

stabilized.  Ultraviolet radiation can damage these parts and 

negatively affect material properties. Do not expose to UV light 

for extended periods of time.

In the event of diaphragm rupture, pumped material may enter 

the air end of the pump, and be discharged into the atmosphere. 

If pumping a product that is hazardous or toxic, the air exhaust 

must be piped to an appropriate area for safe containment.

This pump is pressurized internally with air pressure during 

operation. Make certain that all fasteners are in good condition 

and are reinstalled properly during reassembly.

Take action to prevent static sparking. Fire or explosion can 

result, especially when handling flammable liquids. The pump, 

piping, valves, containers and other miscellaneous equipment 

must be properly grounded.

Safety Information

ATEX Pumps - Conditions For Safe Use

Use safe practices when lifting

kg

R E C YC L I N G 

Many components of SANDPIPER

®

 AODD 

pumps are made of recyclable materials.  

We encourage pump users to recycle worn 

out parts and pumps whenever possible, 

after any hazardous pumped fluids are  

thoroughly flushed.

WARNING

The use of non-OEM replacement parts will void (or negate) 

agency certifications, including CE, ATEX, CSA, 3A and EC1935 

compliance (Food Contact Materials).  Warren Rupp, Inc. cannot

 

ensure nor warrant non-OEM parts to meet the stringent 

requirements of the certifying agencies. 

1. 

 

Ambient temperature range is as specifi ed in tables 1 to 3 on the next page 

(per Annex I of DEKRA 18ATEX0094X)

2. 

 

ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in  

   

accordance with local electrical codes

3. 

 

Non-Metallic ATEX Pumps only — See Explanation of Pump Nomenclature / ATEX Details Page

   

Conductive Polypropylene, conductive Acetal or conductive PVDF pumps are not to be installed in applications where the  

   

pumps may be subjected to oil, greases and hydraulic liquids.

4. 

 

The optionally provided solenoids shall be protected by a fuse corresponding to its rated current (max 3*Irat according  

   

to EN 60127) or by a motor protecting switch with short circuit and thermal instantaneous tripping (set to the rated  

   

current) as short circuit protection. For solenoids with a very low rated current, a fuse with the lowest current value  

   

according to the indicated standard will be suffi  cient. The fuse may be accommodated in the associated supply unit  

   

or shall be separately arranged. The rated voltage of the fuse shall be equal or greater than the stated rated voltage of the  

   

solenoid. The breaking capacity of the fuse shall be as high as or higher than the maximum expected short circuit current  

   

at the location of the installation (usually 1500 A). The maximum permissible ripple is 20% for all dc solenoids.

  

*Not applicable for all pump models — See Explanation of Pump Nomenclature / ATEX Details Page

5.  

When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area,  

   

as defi ned in EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following protection methods must be applied

   

- Equipment is always used to transfer electrically conductive fl uids or 

   

- Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running.

6.  

Pumps provided with the pulse output kit and used in the potentially explosive atmosphere caused by the presence of  

   

the combustible dust shall be installed in such a way that the pulse output kit is protected against impact

  

*Not applicable for all pump models — See Explanation of Pump Nomenclature / ATEX Details Page

UNIVERSAL ALL AODD

Summary of Contents for Signature HDB3

Page 1: ...SPACED ON A 6 00 B C 31 07 789 1 82 46 17 50 445 17 62 448 8X 56 14 MOUNTING HOLE 11 00 279 15 00 381 AIR EXHAUST 1 NPT 18 63 473 37 15 944 26 06 662 AIR INLET 3 4 NPT 19 66 499 32 65 829 16 25 413 4 22 107 19 50 495 27 30 693 SUCTION PORT 4 150 ANSI FLANGE 8X 75 HOLES EQUALLY SPACED ON A 7 50 B C DISCHARGE PORT 4 150 ANSI FLANGE 8X 75 HOLES EQUALLY SPACED ON A 7 50 B C 11 00 279 15 00 381 17 63 4...

Page 2: ... are thoroughly flushed WARNING The use of non OEM replacement parts will void or negate agency certifications including CE ATEX CSA 3A and EC1935 compliance Food Contact Materials Warren Rupp Inc cannot ensure nor warrant non OEM parts to meet the stringent requirements of the certifying agencies 1 Ambient temperature range is as specified in tables 1 to 3 on the next page per Annex I of DEKRA 18...

Page 3: ...0 C to 50 C 20 C to 100 C T5 T100 X Ambient Temperature Range C Process Temperature Range C 20 C to 60 C 20 C to 150 C 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series Natural Gas Models are restricted to 20 C to 80 C process temperature Note The ambient temperature range and the process temperature range should not exceed the operating temperature range of the applied n...

Page 4: ...ubleshooting Guide SECTION 3 EXPLODED VIEW 10 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 14 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediate Assembly SECTION 7 WARRANTY CERTIFICATES 17 Warranty EC Declaration of Conformity Machinery EC Declaration of Conformity ATEX EC Summary of Markings 1 P...

Page 5: ...0 C T200 C Da I M1 Ex h I Ma II SI HI N A II 2 G Ex h IIC T5 225 C T2 Gb II 2 D Ex h IIIC T100 C T200 C Db A CI II HI HC SI SS P1 ST1 1 2 ATEX Details Construction Options II 1 G Ex h IIC T5 225 C T2 Ga II 1D Ex h IIIC T100 C T200 C Da I M1 Ex h I Ma II SI 00 II 2 G Ex h IIC T5 225 C T2 Gb II 2 D Ex h IIIC T100 C T200 C Db A I SI SS 00 II 2 G Ex h ia IIC T5 Gb II 2 D Ex h ia IIIC T100 C Db A I II ...

Page 6: ... 0 1 2 3 4 5 6 7 8 9 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 Liters per minute U S Gallons per minute CAPACITY 0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 20 34 40 68 60 101 9 80 135 9 100 169 9 120 203 9 140 237 9 160 271 8 180 305 8 200 339 8 MODEL HDB3 HDB4 Performance Curve Performance based on the following elastomer fitted pump floode...

Page 7: ... by chlorine fuming nitric acid and other strong oxidizing agents 180 F 82 C 32 F 0 C PVDF Polyvinylidene Fluoride A durable fluoroplastic with excellent chemical resistance Excellent for UV applications High tensile strength and impact resistance 250 F 121 C 0 F 18 C Santoprene Injection molded thermoplastic elastomer with no fabric layer Long mechanical flex life Excellent abrasion resistance 27...

Page 8: ...nce 125 3mm Dimensional Drawings 36 40 925 18 63 473 26 06 662 AIR INLET 3 4 NPT 19 66 499 32 65 829 1 22 31 13 50 343 16 25 413 24 30 617 SUCTION PORT 3 150 ANSI FLANGE 4X 75 HOLES EQUALLY SPACED ON A 6 00 B C DISCHARGE PORT 3 150 ANSI FLANGE 4X 75 HOLES EQUALLY SPACED ON A 6 00 B C 11 00 279 15 00 381 17 63 448 8X 56 MOUNTING HOLE AIR EXHAUST 1 NPT 1 PUMP SPECS ...

Page 9: ...ce 125 3mm Dimensional Drawings 18 63 473 37 15 944 26 06 662 AIR INLET 3 4 NPT 19 66 499 32 65 829 16 25 413 4 22 107 19 50 495 27 30 693 SUCTION PORT 4 150 ANSI FLANGE 8X 75 HOLES EQUALLY SPACED ON A 7 50 B C DISCHARGE PORT 4 150 ANSI FLANGE 8X 75 HOLES EQUALLY SPACED ON A 7 50 B C 11 00 279 15 00 381 17 63 448 8X 56 MOUNTING HOLE AIR EXHAUST 1 NPT 1 PUMP SPECS ...

Page 10: ...125 3mm Dimensional Drawings 6 26 159 18 62 473 19 25 489 31 19 792 26 06 662 DISCHARGE PORT 3 150 ANSI FLANGE 4X 75 HOLES EQUALLY SPACED ON A 6 00 B C SUCTION PORT 3 150 ANSI FLANGE 4X 75 HOLES EQUALLY SPACED ON A 6 00 B C AIR INLET 3 4 NPT 31 07 789 15 32 389 1 82 46 27 34 694 17 50 445 17 62 448 8X 56 14 MOUNTING HOLE 11 00 279 15 00 381 AIR EXHAUST 1 NPT 1 PUMP SPECS ...

Page 11: ...ance 125 3mm Dimensional Drawings 6 26 159 18 62 473 19 25 489 31 19 792 26 06 662 DISCHARGE PORT 4 150 ANSI FLANGE 8X 75 HOLES EQUALLY SPACED ON A 7 50 B C SUCTION PORT 4 150 ANSI FLANGE 8X 75 HOLES EQUALLY SPACED ON A 6 00 B C AIR INLET 3 4 NPT 18 32 465 17 50 445 30 34 771 1 18 30 17 62 448 8X 56 14 MOUNTING HOLE 11 00 279 15 00 381 AIR EXHAUST 1 NPT 1 PUMP SPECS ...

Page 12: ...e check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilot valve sends a pressure signal to the oppo...

Page 13: ...causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred The v...

Page 14: ...int of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line s...

Page 15: ...ing action Convert from one configuration to the other by rotating the outer chambers as indicated and substituting the proper pump base low base for top porting high base for bottom porting Composite Repair Parts Drawing 15 16 14 22 3 19 27 24 29 11 1 23 5 21 6 9 44 25 38 41 2 44 12 37 8 30 28 7 35 18 33 34 13 31 10 43 4 40 43 10 42 42 36 39 44 29 32 32 44 20 20 38 17 45 47 46 44 29 43 10 3 HDB3 ...

Page 16: ...Pilot Valve Assembly Seals O rings and Gaskets 476 327 354 Wet End Kit Santoprene Diaphragms Santoprene Check Balls FabricManifoldGaskets NitrileSpacer Gasket EPDM Wear Pads EPDM Seals EPDM Seat O rings 476 327 360 Wet End Kit NitrileDiaphragms NitrileCheckBalls Fabric Manifold Gaskets Nitrile Wear Pads Nitrile Seals Nitrile Seat O rings 476 327 364 Wet End Kit EPDM Diaphragms EPDM Check Balls Fab...

Page 17: ...d 1 26 530 038 000 Muffler 1 27 544 003 330 Nut Hex 5 8 11 Unc 4 28 545 008 330 Nut Hex 1 2 13 24 29 545 009 330 Nut Hex 5 8 11 Unc 10 30 560 001 360 O Ring 2 Item Part Number Description Qty 31 560 045 360 O Ring 2 32 560 207 360 O Ring 8 560 207 363 O Ring 8 560 207 364 O Ring 8 560 207 365 O Ring 8 32 720 074 608 Seal Ring 8 33 570 010 360 Pad Wear 2 570 010 363 Pad Wear 2 570 010 364 Pad Wear ...

Page 18: ...ed BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection ...

Page 19: ...s stated in this manual will damage the pump and void factory warranty 1 A 1 B 1 B 1 C 1 E 1 F 1 G 1 C 1 E 1 F 1 G 1 D Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove Hex Head Cap Screws 1 G Step 2 Remove end cap 1 F gasket 1 E and bumper 1 C Step 3 Remove spool part of 1 B caution do not scratch Step 4 Press sleeve 1 B from body 1 A Step 5 Inspect O Ring 1 D ...

Page 20: ...O Rings 1 5 E 560 023 360 O Ring Spool 2 5 F 675 037 080 Retaining Ring 1 5 A 5 F 5 D 5 B 5 C 5 E Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 5F Step 2 Remove sleeve 5B inspect O Rings 5C replace if required Step 3 Remove spool 5D from sleeve 5B inspect O Rings 5E replace if required Step 4 Lightly lubricate O Rings 5C and 5E Reassemble in reverse order LEGEND ...

Page 21: ... together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate for stress relaxation in the clamped assembly Step 6 Thread one assembly onto the diaphragm rod with sealing washer when used and bumper Step 7 Install diaphragm rod assembly into pump and secure by in...

Page 22: ...EN809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warre...

Page 23: ...F Series MSA Series U Series F Series T Series Conductive plastic pump models with integral muffler S Series PB Series Tranquilizer surge suppressors Hazardous Location Applied I M1 Ex h I Ma II 1 G Ex h IIC T5 225 C T2 Ga II 1 D Ex h IIIC T100 C T200 C Da II 2 G Ex h ia IIC T5 Gb II 2 D Ex h ia IIIC T100 C Db II 2 G Ex h mb IIC T5 Gb II 2 D Ex mb tb IIIC T100 Db Metallic pump models with no exter...

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