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Sandpiper Signature HDB3, Service & Operating Manual

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Sandpiper Signature HDB3 Service & Operating Manual Download Page 16

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16

 • Model HDB3/HDB4 

475.292.360 

Wet End Conversion Kit

   

 

Design Level 4 Cast Iron Seats, 

 

   

 

Nitrile O-rings

475.292.363 

Wet End Conversion Kit

   

 

Design Level 4 Cast Iron Seats, 

 

   

 

FKM O-rings

475.292.364 

Wet End Conversion Kit

   

 

Design Level 4 Cast Iron Seats, 

 

   

 

EPDM O-rings

475.292.365 

Wet End Conversion Kit

   

 

Design Level 4 Cast Iron Seats, 

 

   

 

Neoprene O-rings

475.292.608 

Wet End Conversion Kit

   

 

Design Level 4 Cast Iron Seats, 

 

   

 

Conductive PTFE O-rings

475.293.360 

Wet End Conversion Kit

   

 

Design Level 4 Stainless Steel Seats, 

 

   

 

Nitrile O-rings

475.293.363 

Wet End Conversion Kit

   

 

Design Level 4 Stainless Steel Seats, 

 

   

 

FKM O-rings

475.293.364 

Wet End Conversion Kit

   

 

Design Level 4 Stainless Steel Seats, 

 

   

 

EPDM O-rings

475.293.365 

Wet End Conversion Kit

   

 

Design Level 4 Stainless Steel Seats, 

 

   

 

Neoprene O-rings

475.293.366 

Wet End Conversion Kit

   

 

Design Level 4 Stainless Steel Seats, 

 

   

 

FDA White Nitrile O-rings

475.293.608 

Wet End Conversion Kit

   

 

Design Level 4 Stainless Steel Seats, 

 

   

 

Nitrile O-rings

476.251.000 

Air End Kit

   

 

Sleeve and Spool Set, Pilot Valve Assembly,   

   

 

Seals, O-rings and Gaskets

476.327.354 

Wet End Kit

   

 

Santoprene Diaphragms, Santoprene Check   

   

 

Balls, Fabric Manifold Gaskets, Nitrile Spacer  

   

 

Gasket, EPDM Wear Pads, EPDM Seals,    

   

 

EPDM Seat O-rings

476.327.360 

Wet End Kit

   

 

Nitrile Diaphragms, Nitrile Check Balls, Fabric  

   

 

Manifold Gaskets, Nitrile Wear Pads, Nitrile    

   

 

Seals, Nitrile Seat O-rings

476.327.364 

Wet End Kit

   

 

EPDM Diaphragms, EPDM Check Balls, 

 

   

 

Fabric Manifold Gaskets, EPDM Wear Pads,   

   

 

EPDM Seals, EPDM Seat O-rings

476.327.365 

Wet End Kit

   

 

Neoprene Diaphragms, Neoprene Check    

   

 

Balls, Fabric Manifold Gaskets, Neoprene    

   

 

Wear Pads, Neoprene Seals, 

 

   

 

Neoprene Seat O-rings

476.327.633 

Wet End Kit

   

 

FKM Diaphragms, PTFE Check Balls, 

 

   

 

Blue Gylon Manifold Gaskets, FKM Manifold   

   

 

Seals, FKM Seats O-rings

476.327.635 

Wet End Kit

   

 

PTFE Overlay Diaphragms, Neoprene  

 

   

 

Backup Diaphragms, PTFE Check    

 

   

 

Balls, Blue Gylon Manifold Gaskets,  

 

   

 

PTFE Seat Seals, PTFE Manifold Seals

476.327.636 

Wet End Kit

   

 

FDA White Nitrile Diaphragms, PTFE Check   

   

 

Balls, Blue Gylon Manifold Gaskets, FDA    

   

 

White Nitrile Seat O-rings, FDA White Nitrile   

   

 

Manifold Seals

476.327.644 

Wet End Kit

   

 

Santoprene Diaphragms, PTFE Check Balls,  

   

 

Nitrile Spacer Gasket, EPDM Wear Pads,    

   

 

EPDM Seals, and EPDM Seat O-rings

Service and Repair Kits

Conversion Kits

Service Kits

3: EXP

 VIEW

Summary of Contents for Signature HDB3

Page 1: ...SPACED ON A 6 00 B C 31 07 789 1 82 46 17 50 445 17 62 448 8X 56 14 MOUNTING HOLE 11 00 279 15 00 381 AIR EXHAUST 1 NPT 18 63 473 37 15 944 26 06 662 AIR INLET 3 4 NPT 19 66 499 32 65 829 16 25 413 4 22 107 19 50 495 27 30 693 SUCTION PORT 4 150 ANSI FLANGE 8X 75 HOLES EQUALLY SPACED ON A 7 50 B C DISCHARGE PORT 4 150 ANSI FLANGE 8X 75 HOLES EQUALLY SPACED ON A 7 50 B C 11 00 279 15 00 381 17 63 4...

Page 2: ... are thoroughly flushed WARNING The use of non OEM replacement parts will void or negate agency certifications including CE ATEX CSA 3A and EC1935 compliance Food Contact Materials Warren Rupp Inc cannot ensure nor warrant non OEM parts to meet the stringent requirements of the certifying agencies 1 Ambient temperature range is as specified in tables 1 to 3 on the next page per Annex I of DEKRA 18...

Page 3: ...0 C to 50 C 20 C to 100 C T5 T100 X Ambient Temperature Range C Process Temperature Range C 20 C to 60 C 20 C to 150 C 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series Natural Gas Models are restricted to 20 C to 80 C process temperature Note The ambient temperature range and the process temperature range should not exceed the operating temperature range of the applied n...

Page 4: ...ubleshooting Guide SECTION 3 EXPLODED VIEW 10 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 14 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediate Assembly SECTION 7 WARRANTY CERTIFICATES 17 Warranty EC Declaration of Conformity Machinery EC Declaration of Conformity ATEX EC Summary of Markings 1 P...

Page 5: ...0 C T200 C Da I M1 Ex h I Ma II SI HI N A II 2 G Ex h IIC T5 225 C T2 Gb II 2 D Ex h IIIC T100 C T200 C Db A CI II HI HC SI SS P1 ST1 1 2 ATEX Details Construction Options II 1 G Ex h IIC T5 225 C T2 Ga II 1D Ex h IIIC T100 C T200 C Da I M1 Ex h I Ma II SI 00 II 2 G Ex h IIC T5 225 C T2 Gb II 2 D Ex h IIIC T100 C T200 C Db A I SI SS 00 II 2 G Ex h ia IIC T5 Gb II 2 D Ex h ia IIIC T100 C Db A I II ...

Page 6: ... 0 1 2 3 4 5 6 7 8 9 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 Liters per minute U S Gallons per minute CAPACITY 0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 20 34 40 68 60 101 9 80 135 9 100 169 9 120 203 9 140 237 9 160 271 8 180 305 8 200 339 8 MODEL HDB3 HDB4 Performance Curve Performance based on the following elastomer fitted pump floode...

Page 7: ... by chlorine fuming nitric acid and other strong oxidizing agents 180 F 82 C 32 F 0 C PVDF Polyvinylidene Fluoride A durable fluoroplastic with excellent chemical resistance Excellent for UV applications High tensile strength and impact resistance 250 F 121 C 0 F 18 C Santoprene Injection molded thermoplastic elastomer with no fabric layer Long mechanical flex life Excellent abrasion resistance 27...

Page 8: ...nce 125 3mm Dimensional Drawings 36 40 925 18 63 473 26 06 662 AIR INLET 3 4 NPT 19 66 499 32 65 829 1 22 31 13 50 343 16 25 413 24 30 617 SUCTION PORT 3 150 ANSI FLANGE 4X 75 HOLES EQUALLY SPACED ON A 6 00 B C DISCHARGE PORT 3 150 ANSI FLANGE 4X 75 HOLES EQUALLY SPACED ON A 6 00 B C 11 00 279 15 00 381 17 63 448 8X 56 MOUNTING HOLE AIR EXHAUST 1 NPT 1 PUMP SPECS ...

Page 9: ...ce 125 3mm Dimensional Drawings 18 63 473 37 15 944 26 06 662 AIR INLET 3 4 NPT 19 66 499 32 65 829 16 25 413 4 22 107 19 50 495 27 30 693 SUCTION PORT 4 150 ANSI FLANGE 8X 75 HOLES EQUALLY SPACED ON A 7 50 B C DISCHARGE PORT 4 150 ANSI FLANGE 8X 75 HOLES EQUALLY SPACED ON A 7 50 B C 11 00 279 15 00 381 17 63 448 8X 56 MOUNTING HOLE AIR EXHAUST 1 NPT 1 PUMP SPECS ...

Page 10: ...125 3mm Dimensional Drawings 6 26 159 18 62 473 19 25 489 31 19 792 26 06 662 DISCHARGE PORT 3 150 ANSI FLANGE 4X 75 HOLES EQUALLY SPACED ON A 6 00 B C SUCTION PORT 3 150 ANSI FLANGE 4X 75 HOLES EQUALLY SPACED ON A 6 00 B C AIR INLET 3 4 NPT 31 07 789 15 32 389 1 82 46 27 34 694 17 50 445 17 62 448 8X 56 14 MOUNTING HOLE 11 00 279 15 00 381 AIR EXHAUST 1 NPT 1 PUMP SPECS ...

Page 11: ...ance 125 3mm Dimensional Drawings 6 26 159 18 62 473 19 25 489 31 19 792 26 06 662 DISCHARGE PORT 4 150 ANSI FLANGE 8X 75 HOLES EQUALLY SPACED ON A 7 50 B C SUCTION PORT 4 150 ANSI FLANGE 8X 75 HOLES EQUALLY SPACED ON A 6 00 B C AIR INLET 3 4 NPT 18 32 465 17 50 445 30 34 771 1 18 30 17 62 448 8X 56 14 MOUNTING HOLE 11 00 279 15 00 381 AIR EXHAUST 1 NPT 1 PUMP SPECS ...

Page 12: ...e check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilot valve sends a pressure signal to the oppo...

Page 13: ...causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred The v...

Page 14: ...int of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line s...

Page 15: ...ing action Convert from one configuration to the other by rotating the outer chambers as indicated and substituting the proper pump base low base for top porting high base for bottom porting Composite Repair Parts Drawing 15 16 14 22 3 19 27 24 29 11 1 23 5 21 6 9 44 25 38 41 2 44 12 37 8 30 28 7 35 18 33 34 13 31 10 43 4 40 43 10 42 42 36 39 44 29 32 32 44 20 20 38 17 45 47 46 44 29 43 10 3 HDB3 ...

Page 16: ...Pilot Valve Assembly Seals O rings and Gaskets 476 327 354 Wet End Kit Santoprene Diaphragms Santoprene Check Balls FabricManifoldGaskets NitrileSpacer Gasket EPDM Wear Pads EPDM Seals EPDM Seat O rings 476 327 360 Wet End Kit NitrileDiaphragms NitrileCheckBalls Fabric Manifold Gaskets Nitrile Wear Pads Nitrile Seals Nitrile Seat O rings 476 327 364 Wet End Kit EPDM Diaphragms EPDM Check Balls Fab...

Page 17: ...d 1 26 530 038 000 Muffler 1 27 544 003 330 Nut Hex 5 8 11 Unc 4 28 545 008 330 Nut Hex 1 2 13 24 29 545 009 330 Nut Hex 5 8 11 Unc 10 30 560 001 360 O Ring 2 Item Part Number Description Qty 31 560 045 360 O Ring 2 32 560 207 360 O Ring 8 560 207 363 O Ring 8 560 207 364 O Ring 8 560 207 365 O Ring 8 32 720 074 608 Seal Ring 8 33 570 010 360 Pad Wear 2 570 010 363 Pad Wear 2 570 010 364 Pad Wear ...

Page 18: ...ed BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection ...

Page 19: ...s stated in this manual will damage the pump and void factory warranty 1 A 1 B 1 B 1 C 1 E 1 F 1 G 1 C 1 E 1 F 1 G 1 D Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove Hex Head Cap Screws 1 G Step 2 Remove end cap 1 F gasket 1 E and bumper 1 C Step 3 Remove spool part of 1 B caution do not scratch Step 4 Press sleeve 1 B from body 1 A Step 5 Inspect O Ring 1 D ...

Page 20: ...O Rings 1 5 E 560 023 360 O Ring Spool 2 5 F 675 037 080 Retaining Ring 1 5 A 5 F 5 D 5 B 5 C 5 E Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 5F Step 2 Remove sleeve 5B inspect O Rings 5C replace if required Step 3 Remove spool 5D from sleeve 5B inspect O Rings 5E replace if required Step 4 Lightly lubricate O Rings 5C and 5E Reassemble in reverse order LEGEND ...

Page 21: ... together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate for stress relaxation in the clamped assembly Step 6 Thread one assembly onto the diaphragm rod with sealing washer when used and bumper Step 7 Install diaphragm rod assembly into pump and secure by in...

Page 22: ...EN809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warre...

Page 23: ...F Series MSA Series U Series F Series T Series Conductive plastic pump models with integral muffler S Series PB Series Tranquilizer surge suppressors Hazardous Location Applied I M1 Ex h I Ma II 1 G Ex h IIC T5 225 C T2 Ga II 1 D Ex h IIIC T100 C T200 C Da II 2 G Ex h ia IIC T5 Gb II 2 D Ex h ia IIIC T100 C Db II 2 G Ex h mb IIC T5 Gb II 2 D Ex mb tb IIIC T100 Db Metallic pump models with no exter...

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