Sandpiper SB1 Original Instructions Manual Download Page 13

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sb1dl5sm-rev0317

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com

Model SB1 & SB25 •

Material Codes -

The Last 3 Digits of Part Number

000.....Assembly, sub-assembly;

and some purchased items

010.....Cast Iron

015.....Ductile Iron

020.....Ferritic Malleable Iron

080.....Carbon Steel, AISI B-1112

110 .....Alloy Type 316 Stainless Steel

111 .....Alloy Type 316 Stainless Steel

(Electro Polished)

112 .....Alloy C

113 .....Alloy Type 316 Stainless Steel

(Hand Polished)

114 .....303 Stainless Steel

115 .....302/304 Stainless Steel

117 .....440-C Stainless Steel (Martensitic)

120.....416 Stainless Steel

(Wrought Martensitic)

148.....Hardcoat Anodized Aluminum

150.....6061-T6 Aluminum

152.....2024-T4 Aluminum (2023-T351)

155.....356-T6 Aluminum

156.....356-T6 Aluminum

157.....Die Cast Aluminum Alloy #380

158.....Aluminum Alloy SR-319

162.....Brass, Yellow, Screw Machine Stock

165.....Cast Bronze, 85-5-5-5

166.....Bronze, SAE 660

170.....Bronze, Bearing Type,

Oil Impregnated

180.....Copper Alloy

305.....Carbon Steel, Black Epoxy Coated

306.....Carbon Steel, Black PTFE Coated

307.....Aluminum, Black Epoxy Coated

308.....Stainless Steel, Black PTFE Coated

309.....Aluminum, Black PTFE Coated

313.....Aluminum, White Epoxy Coated

330.....Zinc Plated Steel

332.....Aluminum, Electroless Nickel Plated

333.....Carbon Steel, Electroless

Nickel Plated

335.....Galvanized Steel

337.....Silver Plated Steel

351.....Food Grade Santoprene

353.....Geolast; Color: Black

354.....Injection Molded #203-40

Santoprene

Duro 40D +/-5;

Color: RED

356.....Hytrel

357.....Injection Molded Polyurethane

358.....Urethane Rubber

(Some Applications)

(Compression Mold)

359.....Urethane Rubber

360.....Nitrile Rubber Color coded: RED

363.....FKM (Fluorocarbon)

Color coded: YELLOW

364.....EPDM Rubber

Color coded: BLUE

365.....Neoprene Rubber

Color coded: GREEN

366.....Food Grade Nitrile

368.....Food Grade EPDM

371.....Philthane (Tuftane)

374.....Carboxylated Nitrile

375.....Fluorinated Nitrile

378.....High Density Polypropylene

379.....Conductive Nitrile

408.....Cork and Neoprene

425.....Compressed Fibre

426.....Blue Gard

440.....Vegetable Fibre

500.....Delrin

500

502.....Conductive Acetal, ESD-800

503.....Conductive Acetal, Glass-Filled

506.....Delrin

150

520.....Injection Molded PVDF

Natural color

540.....Nylon

542.....Nylon

544.....Nylon Injection Molded

550.....Polyethylene

551.....Glass Filled Polypropylene

552.....Unfilled Polypropylene

555.....Polyvinyl Chloride

556.....Black Vinyl

557.....Conductive Carbon-filled Polypropylene

558.....Conductive HDPE

570.....Rulon II

580.....Ryton

600.....PTFE (virgin material)

Tetrafluorocarbon (TFE)

603.....Blue Gylon

604.....PTFE

606.....PTFE

607.....Envelon

608.....Conductive PTFE

610.....PTFE Encapsulated Silicon

611 .....PTFE Encapsulated FKM

632.....Neoprene/Hytrel

633.....FKM/PTFE

634.....EPDM/PTFE

635.....Neoprene/PTFE

637.....PTFE, FKM/PTFE

638.....PTFE, Hytrel

/PTFE

639.....Nitrile/TFE

643.....Santoprene

/EPDM

644.....Santoprene

/PTFE

656 .....Santoprene

Diaphragm and

Check Balls/EPDM Seats

661.....EPDM/Santoprene

666.....FDA Nitrile Diaphragm,

PTFE Overlay, Balls, and Seals

668.....PTFE, FDA Santoprene

/PTFE

• Delrin and Hytrel are registered

tradenames of E.I. DuPont.

• Nylatron is a registered tradename

of Polymer Corp.

• Gylon is a registered tradename

of Garlock, Inc.

• Santoprene is a registered tradename

of Exxon Mobil Corp.

• Rulon II is a registered tradename

of Dixion Industries Corp.

• Ryton is a registered tradename

of Phillips Chemical Co.

• Valox is a registered tradename

of General Electric Co.

R E C YC L I N G

Many components of SANDPIPER

AODD

pumps are made of recyclable materials.

We encourage pump users to recycle worn

out parts and pumps whenever possible,

after any hazardous pumped fluids are

thoroughly flushed.

MODEL SPECIFIC

3: EXP

VIEW

Summary of Contents for SB1

Page 1: ...allic Design Level 5 Warren Rupp Inc A Unit of IDEX Corporation 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2017 Warren Rupp Inc All rights reserved Certified Quality ISO 9001 Certified ISO 14001 Certified SERVICE OPERATING MANUAL Original Instructions 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 AIR END 5 WET END 6 OPTIONAL 7 WARRANTY ...

Page 2: ...t or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for loosening caused by gasket creep Retighten loose fasteners to prevent leakage Follow recommended torques stated in this manual CAUTION WARNING Nonmetallic pumps and plastic components are not UV stabili...

Page 3: ...Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 11 Air Valve Assembly for Aluminum Center Sections Air Valve Assembly for Cast Iron Center Sections Pilot Valve Assembly SECTION 5 WET END 15 Diaphragm Drawings Diaphragm Servicing SECTION 6 OPTIONAL CONFIGURATIONS 17 Dual Port SECTION 7 WARRANTY CERTIFICATES 19 Warranty EC Declaration of Conformity Machine...

Page 4: ...Cast Iron Air SS Stainless Steel Wetted Aluminum Air HC Alloy C Wetted Aluminum Air HI Alloy C Wetted Cast Iron Air Pump Series S SANDPIPER Pump Design B Soilid Ball Pump Size 1 1 25 1 BSPT Tapered Thread Discharge Porting Position D Bottom S Side T Top ET Dual Top ES Dual Side Options P1 Intrinsically Safe ATEX Compliant Pulse Output __ __ _____ __ ___ __ __ Pump Pump Pump Size Discharge Diaphrag...

Page 5: ...ly polar solvents like acetone and MEK ozone chlorinated hydrocarbons and nitro hydrocarbons 190 F 88 C 10 F 23 C Nylon 6 6 High strength and toughness over a wide temperature range Moderate to good resistance to fuels oils and chemicals 180 F 82 C 32 F 0 C Polypropylene A thermoplastic polymer Moderate tensile and flex strength Resists stong acids and alkali Attacked by chlorine fuming nitric aci...

Page 6: ... EXHAUST 3 4 NPT SUCTION PORT 1 NPT SB1 1 BSPT SB25 AIR INLET 1 2 NPT DISCHARGE PORT 1 NPT SB1 1 BSPT SB25 4X 28 7 MOUNTING HOLE NOTE UNIT FURNISHED WITH SUB BASE PLATE AND RUBBER FEET AS STANDARD FOR STATIONARY BOLT DOWN USE RUBBER FEET CAN BE REMOVED SB1 SB25 HEAVY DUTY BALL VALVE PUMP DIMENSIONAL TOLERANCE 1 8 3 XX MILLIMETERS F 1 REVISED VALVE CONFIGURATION MF 11 9 2011 REV REVISION CHG DATE A...

Page 7: ...0 5 86 149 15 36 390 14 49 368 CAST IRON CENTER SECTION 4 10 104 5 54 141 15 06 383 15 69 398 PULSE OUTPUT CONFIGURATION D 11 36 288 9 00 229 8 56 217 4X 28 7 MOUNTING HOLE NOTE UNIT FURNISHED WITH SUB BASE PLATE AND RUBBER FEET AS STANDARD FOR STATIONARY BOLT DOWN USE RUBBER FEET CAN BE REMOVED 72 18 64 16 8 43 214 7 62 194 A B C 6 82 173 DISCHARGE PORT 1 NPT SB1 1 BSPT SB25 SUCTION PORT 1 NPT SB...

Page 8: ...check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilot valve sends a pressure signal to the opposi...

Page 9: ...ausing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred The va...

Page 10: ...nt of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line si...

Page 11: ...s Plungers and Retaining Rings 476 341 000 Air End Refurbishment Kit With new die cast aluminum air valve body Bumpers Bushings Gaskets O rings Seals Plungers and Retaining Rings 476 313 000 Air End Refurbishment Kit For cast iron centers with conductive polypropylene air valve body Bumpers Bushings Gaskets O rings Seals Plungers and Retaining Rings 476 309 354 Wet End Kit Santoprene Diaphragms Sa...

Page 12: ... 003 110 PLUG PIPE STAINLESS STEEL ONLY 2 618 003 112 PLUG PIPE ALLOY C ONLY 2 618 003 330 PLUG PIPE ALUMINUM ONLY 2 Composite Repair Parts List ATEX Compliant LEGEND Items contained within Air End Kits Items contianed within Wet End Kits Air End Kit only includes sleeve and spool set not entire air valve assembly Note Kits contain components specific to the material codes Item Part Number Descrip...

Page 13: ...ubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Molded PVDF Natural co...

Page 14: ... Sleeve Spool Set 1 1B 095 113 157 Body Valve 1 1C 132 037 357 Bumper 2 1D 165 129 157 Cap End 2 1E 170 032 330 1 4 20 X 3 4 Capscrew 8 1F 560 058 360 7 8 ID X 1 16 CS O Ring 8 Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove hex capscrews 1E Step 2 Remove end cap 1D Step 3 Remove spool part of 1A caution do not scratch Step 4 Press sleeve 1A from body 1B Step ...

Page 15: ...pair parts drawing remove screws Step 1 Remove end cap retainer 1E Step 2 Remove end cap 1C Step 3 Remove spool part of 1A caution do not scratch Step 4 Press sleeve 1A from body 1B Step 5 Inspect O Ring 1D and replace if necessary Step 6 Lightly lubricate O Rings 1D on spool 1A Step 7 Press sleeve 1A into body 1B Step 8 Reassemble in reverse order Note Sleeve and spool 1A set is match ground to a...

Page 16: ...3 360 O Ring 4 4D 775 014 115 Pilot Valve Spool 1 4E 560 023 360 O Ring 4 4F 675 037 050 Retaining Ring 1 Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 4F Step 2 Remove sleeve 4B inspect O Rings 4C replace if required Step 3 Remove spool 4D from sleeve 4B inspect O Rings 4E replace if required Step 4 Lightly lubricate O Rings 4C and 4E Reassemble in reverse order...

Page 17: ...14 Diaphragm Service Drawing with Overlay Diaphragm Service Drawing One Piece Bonded Diaphragm Service Drawing 20 46 50 7 38 21 11 33 44 18 39 Torque 350 in lbs 20 46 50 7 38 11 33 44 18 21 22 39 Torque 450 in lbs 20 46 50 7 38 21 11 33 44 18 5 WET END ...

Page 18: ...together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate for stress relaxation in the clamped assembly Step 6 Thread one assembly onto the diaphragm rod with sealing washer when used and bumper Step 7 Install diaphragm rod assembly into pump and secure by ins...

Page 19: ...P Tapered 1 334 036 156 Flange Dual Porting 1 NPT 1 334 036 156 E Flange Dual Porting 1 BSP Tapered 1 56 170 125 330 Capscrew Hex 5 16 18 UNC 2A X 6 00 3 Dual Port Options Illustration for Dual Port Suction and Single or Dual Port Discharge Dual Port Suction and Discharge Repair Parts List Item Part Number Description Qty 15 170 122 330 Capscrew Hex 5 16 18 UNC 2A X 5 00 3 55 334 036 110 Flange Du...

Page 20: ...8 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren...

Page 21: ...edge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX0071 X DEKRA Certification B V 0344 Meander 1051 6825 MJ Arnhem The Netherlands Applicable Standard EN13463 1 2001 EN13463 5 2003 EN60079 25 2004 Harmonised Standard EN13463 1 2009 EN13463 5 2011 EN6007...

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