Sandpiper HDF4-A Service & Operating Manual Download Page 6

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6

 • Model HDF3-A/HDF4-A 

Performance

HDF3-A/HDF4-

A

SUCTION/DISCHARGE PORT SIZE

• HDF3-A: 3" ANSI 150# Style Flange

• HDF4-A: 4" ANSI 150# Style Flange

CAPACITY

• 0 to 310 gallons per minute

  (0 to 1,173 liters per minute)

AIR DISTRIBUTION VALVE

• No-lube, no-stall design

SOLIDS-HANDLING

• Up to 3 in. (75mm)

HEADS UP TO

• 125 psi or 289 ft. of water

   (8.8 Kg/cm

2

 or 88 meters)

MAXIMUM OPERATING PRESSURE

• 125 psi (8.6 bar)

DISPLACEMENT/STROKE

• 1.60 Gallon / 6.08 liter

SHIPPING WEIGHT

• HDF3-A 345 lbs. (151 kg)

• HDF4-A 415 lbs. (182 kg)

Materials

Material Profile:

Operating 

 

Temperatures:

Max.

Min.

Conductive Acetal: 

Tough, impact resistant, ductile. Good 

abrasion resistance and low friction surface. Generally inert, with 

good chemical resistance except for strong acids and oxidizing 

agents.

190

°

F

88

°

C

-20

°

F

-29

°

C

EPDM:

 Shows very good water and chemical resistance. Has 

poor resistance to oils and solvents, but is fair in ketones and 

alcohols.

280

°

F

138

°

C

-40

°

F

-40

°

C

FKM:

 (Fluorocarbon) Shows good resistance to a wide range  

of oils and solvents; especially all aliphatic, aromatic and  

halogenated hydrocarbons, acids, animal and vegetable oils. 

Hot water or hot aqueous solutions (over 70

°

F(21

°

C)) will  

attack FKM.

350

°

F

177

°

C

-40

°

F

-40

°

C

Hytrel®:

 Good on acids, bases, amines and glycols at room 

temperatures only.

220

°

F

104

°

C

-20

°

F

-29

°

C

Neoprene:

 All purpose. Resistance to vegetable oils. Generally 

not affected by moderate chemicals, fats, greases and many 

oils and solvents. Generally attacked by strong oxidizing acids, 

ketones, esters and nitro hydrocarbons and chlorinated aromatic 

hydrocarbons.

200

°

F

93

°

C

-10

°

F

-23

°

C

Nitrile: 

General purpose, oil-resistant. Shows good solvent, oil, 

water and hydraulic fluid resistance. Should not be used with 

highly polar solvents like acetone and MEK, ozone, chlorinated 

hydrocarbons and nitro hydrocarbons.

190

°

F

88

°

C

-10

°

F

-23

°

C

Nylon: 

6/6 High strength and toughness over a wide  

temperature range. Moderate to good resistance to fuels, oils 

and chemicals.

180

°

F

82

°

C

32

°

F

0

°

C

Polypropylene:

 A thermoplastic polymer. Moderate tensile 

and flex strength. Resists stong acids and alkali. Attacked by 

chlorine, fuming nitric acid and other strong oxidizing agents.

180

°

F

82

°

C

32

°

F

0

°

C

PVDF:

 (Polyvinylidene Fluoride) A durable fluoroplastic with 

excellent chemical resistance. Excellent for UV applications. 

High tensile strength and impact resistance.

250

°

F

121

°

C

0

°

F

-18

°

C

Santoprene®:

 Injection molded thermoplastic elastomer with 

no fabric layer. Long mechanical flex life. Excellent abrasion 

resistance.

275

°

F

135

°

C

-40

°

F

-40

°

C

UHMW PE:

 A thermoplastic that is highly resistant to a broad 

range of chemicals. Exhibits outstanding abrasion and impact 

resistance, along with environmental stress-cracking resistance.

180

°

F

82

°

C

-35

°

F

-37

°

C

Urethane:

 Shows good resistance to abrasives. Has poor 

resistance to most solvents and oils.

150

°

F

66

°

C

32

°

F

0

°

C

Virgin PTFE:

 (PFA/TFE) Chemically inert, virtually impervious. 

Very few chemicals are known to chemically react with PTFE; 

molten alkali metals, turbulent liquid or gaseous fluorine and 

a few fluoro-chemicals such as chlorine trifluoride or oxygen 

difluoride which readily liberate free fluorine at elevated 

 

temperatures.

220

°

F

104

°

C

-35

°

F

-37

°

C

Maximum and Minimum Temperatures are the limits for which these materials can be operated. 

Temperatures coupled with pressure affect the longevity of diaphragm pump components. 

Maximum life should not be expected at the extreme limits of the temperature ranges.

Metals:

Alloy C:

 Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.

Stainless Steel: 

Equal to or exceeding ASTM specification A743 CF-8M for corrosion 

resistant iron chromium, iron chromium nickel and nickel based alloy castings for  

general applications. Commonly referred to as 316 Stainless Steel in the pump industry.

For specific applications, always consult the Chemical Resistance Chart.

CAUTION! 

Operating temperature limitations are as follows:

40 PSI

60 PSI

80 PSI

100 PSI

(6.8 Bar)

(2.72 Bar)

(4.08 Bar)

(5.44 Bar)

(1.36 Bar)

PSI

125 PSI

(8.6 Bar)

20 PSI Air Inlet Pressure

AIR CONSUMPTION

SCFM (M3/hr)

MODEL HDF3-A/HDF4-A Performance Curve

Performance based on the following: elastomer fitted pump, flooded suction, water at ambient temperature. 

The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

0

20

40

60

80

100

120

140

0

20

40

60

80

100

120

140

160

180

200

220

240

260

280

300

320

40(68)

60(102)

80(136)

100(170)

120(204)

140(238)

160(272)

0

200

100

400

300

500

600

700

800

Liters per minute

U.S. Gallons per minute

CAPACITY

BAR

0

1

2

7

3

4

5

6

HEAD

8

9

20(38)

900

1000 1100 1200

MODEL SPECIFIC

UNIVERSAL ALL AODD

1: PUMP

 SPECS

Summary of Contents for HDF4-A

Page 1: ...Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2017 Warren Rupp Inc All rights reserved Certified Quality ISO 9001 Certified ISO 14001 Certified S...

Page 2: ...WARNING The use of non OEM replacement parts will void or negate agency certifications including CE ATEX CSA 3A and EC1935 compliance Food Contact Materials Warren Rupp Inc cannot ensure nor warrant n...

Page 3: ...20 C to 50 C 20 C to 100 C T5 T100 X Ambient Temperature Range C Process Temperature Range C 20 C to 60 C 20 C to 150 C 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series Natu...

Page 4: ...e SECTION 3 EXPLODED VIEW 7 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 10 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilo...

Page 5: ...150 ANSI Style Flange Discharge Porting Position D Bottom Your Serial fill in from pump nameplate ______________________________________ __ __ _____ __ ___ __ __ __ Pump Pump Pump Options Discharge D...

Page 6: ...inylidene Fluoride A durable fluoroplastic with excellent chemical resistance Excellent for UV applications High tensile strength and impact resistance 250 F 121 C 0 F 18 C Santoprene Injection molded...

Page 7: ...30 69 779 15 34 390 2X 7 50 191 2X 6 00 152 8X 75 19 34 26 870 36 72 933 29 50 749 AIR INLET 3 4 NPT FEMALE 16 18 411 12 69 322 3 75 95 3 75 95 4 26 108 25 75 654 SUCTION PORT 3 150 ANSI STYLE FLANGE...

Page 8: ...awings 34 26 870 2X 9 00 229 16 00 406 9 00 229 16X 53 13 15 34 390 30 69 779 4X 75 19 4X 1 00 25 36 72 933 31 00 787 AIR INLET 3 4 NPT FEMALE 16 18 411 6 75 171 5 01 127 26 50 673 6 75 171 DISCHARGE...

Page 9: ...d liquid s directions are controlled by the check valves ball or flap orientation The pump primes as a result of the suction stroke The suction stroke lowers the chamber pressure P3 increasing the cha...

Page 10: ...cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet and Priming To start the pump slightly open the air shut off valve After the pump...

Page 11: ...point of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is desi...

Page 12: ...014 000 PLATE I 38 612 015 156 PLATE O 39 618 003 330 PL 40 618 004 330 PL 41 620 011 114 PLUNG 42 670 006 000 RETAIN 43 685 008 120 ROD 44 720 004 360 S 45 722 007 115 SEA 46 807 016 330 STU 47 807 0...

Page 13: ...nge Conductive EPDM 4 24 360 021 000 Ring Sealing 4 25 360 041 379 Gasket Pilot Valve 1 26 360 048 425 Gasket Air Valve 1 27 518 014 156 Manifold 2 28 530 033 000 Muffler Metal 1 29 545 007 330 Nut He...

Page 14: ...4 Conductive Neoprene 385 Conductive EPDM 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 5...

Page 15: ...RTANT Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations state...

Page 16: ...ol 2 4 F 675 037 080 Retaining Ring 1 4 A 4 F 4 D 4 B 4 C 4 E Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 4 F Step 2 Remove sleeve 4 B inspect O Rings 4 C replace...

Page 17: ...ly together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate...

Page 18: ...N809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that...

Page 19: ...ies U Series F Series T Series EH Series SH Series GH Series Conductive plastic pump models with integral muffler S Series PB Series Tranquilizer surge suppressors Hazardous Location Applied I M1 Ex h...

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