Sandpiper HDF4-A Service & Operating Manual Download Page 5

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Model HDF3-A/HDF4-A • 

5

Explanation of Pump Nomenclature

ATEX Detail

Wet End Materials 

   

Neoprene/Urethane

 

Nitrile

 

   Neoprene/Hytrel

 

N

  Neoprene

 

S

  Santoprene

Design Level 

7   

(3" pump)

3   

(4" pump)

Construction 

Aluminum Wetted, Aluminum Air

 

 

Pump Series 

HD

  Heavy Duty

Pump Design 

F

  Flap

Pump Size 

3   

3" 150# ANSI Style Flange

4   

4" 150# ANSI Style Flange

Discharge Porting Position 

Bottom

Your Serial #: 

(fill in from pump nameplate)

 _____________________________________

  __ __ 

_____ 

__ ___ __ __ __

  Pump 

Pump 

Pump 

Options 

Discharge  Diaphragm/  Design   Construction

 

  Series 

Design 

Size 

 

Porting 

Valve 

Level

 XX X 

XXXX, 

X XX X XX X

Model #:

(fill in from pump  

nameplate)

Your Model #:

ATEX Details

Wetted 

Material 

Options

Non-Wetted 

Material 

Options

Pump 

Options

Kit 

Options

II 1 G Ex h IIC T5...225°C (T2) Ga 

II 1D Ex h IIIC T100°C...T200°C Da 

I M1 Ex h I Ma

H, S

C

6

00

II 2 G Ex h IIC T5...225°C (T2) Gb 

II 2 D Ex h IIIC T100°C...T200°C Db

A, H, S

A, C, Y

**0, 6

00

II 2 G Ex h ia IIC T5 Gb

II 2 D Ex h ia IIIC T100°C Db

A, H, S

A, C, Y

**0, 6

P1

II 2 G Ex h mb IIC T5 Gb

II 2 D Ex h mb tb IIIC T100°C Db

A, H, S

A, C, Y

**0, 6

A1, A2, A3, A4

S05 M

ATEX Details

Wetted 

Material 

Options

Non-Wetted 

Material 

Options

Pump 

Options

Kit 

Options

II 1 G Ex h IIC T5...225°C (T2) Ga 

II 1D Ex h IIIC T100°C...T200°C Da 

I M1 Ex h I Ma

H, I, S

I, Z

6

00

II 2 G Ex h IIC T5...225°C (T2) Gb 

II 2 D Ex h IIIC T100°C...T200°C Db A, H, I, S, X

A, I, Y, Z

6

00

II 2 G E x h ia IIC T5 Gb

II 2 D Ex h ia IIIC T100°C Db

A, H, I, S, X

A, I, Y, Z

6

P1

II 2 G Ex h mb IIC T5 Gb

II 2 D Ex h mb tb IIIC T100°C Db

A, H, I, S, X

A, I, Y, Z

6

A1, A2, A3, A4

S1F M, M1F Remove wetted material option X

**Pump option 0 is only ATEX compliant with non-wetted material option C

ATEX Details

Wetted 

Material 

Options

Non-Wetted 

Material 

Options

Pump 

Options

Kit 

Options

II 1 G Ex h IIC T5...225°C (T2) Ga 

II 1D Ex h IIIC T100°C...T200°C Da 

I M1 Ex h I Ma

H, I, S

I, S, Z

6

00

II 2 G Ex h IIC T5...225°C (T2) Gb 

II 2 D Ex h IIIC T100°C...T200°C Db A, H, I, S, X A, I, S, Y, Z

6

00

II 2 G Ex h ia IIC T5 Gb

II 2 D Ex h ia IIIC T100°C Db

A, H, I, S, X A, I, S, Y, Z

6

P1

II 2 G Ex h mb IIC T5 Gb

II 2 D Ex h mb tb IIIC T100°C Db

A, H, I, S, X A, I, S, Y, Z

6

A1, A2, A3, A4

S15,S20,S30 M

ATEX Details

Wetted 

Material 

Options

Non-Wetted 

Material 

Options

Pump 

Options

Kit 

Options

II 1 G Ex h IIC T5...225°C (T2) Ga 

II 1D Ex h IIIC T100°C...T200°C Da 

I M1 Ex h I Ma

C, V

C

6

00

II 2 G Ex h IIC T5...225°C (T2) Gb 

II 2 D Ex h IIIC T100°C...T200°C Db

C, V

C

0, 6

00

II 2 G Ex h ia IIC T5 Gb

II 2 D Ex h ia IIIC T100°C Db

C, V

C

0, 6

P1

II 2 G Ex h mb IIC T5 Gb

II 2 D Ex h mb tb IIIC T100°C Db

C, V

C

0, 6

A1, A2, A3, A4

S05, S1F NM

ATEX Details

Wetted 

Material 

Options

Non-Wetted 

Material 

Options

Pump 

Options

Kit 

Options

I 1 G Ex h IIC T5...225°C (T2) Ga 

II 1D Ex h IIIC T100°C...T200°C Da 

I M1 Ex h I Ma

C

C

6

00

II 2 G Ex h IIC T5...225°C (T2) Gb 

II 2 D Ex h IIIC T100°C...T200°C Db

C

C

0, 6

00

II 2 G Ex h ia IIC T5 Gb

II 2 D Ex h ia IIIC T100°C Db

C

C

0 ,6

P1

II 2 G Ex h mb IIC T5 Gb

II 2 D Ex h mb tb IIIC T100°C Db

C

C

0 ,6

A1, A2, A3, A4

S15,S20 NM

ATEX Details

Construction  Options

II 2 G Ex h IIC T5...225°C (T2) Gb 

II 2 D Ex h IIIC T100°C...T200°C Db

CA

00

II 2 G Ex h ia IIC T5 Gb

II 2 D Ex h ia IIIC T100°C Db

CA

P1

PB1/4

ATEX Details

Wetted 

Material 

Options

Non-Wetted 

Material 

Options

II 1 G Ex h IIC T5...225°C (T2) Ga 

II 1D Ex h IIIC T100°C...T200°C Da 

I M1 Ex h I Ma

S

S, T, 7, 8, 9

II 2 G Ex h IIC T5...225°C (T2) Gb 

II 2 D Ex h IIIC T100°C...T200°C Db All Options

All Options

G15, G20, G30

ATEX Details

Construction

Options

II 1 G Ex h IIC T5...225°C (T2) Ga 

II 1D Ex h IIIC T100°C...T200°C Da 

I M1 Ex h I Ma

II, SI, HI

N/A

II 2 G Ex h IIC T5...225°C (T2) Gb 

II 2 D Ex h IIIC T100°C...T200°C Db A, CI, II, HI, HC, SI, SS

P1

ST1 1/2

ATEX Details

Construction

Options

II 1 G Ex h IIC T5...225°C (T2) Ga 

II 1D Ex h IIIC T100°C...T200°C Da 

I M1 Ex h I Ma

II, SI

00

II 2 G Ex h IIC T5...225°C (T2) Gb 

II 2 D Ex h IIIC T100°C...T200°C Db

A, I, SI, SS

00

II 2 G Ex h ia IIC T5 Gb

II 2 D Ex h ia IIIC T100°C Db

A, I, II, SI, SS

P1

ATEX Details

Construction

Options

II 1 G Ex h IIC T5...225°C (T2) Ga 

II 1D Ex h IIIC T100°C...T200°C Da 

I M1 Ex h I Ma

 SI, HI

00

II 2 G Ex h IIC T5...225°C (T2) Gb 

II 2 D Ex h IIIC T100°C...T200°C Db

A, SI, SS, HC, HI

00

II 2 G Ex h ia IIC T5 Gb

II 2 D Ex h ia IIIC T100°C Db

A, HC, HI, SI, SS

P1

HDF1, HDF2

SB1, SA1

ATEX Details

Construction

Options

II 1 G Ex h IIC T5...225°C (T2) Ga 

II 1D Ex h IIIC T100°C...T200°C Da 

I M1 Ex h I Ma

II

00

II 2 G Ex h ia IIC T5 Gb

II 2 D Ex h ia IIIC T100°C Db

II

P1

HDF3M

ATEX Details

Construction

Options

II 1 G Ex h IIC T5...225°C (T2) Ga 

II 1D Ex h IIIC T100°C...T200°C Da 

I M1 Ex h I Ma

CI, SI

00

II 2 G Ex h ia IIC T5 Gb 

II 2 D Ex h ia IIIC T100°C Db

CI, SI

P1

HDB3

ATEX Details

Construction

Options

II 1 G Ex h IIC T5...225°C (T2) Ga 

II 1D Ex h IIIC T100°C...T200°C Da 

I M1 Ex h I Ma

 SI, HI, II

00

II 2 G Ex h IIC T5...225°C (T2) Gb 

II 2 D Ex h IIIC T100°C...T200°C Db

A, CI, SS, HC

00

II 2 G Ex h ia IIC T5 Gb

II 2 D Ex h ia IIIC T100°C Db

A, CI, II, HI, HC, SI, SS

P1

HDB2

ATEX Details

Construction

Options

II 1 G Ex h IIC T5...225°C (T2) Ga 

II 1D Ex h IIIC T100°C...T200°C Da 

I M1 Ex h I Ma

 SI, II

00

II 2 G Ex h IIC T5...225°C (T2) Gb 

II 2 D Ex h IIIC T100°C...T200°C Db

A, CI, SS

00

II 2 G Ex h ia IIC T5 Gb

II 2 D Ex h ia IIIC T100°C Db

A, CI, II, SI, SS

P1

HDB1

ATEX Details

Construction

Options

II 1 G Ex h IIC T5...225°C (T2) Ga 

II 1D Ex h IIIC T100°C...T200°C Da 

I M1 Ex h I Ma

II, SI

00

II 2 G Ex h IIC T5...225°C (T2) Gb 

II 2 D Ex h IIIC T100°C...T200°C Db

A, I, SI, SS

00

HDF3A

MODEL SPECIFIC

1: PUMP

 SPECS

Summary of Contents for HDF4-A

Page 1: ...Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2017 Warren Rupp Inc All rights reserved Certified Quality ISO 9001 Certified ISO 14001 Certified S...

Page 2: ...WARNING The use of non OEM replacement parts will void or negate agency certifications including CE ATEX CSA 3A and EC1935 compliance Food Contact Materials Warren Rupp Inc cannot ensure nor warrant n...

Page 3: ...20 C to 50 C 20 C to 100 C T5 T100 X Ambient Temperature Range C Process Temperature Range C 20 C to 60 C 20 C to 150 C 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series Natu...

Page 4: ...e SECTION 3 EXPLODED VIEW 7 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 10 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilo...

Page 5: ...150 ANSI Style Flange Discharge Porting Position D Bottom Your Serial fill in from pump nameplate ______________________________________ __ __ _____ __ ___ __ __ __ Pump Pump Pump Options Discharge D...

Page 6: ...inylidene Fluoride A durable fluoroplastic with excellent chemical resistance Excellent for UV applications High tensile strength and impact resistance 250 F 121 C 0 F 18 C Santoprene Injection molded...

Page 7: ...30 69 779 15 34 390 2X 7 50 191 2X 6 00 152 8X 75 19 34 26 870 36 72 933 29 50 749 AIR INLET 3 4 NPT FEMALE 16 18 411 12 69 322 3 75 95 3 75 95 4 26 108 25 75 654 SUCTION PORT 3 150 ANSI STYLE FLANGE...

Page 8: ...awings 34 26 870 2X 9 00 229 16 00 406 9 00 229 16X 53 13 15 34 390 30 69 779 4X 75 19 4X 1 00 25 36 72 933 31 00 787 AIR INLET 3 4 NPT FEMALE 16 18 411 6 75 171 5 01 127 26 50 673 6 75 171 DISCHARGE...

Page 9: ...d liquid s directions are controlled by the check valves ball or flap orientation The pump primes as a result of the suction stroke The suction stroke lowers the chamber pressure P3 increasing the cha...

Page 10: ...cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet and Priming To start the pump slightly open the air shut off valve After the pump...

Page 11: ...point of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is desi...

Page 12: ...014 000 PLATE I 38 612 015 156 PLATE O 39 618 003 330 PL 40 618 004 330 PL 41 620 011 114 PLUNG 42 670 006 000 RETAIN 43 685 008 120 ROD 44 720 004 360 S 45 722 007 115 SEA 46 807 016 330 STU 47 807 0...

Page 13: ...nge Conductive EPDM 4 24 360 021 000 Ring Sealing 4 25 360 041 379 Gasket Pilot Valve 1 26 360 048 425 Gasket Air Valve 1 27 518 014 156 Manifold 2 28 530 033 000 Muffler Metal 1 29 545 007 330 Nut He...

Page 14: ...4 Conductive Neoprene 385 Conductive EPDM 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 5...

Page 15: ...RTANT Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations state...

Page 16: ...ol 2 4 F 675 037 080 Retaining Ring 1 4 A 4 F 4 D 4 B 4 C 4 E Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 4 F Step 2 Remove sleeve 4 B inspect O Rings 4 C replace...

Page 17: ...ly together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate...

Page 18: ...N809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that...

Page 19: ...ies U Series F Series T Series EH Series SH Series GH Series Conductive plastic pump models with integral muffler S Series PB Series Tranquilizer surge suppressors Hazardous Location Applied I M1 Ex h...

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