Sandpiper HDF2 Service & Operating Manual, Original Instructions Download Page 12

hdf2dl6sm-rev0316 

Model HDF2  Page 10 

000 

Assembly, sub-assembly; 

 

and some purchased items

010 

Cast Iron

012 

Powered Metal

015 

Ductile Iron

020 

Ferritic Malleable Iron

025 

Music Wire

080 

Carbon Steel, AISI B-1112

100 

Alloy 20

110 

Alloy Type 316 Stainless Steel

111 

Alloy Type 316 Stainless Steel 

 

(Electro Polished)

112 

Alloy C

113 

Alloy Type 316 Stainless Steel 

 

(Hand Polished)

114 

303 Stainless Steel

115 

302/304 Stainless Steel

117 

440-C Stainless Steel (Martensitic)

120 

416 Stainless Steel 

 

(Wrought Martensitic)

123 

410 Stainless Steel 

 

(Wrought Martensitic)

148 

Hardcoat Anodized Aluminum

149 

2024-T4 Aluminum

150 

6061-T6 Aluminum

151 

6063-T6 Aluminum

152 

2024-T4 Aluminum (2023-T351)

154 

Almag 35 Aluminum

155 

356-T6 Aluminum

156 

356-T6 Aluminum

157 

Die Cast Aluminum Alloy #380

158 

Aluminum Alloy SR-319

159 

Anodized Aluminum

162 

Brass, Yellow, Screw Machine Stock

165 

Cast Bronze, 85-5-5-5

166 

Bronze, SAE 660

170 

Bronze, Bearing Type, Oil Impregnated

175 

Die Cast Zinc

180 

Copper Alloy

305 

Carbon Steel, Black Epoxy Coated

306 

Carbon Steel, Black PTFE Coated

307 

Aluminum, Black Epoxy Coated

308 

Stainless Steel, Black PTFE Coated

309 

Aluminum, Black PTFE Coated

310 

PVDF Coated

313 

Aluminum, White Epoxy Coated

330 

Zinc Plated Steel

331 

Chrome Plated Steel

332 

Aluminum, Electroless Nickel Plated

333 

Carbon Steel, Electroless 

 

Nickel Plated

335 

Galvanized Steel

336 

Zinc Plated Yellow Brass

337 

Silver Plated Steel

340 

Nickel Plated

342 

Filled Nylon

351 

Food Grade Santoprene; Color: NATURAL

MATERIAL CODES

 

THE LAST 3 DIGITS OF PART NUMBER

353 

Geolast; Color: BLACK

354 

Injection Molded #203-40 

 

Santoprene- Duro 40D +/-5; Color: RED

355 

Thermal Plastic

356 

Hytrel; Color: BLUE

357 

Injection Molded Polyurethane; 

 

Color: GREEN

358 

Urethane Rubber; Color: NATURAL

 

(Some Applications)  
(Compression Mold)

359 

Urethane Rubber; Color: NATURAL

360 

Nitrile Rubber; Color Coded: RED

361 

Nitrile

363 

FKM (Fluorocarbon). 

 

Color Coded: YELLOW

364 

E.P.D.M. Rubber. Color Coded: BLUE

365 

Neoprene Rubber;

 

Color Coded: GREEN

366 

Food Grade Nitrile; Color: WHITE

368 

Food Grade EPDM; Color: GRAY

370 

Butyl Rubber 

 

Color Coded: BROWN

371 

Philthane (Tuftane)

374 

Carboxylated Nitrile

375 

Fluorinated Nitrile

378 

High Density Polypropylene

379 

Conductive Nitrile; 

 

Color Coded: RED & SILVER

384 

Conductive Neoprene; 

 

Color Coded: GREEN & SILVER

405 

Cellulose Fibre

408 

Cork and Neoprene

425 

Compressed Fibre

426 

Blue Gard

440 

Vegetable Fibre

465 

Fibre

500 

Delrin 500

501 

Delrin 570

502 

Conductive Acetal, ESD-800;

 

Color: BLACK

503 

Conductive Acetal, Glass-Filled

 

Color: BLACK; Color Coded: YELLOW

505 

Acrylic Resin Plastic

506 

Delrin 150

520 

Injection Molded PVDF; Color: NATURAL

521 

Injection Molded Conductive PVDF; 

 

Color: BLACK; Color Coded: LIGHT 
GREEN

540 

Nylon

541 

Nylon

542 

Nylon

544 

Nylon Injection Molded

550 

Polyethylene

551 

Glass Filled Polypropylene; Color: BLACK

552 

Unfilled Polypropylene; Color: NATURAL

555 

Polyvinyl Chloride

556 

Black Vinyl

557 

Conductive Polypropylene; 

 

Color: BLACK; Color Coded: SILVER

558 

Conductive HDPE; Color: BLACK

 

Color Coded: SILVER

559 

Conductive Polypropylene; Color: BLACK

 

Color Coded: SILVER

570 

Rulon II

580 

Ryton

590 

Valox

591 

Nylatron G-S

592 

Nylatron NSB

600 

PTFE (virgin material) 

 

Tetrafluorocarbon (TFE)

601 

PTFE (Bronze and moly filled)

602 

Filled PTFE 

603 

Blue Gylon

604 

PTFE 

606 

PTFE 

607 

Envelon

608 

Conductive PTFE; Color: BLACK

610 

PTFE Encapsulated Silicon

611 

PTFE Encapsulated FKM

632 

Neoprene/Hytrel

633 

FKM/PTFE 

634 

EPDM/PTFE 

635 

Neoprene/PTFE 

637 

PTFE , FKM/PTFE 

638 

PTFE , Hytrel/PTFE 

639 

Nitrile/TFE

643 

Santoprene

®

/EPDM

644 

Santoprene

®

/PTFE 

656 

Santoprene Diaphragm and 

 

Check Balls/EPDM Seats

661 

EPDM/Santoprene

666 

FDA Nitrile Diaphragm, 

 

PTFE Overlay, Balls, and Seals

668 

PTFE, FDA Santoprene/PTFE

Delrin is a registered  
tradename of E.I. DuPont.
Gylon is a registered tradename  

of Garlock, Inc.
Nylatron is a registered tradename 

 

of Polymer Corp.
Santoprene is a registered tradename  
of Exxon Mobil Corp.

Rulon II is a registered tradename 

 

of Dixion Industries Corp.

Ryton is a registered tradename 

 

of Phillips Chemical Co.

Valox is a registered tradename 

 

of General Electric Co.

PortaPump, Tranquilizer and SludgeMaster are 
registered tradenames of Warren Rupp, Inc.

Summary of Contents for HDF2

Page 1: ...Pilot Valve 8 Pilot Valve Actuator 8 Service Instructions Troubleshooting 8 Warranty Recommended Accessories 8 Grounding The Pump 9 Material Codes 10 Composite Repair Parts List 11 12 Composite Repair Drawing 13 CE Declaration of Conformity Machinery 14 CE Declaration fo Conformity ATEX 15 Explanation of ATEX Certification 15 II 2GD T5 See pages 17 for ATEX ratings SERVICE OPERATING MANUAL Origina...

Page 2: ...e pump i e dry running For further guidance on ATEX applications please consult the factory When the pump is used for materials that tend to settle out or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for loosening caused by gasket creep Retighten loose fas...

Page 3: ...I 80 PSI 100 PSI 10 0 20 30 40 50 60 70 80 90 100 20 0 40 60 80 100 120 140 160 10 17 20 34 30 51 40 68 50 85 60 101 9 70 118 9 80 135 9 90 152 9 100 169 9 150 254 9 0 200 300 400 500 600 BAR 100 0 1 2 3 4 5 6 7 PSI 125 212 4 20 PSI Air Inlet Pressure Liters per minute U S Gallons per minute CAPACITY AIR CONSUMPTION SCFM M3 hr HEAD MODEL HDF2 Performance Curve Performance based on the following el...

Page 4: ...416SS 316SS I PS S S I 133 DA6II CI CI CI PS PS CI 416SS 316SS PS N U N 168 DB6II CI CI CI PS PS CI 416SS 316SS PS B B B 168 DV6II CI CI CI PS PS CI 416SS 316SS PS V V V 168 DN6II CI CI CI PS PS CI 416SS 316SS PS N N N 168 DI6II CI CI CI PS PS CI 416SS 316SS PS I I I 168 DP6II CI CI CI PS PS CI 416SS 316SS I PS S S I 168 DA6S SS SS AL380DC SS PS 356 T6AL 416SS 316SS PS N U N 133 DB6S SS SS AL380DC...

Page 5: ... poor resistance to most solvents and oils Santoprene Injection molded thermoplastic elastomer with no fabric layer Long mechanical flex life Excel lent abrasion resistance 9 81 249 19 87 505 20 30 516 21 65 550 4 44 113 8 88 226 8X 50 13 5 13 130 10 25 260 5 50 140 11 00 279 7 00 178 14 00 356 2 62 67 13 55 344 17 68 449 2 62 67 2 56 65 OPTIONAL VERTICAL SUCTION PORT 3 4 NPT AIR INLET 3 4 NPT EXH...

Page 6: ...hifted at each end of the diaphragm stroke by the diaphragm plate coming in contact with the end of the pilot spool This pushes it into position for shifting of the air distribution valve The chambers are manifolded together with a suction and discharge flap type valve for each chamber maintaining flow in one direction through the pump INSTALLATION START UP Locate the pump as close to the product ...

Page 7: ...STALLATION GUIDE Bottom Discharge Flap Valve Unit The air exhaust should be piped to an area for safe disposition of the product being pumped in the event of a diaphragm failure CAUTION Available from Distributor Available from Warren Rupp ...

Page 8: ...oving four hex head capscrews each end on the end caps of the valve body assembly With the end caps removed slide the spool back and forth in the sleeve The spool is closely sized to the sleeve and must move freely to allow for proper pump opera tion An accumulation of oil dirt or other contaminants from the pump s air supply or from a failed diaphragm may prevent the spool from moving freely This...

Page 9: ...ngs rod seals and pilot valve actuator bushings are now accessible for service if required Hold the shaft in a clamping device making sure to protect surface of shaft so as not to scratch or mar it in any way The diaphragm assembly will turn loose To disassemble the components turn a 1 4 20 capscrew by hand into the tapped hole in the inner plate This keeps the plate from turning while the socket ...

Page 10: ...erating properly POSSIBLE CAUSES A Flap valve not sealing properly in one chamber B Diaphragm failure in one chamber C Air leak at suction manifold joint or elbow flange one side For additional information see the Warren Rupp Troubleshooting Guide TROUBLESHOOTING For additional information see the Warren Rupp Troubleshooting Guide PILOT VALVE The pilot valve assembly is accessed by removing the ma...

Page 11: ... recognized code having juristiction over specific installations This 8 foot long 244 centimeters Ground Strap part number 920 025 000 can be ordered as a service item To reduce the risk of static electrical sparking this pump must be grounded Check the local electrical code for detailed grounding instruction and the type of equipment required Grounding The Pump WARNING Take action to prevent stat...

Page 12: ...ded GREEN 366 Food Grade Nitrile Color WHITE 368 Food Grade EPDM Color GRAY 370 Butyl Rubber Color Coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile Color Coded RED SILVER 384 Conductive Neoprene Color Coded GREEN SILVER 405 Cellulose Fibre 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable F...

Page 13: ...16 14 X 1 8 14 170 026 330 CAPSCREW HEX HEAD 3 8 16 X 3 1 2 2 15 170 032 330 CAPSCREW HEX HEAD 1 4 20 X 3 4 8 16 170 035 330 CAPSCREW HEX HD 7 16 14 X 1 1 2 ALUMINUM ONLY 8 17 170 045 330 CAPSCREW HEX HEAD 5 16 18 X 1 1 4 4 18 170 052 330 CAPSCREW HEX HEAD 3 8 16 X 2 1 2 2 19 170 061 330 CAPSCREW HEX HEAD 3 8 16 X 2 16 20 171 002 110 CAPSCREW SOCKET HEAD 2 171 002 330 CAPSCREW SOCKET HEAD 2 21 196...

Page 14: ... 570 001 365 PAD HINGE FLAP VALVE 4 570 001 366 PAD HINGE FLAP VALVE 4 38 570 009 360 PAD WEAR 2 570 009 363 PAD WEAR 2 570 009 364 PAD WEAR 2 570 009 365 PAD WEAR 2 39 612 047 330 PLATE INNER DIAPHRAGM 2 40 612 008 330 PLATE OUTER DIAPHRAGM 2 612 096 110 PLATE OUTER DIAPHRAGM SS UNITS ONLY 2 41 618 003 330 PLUG PIPE 1 4 4 41 618 003 110 PLUG PIPE 1 4 STAINLESS STEEL ONLY 2 42 620 011 114 PLUNGER ...

Page 15: ...0 14 24 50 18 49 53 33 43 37 26 47 30 23 38 39 6 15 11 27 9 35 1 17 3 4 F 4 C 4 B 4 E 4 D 29 4 A 28 31 51 13 34 42 10 2 46 36 45 52 21 51 16 41 19 50 49 12 5 20 40 2010 Warren Rupp Inc All rights reserved SANDPIPER is a registered tradename of Warren Rupp Inc Printed in U S A ...

Page 16: ...unity Directive 2006 42 EC on Machinery according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal...

Page 17: ...echnical knowledge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX0071 X DEKRA Certification B V 0344 Meander 1051 6825 MJ Arnhem The Netherlands Applicable Standard EN13463 1 2001 EN13463 5 2003 EN60079 25 2004 Harmonised Standard EN13463 1 2009 EN13463...

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