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CHAIN HOIST PART LIST

 

NO. 

PART 

NO. 

PART NAME 

SIZE 

Q,TY  NO. 

PART 

NO. 

PART NAME 

SIZE 

Q,TY 

1  S001 

Upper Hook Ass’Y 

 

27  S027 

Spring Washer 

 

S001-05  1/4CS & 1/2CS 

 

 

28  S028 

Control Box 

 

 

S001-10  1CS 

 

 

29  S029 

Magnetic Switch 

 

 

S001-20  2CS 

 

 

30  S030 

Sprocket 

 

2  S002 

M Frame 

 

 

S030-05  1/4CS & 1/2CS 

 

 

3  S003 

Ball Bearing   

6008 zz 

 

S030-10  1CS & 2CS 

 

 

4  S004 

Snap Ring 

68 

31  S031 

Oil Seal     

38× 58×7 

5  S005 

Oil Seal     

17× 30×8 

32  S032 

Ball Bearing   

6007 zz 

6  S006 

Ball Bearing   

6003 zz 

33  S033 

A Packing 

 

7  S007 

Rotor Ass’Y 

 

34  S034 

Bearing Cover 

 

 

S007-03  1/4CS 

 

 

35  S035 

Screw 

5×10

L

 

 

S007-05  1/2CS 

 

 

36  S036 

B Packing 

 

 

S007-10  1CS & 2CS 

 

 

37  S037 

Ball Bearing   

6004 zz 

8  S008 

Housing Ass’Y   

 

40  S040 

2ND Pinion 

 

 

S008-03  1/4CS 

 

 

 

S040-05  1/4CS & 1/2CS 

 

 

 

S008-05  1/2CS 

 

 

 

S040-10  1CS & 2CS 

 

 

 

S008-10  1CS & 2CS 

 

 

41  S041 

Disk Spring 

 

9  S009 

Ball Bearing   

6004 zz 

 

S041-05  1/4CS & 1/2CS 

 

 

10  S010 

M Bracket 

 

 

S041-10  1CS & 2CS 

 

 

12  S012 

Bolt 

42  S042 

Clutch Disk 

 

 

S012-05  1/4CS & 1/2CS     

6×105

L

 

 

 

S042-05  1/4CS & 1/2CS 

 

 

 

S012-10  1CS & 2CS                6×143

L

 

 

 

S042-10  1CS & 2CS 

 

 

13  S013 

Spring Washer 

43  S043 

1ST Gear 

 

14  S014 

Brake Wheel 

 

 

S043-05  1/4CS & 1/2CS 

 

 

15  S015 

Pressure Plate 

 

 

S043-10  1CS & 2CS 

 

 

16  S016 

Spring 

 

44  S044 

Sleeve 

 

17  S017 

U NUT 

 

S044-05  1/4CS & 1/2CS 

 

 

18  S018 

M Cover 

 

 

S044-10  1CS & 2CS 

 

 

21  S021 

Screw 

4×6

L

 

45  S045 

Washer 

23 

22  S022 

Snap Ring 

S58 

 S045-05  1/4CS & 1/2CS 

 

 

23  S023 

Brake Coil 

 

 S045-10  1CS & 2CS 

 

 

 

S023-1  Brakes The Coil 

 

 

46  S046 

Bolt 

6×12

L

 

 

S023-2  Brake Hull 

 

 

47  S047 

Lock Washer 

 

 

S023-3  Snap Ring 

S58 

 

50  S050 

C Packing 

 

 

S023-4  Electric Wire Wrap 

 

 

51  S051 

Gear Case Flange 

 

25  S025 

Brake Spring 

 

52  S052 

Ball Bearing   

6004 zz 

26  S026 

Support 

 

53  S053 

Screw 

5×6

L

 

 

Summary of Contents for CS

Page 1: ...ONAL INSTRUCTIONS Thank you for your wise choice of our distinguished electric hoist For your better understanding of the performance of this model Operational safety and inspection please read carefully and keep this manual in a safe place SAN YUAN ENTERPRISE CO LTD ...

Page 2: ...andling process please contact your local distributor or service station We shall provide best services to meet your satisfaction B Items to be inspected before operation 1 Mount the hoist in position Make sure to secure the power cords and control cables so as to avoid poor electrical connection 2 For the wiring system this machine must be grounded green wire to avoid slight leakage caused by sta...

Page 3: ... sure to depress the switch to the full limit NEVER operate abrupt positive then reverse rotation or inch movement 8 During hoisting try to keep the hook from reaching the upper and lower limits so to minimize the wear of the Cluch lining 9 A stop device must be fitted when the transverse pulley reaches the terminal of l beam so to avoid the hoist from damage or slipping off he end 10 For outdoor ...

Page 4: ...e following standards new parts must be replaced CHAIN WEAR LIMITS MEASUREMENT DIAMETER 6 3 7 1 Original measurement 6 3 7 1 Critical measurement d mm 5 7 6 4 Original measurement 19 1 20 2 Critical measurement p mm 20 21 2 Inspection of gear a Regular replacement of lubricating oil in the gearbox b Check if the gear surface is cracked or worn 3 Inspection of hook a In case of abnormal deformation...

Page 5: ...hat case loosen the chain and remove the screw 53 open the gear rear cover 65 and tighten the nut 59 in it See the illustration on the right B Inspection of brake 1 When the load stops the sliding distance of load is too large See Chart 1 2 When it is operation the electromagnetic iron does not produce a suction sound KA Excessive clearance of brake or trouble of rectifier 3 When the electromagnet...

Page 6: ... 5 ...

Page 7: ... 6 ...

Page 8: ... 4CS 1 2CS S008 05 1 2CS S040 10 1CS 2CS S008 10 1CS 2CS 41 S041 Disk Spring 2 9 S009 Ball Bearing 6004 zz 1 S041 05 1 4CS 1 2CS 10 S010 M Bracket 1 S041 10 1CS 2CS 12 S012 Bolt 6 4 42 S042 Clutch Disk 2 S012 05 1 4CS 1 2CS 6 105 L S042 05 1 4CS 1 2CS S012 10 1CS 2CS 6 143 L S042 10 1CS 2CS 13 S013 Spring Washer 6 4 43 S043 1ST Gear 1 14 S014 Brake Wheel 1 S043 05 1 4CS 1 2CS 15 S015 Pressure Plat...

Page 9: ...67 Circuit Board Support 3 96 S096 Cable Stopper 1 68 S068 Bushing 3 97 S097 Screw 6 10 L 4 71 S071 Socket Bolt 4 8 L 4 98 S098 Spring Washer 6 4 72 S072 Bearing Cover 1 99 S099 Wire Stopper 1 73 S073 D Packing 1 100 S100 Push Button 1 74 S074 Ball Bearing 6201 zz 1 S100 2 2P Button 75 S075 1ST Pinion 1 S100 4 4P Button S075 05 1 4CS 1 2 CS S100 6 6P Button S075 10 1CS 2CS 101 S101 Screw 6 8 L 3 7...

Page 10: ...0 05 1 4CS 1 2CS S110 10 1CS S110 20 2CS 111 S111 Spring Pin 1 112 S112 Hook Spring 1 113 S113 Chain Container 1 S113 a For 6M Chain S113 b For 12M Chain 1 S113 c For 18M Chain 1 114 S114 Chain Hanger Pin B 1 115 S115 Chain Stopper 1 118 S118 NUT 10 6 119 S119 Spring Washer 10 6 120 S120 CS Stud 3 123 S123 NUT 8 5 124 S124 Spring Washer 8 2 125 S125 Sleeve 8 1 126 S126 Bolt 8 1 ...

Page 11: ... 200 100 7 2 3MT 250 125 7 5 5MT 300 150 8 1 4 1MT 250 125 7 5 2 3MT 300 150 8 5MT 450 175 11 2 The paint on the contact surface of the moving wheel and I beam must be removed Otherwise the wheel will run idle interfere with the grounding connection and cause electrostatic charge 3 The gear of the moving wheel with gear must be regularly oiled use normal grease But do not oil the wheel surface and...

Page 12: ... 11 ...

Page 13: ...MT 15 T015 Spring Washer 6 4 5T003 5MT 16 T016 Pressure Plate 1 4 T004 Ball Bearing 6004 zz 1 17 T017 Spring 1 1T004 1 4MT 1MT 18 T018 Washer 12 1 2T004 2MT 3MT 19 T019 NUT M12 1 5T004 5MT 20 T020 M Cover 1 5 T005 1ST Gear 1 21 T021 Screw M4 5 L 3 2T005 2MT 22 T022 Spring Washer 4 3 3T005 3MT 23 T023 Ball Bearing 6004 zz 1 5T005 5MT 2T023 2MT 5MT 6 T006 Key 7 7 20 L 1 24 T024 Bolt M8 50 L 3 2T006 ...

Page 14: ...40 Screw M12 150 L 2 30 T030 Snap Ring S25 4 2T040 2MT 3MT 1 2T030 1 4MT 1 2MT 41 T041 Dist Collar 13 2 1T030 1MT 2T041 2MT 3MT 2T030 2MT 42 T042 Distant Ring 13 8 3T030 3MT 5MT 2T042 2MT 3MT 31 T031 Ball Bearing 6205 zz 4 43 T043 NUT M12 4 1 2T030 1 4MT 1 2MT 2T043 2MT 3MT 1T030 1MT 44 T044 Spring Washer 4 2T030 2MT 2T044 2MT 3MT 3T030 3MT 5MT 32 T032 Snap Ring R52 4 1 2T030 1 4MT 1 2MT 1T030 1MT...

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