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SAMWAY P20NMS, Operating Instructions Manual

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CONTENTS

CONTENTS ............................................................................................................................. 5

GENERAL ............................................................................................................................... 6

TRANSPORT ...................................................................................................................................... 6
STORAGE........................................................................................................................................... 6
MOUNTING......................................................................................................................................... 6

HELP PROTECT OUR ENVIRONMENT................................................................................. 7

DISPOSAL OF THE PACKING MATERIAL ....................................................................................... 7
DISPOSAL OF YOUR OLD MACHINE .............................................................................................. 7

WARNINGS............................................................................................................................. 7

GENERAL ........................................................................................................................................... 7
DANGER ZONES ............................................................................................................................... 8

COMMISSIONING................................................................................................................... 9

OIL FILL .............................................................................................................................................. 9
ELECTRICAL CONNECTION............................................................................................................. 9
RUNNING IN...................................................................................................................................... 10
GREASING ........................................................................................................................................ 10
QUICK FIX-PACKAGE ...................................................................................................................... 10

OPERATION .......................................................................................................................... 11

CONTROL IDENTIFICATION............................................................................................................ 11
TEST RUN ......................................................................................................................................... 11
SELECTING THE DIE SET, P20 MODEL ........................................................................................  12
SELECTING THE DIE SET, P32 MODEL ........................................................................................  12
INSTALLING THE DIE SET.............................................................................................................. 13

QUICK CHANGE.........................................................................................................................................  13
CHANGE OF A SINGLE DIE.......................................................................................................................  13

SETTING THE CRIMPING DIAMETER ........................................................................................... 14
CRIMPING ........................................................................................................................................ 15

FOOT PEDAL..............................................................................................................................................  15

PREVENTIVE MAINTENANCE ............................................................................................ 17

IF THE MACHINE DOES NOT WORK........................

............................................................... 16

CLEANING........................................................................................................................................ 17
GREASING ....................................................................................................................................... 17
CYLINDER PROTECTION INSERTS .............................................................................................. 18
OIL CHANGE .................................................................................................................................... 18
FILTER CHANGE ............................................................................................................................. 18
MASTER DIE SPRING CHANGE..................................................................................................... 19
PRESSURE PIPES........................................................................................................................... 19
RE-CALIBRATION OF CRIMPING DIAMETER DIAL

......................................... 19

............................

MAINTENANCE HISTORY / HUOLTOHISTORIA ................................................................ 23

GUARANTEE ........................................................................................................................ 20

TECHNICAL DATA ...............................................................................................................  21

TECHNICAL DATA P20 ...................................................................................................................  21
TECHNICAL DATA P32 ....................................

...............................................................................

...........  22

Summary of Contents for P20NMS

Page 1: ...SAMWAY OPERATING INSTRUCTIONS P20NMS P32NMS SAMWAY SAMWAY Released 01 2019 WUXI SAMWAY CO LTD whatsapp 86 138 120 22928 SKYPE samway company Tel 0086 510 8378 8458 Mobile 0086 13812022928 ...

Page 2: ...s been designed to operate in room temperature in dry indoor conditions and in sufficient illumination Using the machine for any other purpose in not allowed without written consent from the factory No part of this documentation may be reproduced copied or transmitted in any from or by any electronic digital or other means without permission in writing from SAMWAY This includes photocopying and in...

Page 3: ...1 SELECTING THE DIE SET P20 MODEL 12 SELECTING THE DIE SET P32 MODEL 12 INSTALLING THE DIE SET 13 QUICK CHANGE 13 CHANGE OF A SINGLE DIE 13 SETTING THE CRIMPING DIAMETER 14 CRIMPING 15 FOOT PEDAL 15 PREVENTIVE MAINTENANCE 17 IF THE MACHINE DOES NOT WORK 16 CLEANING 17 GREASING 17 CYLINDER PROTECTION INSERTS 18 OIL CHANGE 18 FILTER CHANGE 18 MASTER DIE SPRING CHANGE 19 PRESSURE PIPES 19 RE CALIBRAT...

Page 4: ...re electrically operated hydraulic crimping machines for hydraulic hose assemblies Machines are designed for single piece and low production The crimping machine comprises a crimping head a hydraulic unit which serves as machine frame SAMWAY crimping machine is normally delivered with a 3 phase electric motor TRANSPORT The packed machine is transported on a pallet which is easy to move and lift by...

Page 5: ...ppliance Handle the waste oil and filters according to law WARNINGS GENERAL Read the instructions thoroughly to secure safe and correct operation of the machine Test the function of the emergency stop push buttons every day The machine is intended for professional use It is to be operated only by a trained operator who has understood the dangers involved in the operation The machine is designed to...

Page 6: ...is to opened only by a professional electrician Disconnect the machine from the mains before opening CAUTION DANGER OF SQUEEZE The rear of the crimping head is covered by a housing protecting the operator from the crimping hazard under the housing between Do not remove this housing Do not put your hands inside the dies while the machine is set on Dies open and close by depressing the hand emergenc...

Page 7: ...mum size for the cable 3 phase Connect the phase conductors to the respective L1 L2 and L3 terminals in the supply disconnecting device Connect the earth connection to the ground terminal on the fixing plate Check the connection against the wiring diagram enclosed in the spare parts list Check that the motor rotation is parallel with the arrow close to the motor In case the motor rotates in rong d...

Page 8: ...l testing However the grease may have dried during the transportation and storing and therefore the machine should be greased according to the operating instructions before commissioning Greasing of the master dies is an important maintenance procedure which should be made regularly The adverse working environment and crimping volume have a special effect on the need for maintenance Preventive mai...

Page 9: ...n When depressed and held down the dies will open until the button is released or the maximum mechanical retraction is reached Holder for die change tool 4 Crimping diameter dial 5 Emergenty stop 6 7 Foot pedal option Crimping pedal 8 1 and retraction pedal 8 2 See page 15 8 Die chart with crimping diameter range for each die set and corresponding dial adjustment values is delivered together with ...

Page 10: ...standard die sets a wide range of special die sets is available on request SELECTING THE DIE SET P32 MODEL Use only original SAMWAY die sets in SAMWAY crimping machines Refer to the fitting manufacturer s specifications for proper crimping diameter for the fitting Each die set has its own crimping range Follow it to assure the roundest possible crimping result The minimum crimping diameter D is ma...

Page 11: ...DIE SET PINS HIT IN THEIR HOLES Close the master dies completely until the pins are locked in their places Fig 3 Remove the tool The dies are now ready for use Fig 4 The die set is removed from the master dies in reverse order close the dies insert the tool into the die set open the master dies and place the set back in to the die table CHANGE OF A SINGLE DIE Open the dies to the maximum retractio...

Page 12: ...add 1 mm to the crimping diameter Each division on the measuring scale corresponds to 1 100 mm EXAMPLE Manufacturer has specified a crimping diameter of 20 6 mm for the fitting Select die set No 20 19 min crimping diameter 19 mm according to the die chart Turn the dial to position 1 60 upper scale 1 lower 60 This setting will give the crimping diameter 20 6 mm 19 1 6 mm The machine has been calibr...

Page 13: ...ed in the foot pedal connection e g when large fittings are crimped The foot pedal enables holding the hose assembly with both hands 1 Remove cover plate and remove the knock out from rear cover plate NOTE The foot pedal is double pedal One pedal for crimping and the other one for opening 2 Connect the foot pedal to the plug in the rear side of the electric box Install cover plate 3 When the foot ...

Page 14: ...er might be caused by dry sliding surfaces Grease the machine 2 Check that the coupling or the piece you are crimping is the size that the machine can crimp The machine s pressure relief valve opens and the dies stop when the maximum power of the machine has been reached 3 If the dies open up in normal speed but close slower and the machine is lacking crimping power there is dirt in the hydraulic ...

Page 15: ...etraction before servicing CLEANING Keep the machine always clean from extra particles Clean the machine ensures nice and safe operation Wipe the machine with dry cloth or with soft paper Do not use water solvents or abrasives Keep the machine always well greased The inner side of the crimping head can be cleaned Fig 1 Fig 2 with a small brush Fig 1 and 2 NEVER USE COMPRESSED AIR FOR CLEANING GREA...

Page 16: ...ic oil after the first 500 hours of operation and every 1000 hours or once a year thereafter Oil tank volume 27 litres Recommended oil Shell Tellus T46 or equivalent Empty the tank of oil through the draining plug behind the tank Handle the waste oil according to law Fill the tank to centre line of the indicators in the dipstick of the filling cap It is recommended to pump the oil into the tank th...

Page 17: ...mediately DO NOT REPAIR PIPES d at the factory during test run 1 Re calibrate the crimping diameter with ferrule seamless steel tube Ø 25 mm wall 2 mm by using the die set No 20 19 20 model or the die set 32 19 32 model 2 Set the dial at 1 0 so that the crimping diameter will be 20 mm see the adjacent picture and lock the dial Crimp the ferrule and measure the real diameter 3 Remove the control di...

Page 18: ...AMWAY China d The guarantee does not compensate for damage due to improper use overload neglect or normal wear Working and travelling costs as well as freight charges caused by guarantee repairs are not covered by the uarantee g Guarantee repairs shall be carried out at SAMWAY or by an authorized SAMWAY service In case guarantee repair is demanded the customer has to prove that the machine is unde...

Page 19: ...e l e r u s s e r p d n u o S Enclosure class IP 54 IP 54 Closing speed of master dies mm s 2 9 1 Frequency 50 Hz 5 1 3 W k r e w o p r o t o M Voltage V Current A Fuse A 200 16 230 12 6 230 11 7 400 6 7 Frequency 60 Hz 5 2 0 1 6 4 9 3 W hp k r e w o p r o t o M Voltage V Current A Fuse A 210 15 6 230 12 5 230 10 8 400 6 2 Special diameters and profiles to customer s specifications 10 mm die trave...

Page 20: ...l dB A 71 71 Enclosure class IP 54 IP 54 Closing speed of master dies mm s 2 6 0 6 Frequency 50 Hz 5 1 4 W k r e w o p r o t o M Voltage V Current A Fuse A 200 20 5 230 12 6 230 15 5 400 8 6 Frequency 60 Hz 5 2 0 1 8 6 5 4 W hp k r e w o p r o t o M Voltage V Current A Fuse A 210 20 2 230 12 5 230 15 2 400 8 2 Special diameters and profiles to customer s specifications 10 mm die travel Overall dim...

Page 21: ...es Ulkoisten vahinkojen tarkistus 2 Check of mechanics and crimping head Koneen ja puristusyksilön tarkistus 3 Check of hydraulics hydrauliikan tarkistus 4 Lubrication of crimping head Puristusyksikön tarkistus 5 Oil change Öljynvaihto 6 Filter change Suodattimen vaihto Date pvm 1 General visual inspection for external damages Ulkoisten vahinkojen tarkistus 2 Check of mechanics and crimping head K...

Page 22: ...es Ulkoisten vahinkojen tarkistus 2 Check of mechanics and crimping head Koneen ja puristusyksilön tarkistus 3 Check of hydraulics hydrauliikan tarkistus 4 Lubrication of crimping head Puristusyksikön tarkistus 5 Oil change Öljynvaihto 6 Filter change Suodattimen vaihto Date pvm 1 General visual inspection for external damages Ulkoisten vahinkojen tarkistus 2 Check of mechanics and crimping head K...

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