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Samuel Strapping Systems P-625, Safety, Operation, Maintenance And Parts Manual, Page: 49 / 54

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Samuel Strapping Systems P-625 Safety, Operation, Maintenance And Parts Manual Download Page 49

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Summary of Contents for P-625

Page 1: ...e IL Detroit MI Fort Mill SC Kilnhurst U K Mississauga ON Rock Hill SC Winchester TN A Samuel Manu Tech Company SAFETY OPERATION MAINTENANCE AND PARTS MANUAL P 625 P 725 P 625 P 725 SEMI AUTOMATIC STRAPPING MACHINE and P 625E P 725E Electric Tension versions 9 16 08 S N 02040170 AND HIGHER ...

Page 2: ...ations specified in this manual MAINTENANCE 1 Shut off and lock out all electrical power before performing any maintenance procedure 2 Use the correct tools and parts to repair the machine 3 Only trained people should service the machine 4 Follow instructions provided in this manual ADDITIONAL CONSIDERATIONS 1 Do not touch the heater and the surrounding area The heater operates at approximately 60...

Page 3: ...9 PREASSEMBLY OF MACHINE 10 THREADING STRAP THRU MACHINE 11 OPERATORS CONTROLS 11 STRAPPING CYCLE 13 PRINCIPAL OF OPERATION 14 SERVICE ADJUSTMENTS AND CLEARANCES 20 MAINTENANCE 22 TROUBLESHOOTING 23 PARTS LIST AND EXPLODED VIEWS 23 ELECTRICAL SCHEMATIC Standard 52 ELECTRICAL SCHEMATIC Elect Tension Option 53 ...

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Page 5: ...ls the duration of strap feed When the set time for feed is up the timer stops feeding strap If additional feed is required beyond that determined by the timer setting jog feed will be facilitated by pushing the Jog Feed button on the operator s control panel 3 WELDING AND CUT OFF Welding of the strap ends and cutting of the strap supply are facilitated in this process 4 PACKAGE RELEASE After a sh...

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Page 9: ...set of tools and spare parts is packed with each machine for use in making adjustments and for replacement of parts as needed Please compare your supplied tools with the following list TOOL PARTS 1 Phillips screwdriver 4 2 8mm 10mm open end wrench 1 5mm Allen wrench 1 4mm Allen wrench 1 3mm Allen wrench 1 2 5mm Allen wrench SPARE PARTS 1 4 08000 140 Brake rubber P 625 only 1 2201109130 Brake sprin...

Page 10: ...4 positions for all three Claws and screw the claw in place with two M6x20 Screws 3 For an 11 core diameter position the holes of the Reel Claw item 6 to the 3 and 5 positions for all three Claws and screw the claw in place with two M6x20 Screws LOADING STRAP INTO THE MACHINE On the P 725 machine open the Dispenser access panel and remove the dispenser assembly as shown on Figure 10 1 Turn the Ree...

Page 11: ...e different as follows MECHANICAL TENSION VERSION CONTROL PANEL The control panel is located on the left hand side of the front panel of the machine See Figure 12 FIGURE 12 CONTROL PANEL POWER SWITCH An Illuminated push button glows when power is turned on All electrical circuits and the electric motor are then energized Pushing the POWER switch once more cuts off all power supply to the machine S...

Page 12: ...IP SWITCH The dip switch setting allows the user to adjust the time the machine sits idol before the motor shuts down Set the dip switches as shown on Figure 13A CAUTION Be sure to shut power OFF before making any dip switch changes FIGURE 13A COOLING DIP SWITCH TENSION TIME AND MINIMUM TENSION The tension time and minimum tension settings can be adjusted on the Circuit Board by adjusting the two ...

Page 13: ...t panel ADJUSTING HOT KNIFE TEMPERATURE If the weld does not hold on the package easily comes apart or appears to be overheated an adjustment to the weld temperature may be required The hot knife rheostat control is found under the tabletop in a box mounted next to the strapping head Make corrections in small increments according to the following conditions RAISING HOT KNIFE TEMPERATURE If the wel...

Page 14: ...ontrol functions of the micro switches are described 1 NEUTRAL POSITION When the strap is initially threaded through the machine it enters the head under the strap guide and over roller D between two sets of feed and tension rollers and on through a slot in the end gripper It then passes beneath the anvil over the welding clamp and holding gripper and out into the strap channel on the left hand si...

Page 15: ... the strap end into the slot of the upper strap guide on the right hand end of the machine In doing so the strap is guided between the gripper portion of the end gripper and anvil then into a slot in the anvil where it makes contact with the start switch detector lever As the lever moves to the left it trips the cycle start switch LS1 ...

Page 16: ...hen LS3 closes it de energizes the electromagnetic clutch and the end gripper will have been moved upward to contain the upper strap beneath the anvil The tension lever pivots and closes the tension rollers The tension rollers close against the strap drawing it back through the head thus tensioning it around the package When full tension has been drawn the electronic tension detector reacts at the...

Page 17: ...ises to contain the other end of the strap beneath the anvil The tension lever is lowered to release tension and the welding clamp begins to rise It s important to note that all tension to the strap must be released before the strap is cut otherwise the strap end could be damaged and feeding reliability will be affected The hot knife moves in between the two layers of strap NOTE TENSION ROLLERS AR...

Page 18: ...CUT WELD IS MADE The welding clamp cuts the strap during it s upward movement then pushes the upper surface of the lower strap against the lower surface of the hot knife It then pushes the hot knife against the lower surface of the upper strap ...

Page 19: ... and the welded strap is released to the lower side of the package The camshaft returns to the home position and closes LS3 and LS5 The electromagnetic clutch is de energized by LS3 while LS5 energizes SOL1 As the solenoid pulls down on the tensioning lever the feed rollers close against the strap pushing it through the head and out into the strap channel The feed timer de energizes and SOL1 is re...

Page 20: ...am actuates LS5 The outer cam actuates LS3 To make sure the cams are set properly proceed as follows 1 Make sure the machine is in the neutral or home position 2 If the micro switches need adjusting loosen the mounting screws and set LS5 as shown on Figure 22 When properly set tighten the mounting screws 3 Position LS3 as shown in Figure 23 When set tighten the mounting screws As the cam rotates c...

Page 21: ...arance at any point loosen the locknuts 1 and 2 and adjust all clearance out at points A B and C 5 When set tighten the locknuts FEED AND TENSION ROLLERS When the machine is in the neutral position the feed and tension rollers should not come into contact with the strap The clearance between the rollers should be 0 040 1 0mm To adjust the feed rollers closer together refer to Figure 26 and proceed...

Page 22: ... at the point indicated in figure 27 LUBRICATION Make sure the machine is clean before applying lubricants to the points shown in Figure 27 Note use a brush or compressed air to remove any dirt or debris GEAR REDUCER Replace the oil in the gear reducer once a year in the following manner 1 Remove the OIL FILL plug at the top of the reducer 2 Remove the lower plug and allow the oil to drain from th...

Page 23: ... 2 The F2 circuit breaker has tripped REMEDY 1 Disassemble the roller assembly and remove debris See Adjustment Section Figure 26 1 Replace gripper 1 Adjust the clearance of LS5 in relation to the switch cam Refer to Figure 22 2 Replace LS5 3 Adjust LS3 if needed to insure the head stops in the HOME position 1 Replace and adjust LS3 Refer to Figure 23 2 Adjust LS3 as required 3 Adjust the clearanc...

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Page 25: ...NSION LEVER ASSEMBLIES 36 37 FIGURE 6 1 CABINET COMPONENTS P 725 MACHINE 38 39 FIGURE 6 2 CABINET COMPONENTS P 625 MACHINE 40 41 FIGURE 7 1 DISPENSER ASSEMBLY P 725 MACHINE 42 43 FIGURE 8 1 DISPENSER BRAKE ARM P 725 MACHINE 42 43 FIGURE 8 2 DISPENSER ASSEMBLY P 625 MACHINE 44 45 FIGURE 9 1 ELECTRICAL COMPONENTS P 725 MACHINE 46 47 FIGURE 9 2 ELECTRICAL COMPONENTS P 625 MACHINE 48 49 FIGURE 10 ELEC...

Page 26: ... 01050 340 Separating arm pin 101 7 200A05012 Socket head cap screw M5x12 102 1 200A05006 Socket head cap screw M5x6 103 1 200A05016 Socket head cap screw M5x16 104 1 200A05020 Socket head cap screw M5x20 105 1 200A05025 Socket head cap screw M5x25 106 2 200A06025 Socket head cap screw M6x25 107 2 200A06050 Socket head cap screw M6x50 108 2 200G05008 Socket head cap screw M5x8 109 1 200E04015 Phil...

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Page 28: ...201A06 Hex nut M6 110 4 200C06020 Hex bolt M6x20 112 1 200G06010 Socket head set screw M6x10 113 2 200A05012 Socket head set screw M5x12 114 3 200A06020 Socket head set screw M6x20 115 1 200A06045 Socket head set screw M6x45 116 2 200E03030 Phillips head machine screw M3x30 118 2 202B05 Lock washer M5 119 2 202B03 Lock washer M3 120 4 202A061620 Plain washer M6x16x2 121 2 212AS17 Ring S 17 122 2 2...

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Page 30: ...33 1 4 03020 330 Strap guide 35 1 4 03020 350 Magnet 100 1 200E03016 Phillips head machine screw M3x16 101 6 200E04008 Phillips head machine screw M4x8 103 12 200F04008 Flat head cap screw M4x8 105 1 200A05012 Socket head cap screw M5x12 106 2 200G05008 Socket head set screw M5x8 108 4 202B06 Lock washer M6 109 4 200A06020 Socket head cap screw M6x20 110 1 104Y002 Magnetic sensor SK3 X 111 7 202B0...

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Page 32: ...02A06120 Plain washer M6x21x2 118 1 212AR32 Ring R 32 120 1 2214239052 Compression spring 4 2x39x52 123 4 210A6002 Ball bearing 6002ZZ 125 1 210A6000 Ball bearing 6000ZZ 131 2 200A0508 Socket head cap screw M5x8 PARTS LIST FIGURE 4 2 TENSION ADJUSTMENT Optional Electric Tension KEY QTY PART NO DESCRIPTION 1 1 4 04310 ELECTRON TENSION ADJ UNIT 12 2 4 04000 120 Spring guide 17 1 4 04000 170 Tighteni...

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Page 34: ...Transmission bracket 31 1 4 04030 311 Pulley 32 1 4 04030 321 Pulley 102 2 200A106016 Socket head cap screw M6x16 103 1 200C06070 Hex bolt M6x70 104 2 200G06010 Socket head set screw M6x10 105 1 200G06006 Socket head set screw M6x6 106 5 201A06 Hex nut M6 111 6 202B06 Lock washer M6 112 7 202A061620 Plain washer M6x16x2 113 4 202A0613 Plain washer M6x13 121 2 214AK019 V Belt k 19 122 1 214AM030 V ...

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Page 36: ...Socket head cap screw M6x50 104 1 200E04016 Phillips head machine screw M4x16 105 5 200A05016 Socket head cap screw M5x16 106 9 202B05 Lock washer M5 107 2 201A04 Hex nut M4 108 5 201A05 Hex nut M5 109 2 202B04 Lock washer M4 110 13 201A06 Hex nut M6 111 9 202B06 Lock washer M6 112 1 201A08 Hex nut M8 113 2 202B08 Lock washer M8 114 1 200E04015 Philips head machine screw M4x15 115 2 200A04025 Sock...

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Page 38: ... screw 24 1 4 06010 240 Plastic roller 25 1 4 06010 250 Roller pin 26 1 4 06010 260 Roller frame 101 25 200C06012 Hex bolt M6x12 102 21 202B06 Lock washer M6 103 41 202A0613 Plain washer M6x13 104 16 201A06 Hex nut M6 105 4 200C06020 Hex bolt M6x20 107 2 200A06020 Socket head cap screw M6x20 109 2 200E04012 Phillips head machine screw M4x12 110 10 202B04 Lock washer M4 111 2 201A04 Hex nut M4 112 ...

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Page 40: ...320 Plastic leg washer 33 4 4 06200 330 Plastic bracket 101 25 200C06012 Hex bolt M6x12 102 21 202B06 Lock washer M6 103 41 202A0613 Plain washer M6x13 104 16 201A06 Hex nut M6 105 4 200C06020 Hex bolt M6x20 107 2 200A06020 Socket head cap screw M6x20 109 2 200E04012 Phillips head machine screw M4x12 110 10 202B04 Lock washer M4 111 2 201A04 Hex nut M4 113 12 202A0410 Plain washer M4x10 114 2 202A...

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Page 42: ...4 200A06012 Socket head cap screw M6x12 102 6 200A06020 Socket head cap screw M6x20 103 1 212CR8 Spring pin R PARTS LIST FIGURE 8 1 DISPENSER BRAKE ARM P 725 MACHINE KEY QTY PART NO DESCRIPTION 1 1 408000 BRAKE UNIT 11 1 408000 110 Pin 12 1 408000 120 Plastic roller 13 1 408000 130 Roller frame 14 1 408000 140 Brake rubber 15 1 408000 150 Angle plate 16 1 408000 160 Brake fixed pin 17 1 408000 170...

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Page 44: ...astic cap 32 1 4 08200 320 Reel brake bracket 33 1 4 08200 330 Brake shaft 37 1 4 08500 370 Brake arm fixed shaft 100 1 202B06 Lock washer M6 101 6 200A06020 Socket head cap screw M6x20 102 1 212AS25 Ring S 25 103 2 200E04020 Phillips head machine screw M4x20 104 2 201A04 Hex nut M4 105 14 202A0409 Plain washer M4x9 106 1 212AE04 Ring E 4 107 2 212AS10 Ring S 10 108 2 210A6003 Ball bearing 6003ZZ ...

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Page 46: ...05030 Flat head set screw M5x30 106 10 202B04 Lock washer M4 107 10 201A04 Hex nut M4 108 6 202B05 Lock washer M5 109 12 201A05 Hex nut M5 112 10 202A0410 Plain washer M4x10 113 2 200E04010 Phillips head machine screw M4x10 114 2 200E04050 Phillips head machine screw M4x50 115 6 200E04015 Phillips head machine screw M4x15 116 12 202B04 Lock washer M4 118 18 201B04 Hex nut M4 123 6 2210808022 Sprin...

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Page 48: ...F05030 Flat head set screw M5x30 106 10 202B04 Lock washer M4 107 10 201A04 Hex nut M4 108 6 202B05 Lock washer M5 109 6 201A04 Hex nut M5 112 10 202A0410 Plain washer M4x10 113 2 200E04010 Phillips head machine screw M4x10 114 2 200E04050 Phillips head machine screw M4x50 115 6 200E04015 Phillips head machine screw M4x15 116 8 202B04 Lock washer M4 118 18 201B04 Hex nut M4 123 6 2201808022 Spring...

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Page 50: ... 105 1 115C0301 Circuit Protector ZE800 3A FU 2 106 1 115C0201 Circuit Protector ZE800 2A FU 3 Standard Machine 115C0301 Circuit Protector ZE800 3A FU 3 Opt Electric Tension 107 1 108BK500 Potentiometer 500K Standard Machine 2 108BK500 Potentiometer 500K Opt Electric Tension 108 4 200E03006 Phillips head machine screw M3x10 109 4 153AJ002 Speed clamp 112 4 200F03010 Flat head screw M3x10 P 725 P 7...

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Page 52: ...52 ELECTRICAL SCHEMATIC FIGURE 11 1 Standard Machine ...

Page 53: ...53 ELECTRICAL SCHEMATIC FIGURE 11 2 Opt Elect Tension ...

Page 54: ...Samuel Strapping Systems 1401 Davey Road Suite 300 Woodridge IL 60517 1 800 323 4424 Rev 9 16 08 EXS 201 EXS 301 EXS 201E EXS301E ...

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