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DS 616 

INSTALLATION 

TECHNICAL MANUAL 

PART 2   JUNE  2002 

 

2.3 

Individually covered or insulated equipment grounding conductors shall have a 
continuous outer finish that is either green or green with one or more yellow stripes. 
The equipment grounding conductor is to be connected to ground at the service 
equipment. 
 
The attachment-plug receptacles in the vicinity of the product or system are all to be of 
a grounding type, and the equipment grounding conductors serving these receptacles 
are to be connected to earth ground at the service equipment. 
 

WARNING: HIGH LEAKAGE CURRENT! 

Earth connection is essential before 

connecting supply. 

 
The DS 616 system requires that a supplementary (see below) earth ground be 
connected to the system. This is the preferred method of grounding the DS 616. It has 
been observed that the third wire ground may be inferior or can contain noise that may 
prevent the digital data bus from canceling out noise. This may result in erratic 
operation of the DS 616. Another problem that has occurred is that some UPS battery 
systems do not pass the ground through to the power cord resulting in no ground to 
the system. The grounding lug on the bottom of the left side of the cabinet must be 
connected to one of the following: bonded building steel, cold water pipe or a ground 
rod using at least #16 AWG copper wire 

(see Figure 2–3)

. Additionally, the ground 

between cabinets in a multiple cabinet system must also be at least #16 AWG copper 
wire. The third wire AC ground or FG is connected to the system frame via the ground 
strap from the ground connector on the AC socket. 
 
A supplementary equipment grounding conductor shall be installed between the 
system and ground that is in addition to the equipment grounding conductor in the 
power supply cord. 
 
The supplementary equipment grounding conductor shall not be smaller in size than 
the ungrounded branch-circuit supply conductors. The supplementary equipment 
grounding conductor shall be connected to the product at the terminal provided, and 
shall be connected to ground in a manner that will retain the ground connection when 
the product is unplugged from the receptacle. The connection to ground of the 
supplementary equipment grounding conductor shall be in compliance with the rules 
for terminating bonding jumpers in Part K of Article 250 of the National Electrical Code 
ANSI/NFPA 70. Termination of the supplementary equipment grounding conductor is 
permitted to be made to building steel, to a metal electrical raceway system, or to any 
grounded item that is permanently and reliably connected to the electrical service 
equipment ground. 

 

Bare, covered, or insulated grounding conductors are acceptable. A covered or 
insulated grounding conductor shall have a continuous outer finish that is either green 
or green with one or more yellow stripes. 

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PAGE

Table of

Contents

Summary of Contents for DS 616

Page 1: ...CTING OPTIONS ON THE BASIC KSU 2 7 2 8 1 MEMORY BACKUP SELECTION 2 7 2 8 2 MUSIC SOURCE SELECTION 2 7 3 INSTALLING OPTION BOARDS AND TRUNK CARDS 3 1 SERIAL INTERFACE OPTION BOARD 3 1 3 1 1 SIO 2 OPTIO...

Page 2: ...PMENT 6 1 SAFETY PRECAUTIONS 6 1 6 2 KEYSETS 6 1 6 3 SINGLE LINE TELEPHONE 6 1 6 4 DOOR PHONE 6 1 6 5 MUSIC ON HOLD 6 2 6 6 EXTERNAL PAGING 6 2 6 7 COMMON BELL 6 2 6 8 RING OVER PAGE 6 3 6 9 STATION M...

Page 3: ...al codes for possible special disposal instructions 2 BATTERY BACKUP CONNECTOR CAUTION To reduce risk of fire and injury to persons use only a sealed nickel cadmium or lead acid battery supply capable...

Page 4: ...ermanently connected to earth a Provided with the current limitations and maximum overcurrent protection for telecommunication circuits b Reference to the specific power supply or current limiting dev...

Page 5: ...sure that all wires and cables going to and coming from the KSU are properly routed Do not cross fluorescent lights or run parallel with AC wires The equipment must be located in an environment that w...

Page 6: ...FIGURE 1 1 MAIN CABINET AND UNIT DIMENSIONS DS 616 INSTALLATION TECHNICAL MANUAL PART 1 JUNE 2002 616 Digital Communications System 12 7 16 18 3 8 4 1 2 KSU HOME PAGE Table of Contents...

Page 7: ...The Basic Key Service Unit KSU contains one Trunk Expansion slot for installing the 3 TRK or 6 TRK PCB Two option card connectors for installing the Serial Interface card and the optional AA card The...

Page 8: ...an analog trunk card a 3 TRK card or 6 TRK card 2 3 MOUNTING THE KSU Figure 2 1 The DS 616 KSU must be wall mounted in a vertical position The KSU should be mounted on a plywood backboard at least 5...

Page 9: ...opper wire see Figure 2 3 Additionally the ground between cabinets in a multiple cabinet system must also be at least 16 AWG copper wire The third wire AC ground or FG is connected to the system frame...

Page 10: ...h ground source is required by the DS 616 system The DS 616 system has two ground reference points One point is via the green wire in the power cord connected to the AC power outlet This ground connec...

Page 11: ...ith same type and rating of fuse 2 DISCONNECT POWER BEFORE CHANGING FUSE POWER SUPPLY UNIT The SPSU1 is the power supply for the DS 616 KSU The power supply is permanently installed in the KSU and is...

Page 12: ...to the 48VDC power source WARNING Be sure the proper polarity is observed Equipment damage will result if polarity is reversed Do not connect external AC or DC power to the System see Section 4 Power...

Page 13: ...On Hold or Background Music In addition an interface is provided for an external music source such as CD player or a radio etc The system provides a single music channel for Music On Hold or Backgroun...

Page 14: ...FIGURE 2 1 ATTACHING MOUNTING BRACKET TO BACKBOARD DS 616 INSTALLATION TECHNICAL MANUAL PART 2 JUNE 2002 HOME PAGE Table of Contents...

Page 15: ...N TECHNICAL MANUAL PART 2 JUNE 2002 TRK EXP SLOT SIO OPTION AA OPTION POWER SUPPLY MDF CABLE PATH CHAMP CONNECTOR P4 P5 RJ 45 From 8 PIN RJ 45 From 50 PIN Champ Connector Bottom View Front View After...

Page 16: ...CONNECTING A SYSTEM BACKUP BATTERY DS 616 INSTALLATION TECHNICAL MANUAL PART 2 JUNE 2002 TRK EXP SLOT SIO OPTION AA OPTION POWER SUPPLY CHAMP CONNECTOR P4 P5 RJ 45 BATTERY Black Red HOME PAGE Table o...

Page 17: ...SELECTING OPTIONS ON THE BASIC KSU DS 616 INSTALLATION TECHNICAL MANUAL PART 2 JUNE 2002 TRK EXP SLOT SIO OPTION AA OPTION POWER SUPPLY P4 P5 Music Source EXT INT Memory Backup ON OFF HOME PAGE Table...

Page 18: ...s especially the ceramic sub assemblies They are physically delicate and finger pressure can fracture component leads even if the leads do not actually break To protect PCBs against physical damage an...

Page 19: ...n Install firmly and ensure that is fully inserted into the two 2 board connectors The AA PCB is imprinted with an arrow facing up on the front component side of the PCB This side should face out when...

Page 20: ...FIGURE 3 1 INSTALLING OPTION BOARDS AND TRUNK CARD DS 616 INSTALLATION TECHNICAL MANUAL PART 3 JUNE 2002 TRK EXP SLOT SIO OPTION AA OPTION POWER SUPPLY P4 P5 HOME PAGE Table of Contents...

Page 21: ...FIGURE 3 2 SERIAL AND AA OPTION CARDS DS 616 INSTALLATION TECHNICAL MANUAL PART 3 JUNE 2002 HOME PAGE Table of Contents...

Page 22: ...FIGURE 3 3 S3TRK CARD DS 616 INSTALLATION TECHNICAL MANUAL PART 3 JUNE 2002 HOME PAGE Table of Contents...

Page 23: ...FIGURE 3 4 S6TRK CARD DS 616 INSTALLATION TECHNICAL MANUAL PART 3 JUNE 2002 HOME PAGE Table of Contents...

Page 24: ...the active and neutral mains input and 250 VAC 2 amp for the 55VDC output and battery input If both PSU LEDs fail to illuminate unplug the system remove the power supply cover and check the AC fuses...

Page 25: ...igure 4 2 2 Power OFF the system and unplug all of the cards option cards trunk expansion card Power the system ON again If the PSU AC LED now illuminates one of the cards is faulty 3 If the PSU AC LE...

Page 26: ...ning with 701 and continues to 703 if the 3TRK card has been installed or to 706 if the 6TRK card has been installed Station numbers are assigned in the same manner The lowest station is assigned stat...

Page 27: ...FIGURE 4 1 POWER CONNECTIONS TO THE SYSTEM DS 616 INSTALLATION TECHNICAL MANUAL PART 4 JUNE 2002 I O AC INPUT ON OFF AC DC HOME PAGE Table of Contents...

Page 28: ...LOCATION OF POWER SUPPLY FUSES FIGURE 4 2 DS 616 INSTALLATION TECHNICAL MANUAL PART 4 JUNE 2002 LED1 LED2 F1 F2 F3 F4 CKPS V1B xxxxxxxxx HOME PAGE Table of Contents...

Page 29: ...with local codes for possible special disposal instructions 5 2 SYSTEM CABLING All connections to the DS 616 system are made by the way of a main distribution frame MDF except for the 120 VAC power a...

Page 30: ...Slate 36 11 Not Used Not Used Not Used Normally Open Contact Black Blue 37 12 Not Used Not Used Not Used External Page Relay Black Orange 38 13 Not Used Not Used Not Used External MOH Black Green 39 1...

Page 31: ...Figure 5 1 Eight pins of the RJ 45 connector are assigned to connections of Single Line Telephone interface ports on the base board PIN NO CIRCUIT FUNCTIONS REMARK 1 8 SLT Port 1 No Polarity 2 7 SLT...

Page 32: ...SINGLE LINE TELEPHONE CONNECTIONS FIGURE 5 1 DS 616 INSTALLATION TECHNICAL MANUAL PART 5 JUNE 2002 8 7 6 5 4 3 2 1 RJ 45 CABLE SLT PORT 1 SLT PORT 2 SLT PORT 3 SLT PORT 4 HOME PAGE Table of Contents...

Page 33: ...the DLI port of your choice 6 3 SINGLE LINE TELEPHONE Using one pair twisted 24 AWG or 26 AWG jumper wire cross connect each single line telephone to the SLI port of your choice 6 4 DOOR PHONE Using o...

Page 34: ...smitted through the Music on Hold feature Samsung Telecommunications America Inc hereby disclaims any liability arising out of failure to obtain such a license 6 6 EXTERNAL PAGING The DS 616 system is...

Page 35: ...p Using MMC 601 assign ROP as a destination in this hunt group Ring over page can be used for day or night operation or both 6 9 STATION MESSAGE DETAIL RECORDING SMDR see Figure 6 1 To receive an SMDR...

Page 36: ...r some equipment the DSR 6 may not detect the DTR signal from the external device In this case connect the DTR signal wire to the DCS pin 1 of the DS 616 serial interface Use MMC 804 to set the transm...

Page 37: ...D 2 TXD 3 GND 5 DTR 6 DCD 1 TXD 2 RXD 3 GND 7 DTR 20 Connect a Printer or a Call Accounting device to one of the DB9 connectors on the SIO2 Option Board Note that system power should be removed before...

Page 38: ...9 PC DTE DB 25 or DB9 TXD 2 TXD 3 RXD 3 RXD 2 GND 7 GND 5 RTS 4 RTS 7 CTS 5 CTS 8 DSR 6 DSR 6 DTR 20 DTR 4 DB25 DB9 Connect a PC equipped with PCMMC to one of the DB9 connectors on the SIO2 option boa...

Page 39: ...ECHNICAL MANUAL PART 6 JUNE 2002 SIO BOARD DTE DB9 MODEM DCE DB 25 TXD 3 RXD 2 GND 7 DCD 1 CTS 4 DTR 20 DSR 6 Connect a PC equipped with PCMMC to one of the DB9 connectors on the SIO2 option board Not...

Page 40: ...the backup batteries if equipped from the power supply Remove the AA card by gently pulling on the card Lay the AA card face up on a non conductive surface NOTE It is advisable to use PCMMC to produc...

Page 41: ...ng If the KSU does not operate remove the new EPROMS and reinstall the old EPROMS and test again If the system still fails to operate contact Samsung Technical Support 5 When the system is operating c...

Page 42: ...E 7 1 LOCATION OF EPROMS DS 616 INSTALLATION TECHNICAL MANUAL PART 7 JUNE 2002 TRK EXP SLOT SIO OPTION AA OPTION POWER SUPPLY P4 P5 U703 ODD 1 U704 EVEN 1 U705 ODD 2 U706 EVEN 2 HOME PAGE Table of Con...

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