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Connecting Up and Purging the Circuit

C

OMPLETING THE

I

NSTALLATION

E-

12

A

B

C

D

B

(liquid)

Outdoor unit

Indoor unit

Gas pipe side

Liquid pipe side

Stem cap

Valve stem

A

(gas)

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Adding Refrigerant

Refrigerant must be added if the piping measures more than 5 metres in length. 
This operation can only be performed by a qualified refrigeration specialist.

If you have used...

Then...

More than 5 metres 

20g of refrigerant R22

of piping

must be added for each
extra metre.

Less than 5 metres 

The purge time is normal.

of piping

Refer to the Service Manual for more details on this operation.

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Summary of Contents for AS09F Series

Page 1: ... 2 0LHEP PULA EN KJ EPEKJAN Ġ KKH 45 5 0 6 4 7 4FSJFT 4 7 4FSJFT 4 7 4FSJFT 4 7 4FSJFT 4 87 4FSJFT 4 87 4FSJFT SH18BW6 IM_E_23998 2006 2 17 11 39 AM Page 17 ...

Page 2: ...onnection cord in pipe ducts cable channels e t c to protect them against liquids outside impacts and so on WARNING INSTALLING THE UNIT If the power cord of this air conditioner is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard The unit must be plugged into an independent circuit if applicable or connect the power cable t...

Page 3: ...y Cable 8 Installing and Connecting the Indoor Unit Drain Hose 9 Installing and Connecting the Indoor Unit Assembly Piping 10 Cutting Extending the Piping 11 COMPLETING THE INSTALLATION Connecting Up and Purging the Circuit 12 Performing Leak Tests 13 Placing the Indoor Unit in Position 13 Fixing the Outdoor Unit in Position 14 Checking and Testing Operations 14 Explaining Operations to the Owner ...

Page 4: ...ion oil will run into the cooling circuit and seriously damage the unit Choose a location that is dry and sunny but not exposed to direct sunlight or strong winds Do not block any passageways or thoroughfares Choose a location where the noise of the air conditioner when running and the discharged air do not disturb any neighbours Choose a position that enables the piping and cables to be easily co...

Page 5: ... HA N J AO J I TEIQI HAJCPDO EJ E PA EJ PDA E CN I AHKS SDAJ EJOP HHEJC PDA QJEP 9TCR VJG TGHTKIGTCPV RKRGU CPF VJG FTCKP JQUG WR KP VJG CDUQTDGPV RCF CPF VJG XKP N VCRG TGHGT VQ RCIG 6JKU FTCKP FKTGEVKQP KU UGNGEVCDNG VQ NGHV QT TKIJV OGVTGU OCZKOWO 4 6JG CRRGCTCPEG QH VJG WPKV OC DG FKHHGTGPV HTQO VJG FKCITCO FGRGPFKPI QP VJG OQFGN ...

Page 6: ... Unit Case The flare nuts are attached to the end of each evaporator in out pipe or service valve Use the nuts when connecting the pipe The 3 wire assembly cable is depending on the option If they are not supplied Using the standard cable The rubber leg is only included when the air conditioner is supplied without the assembly piping illustrated below The following connection accessories may be su...

Page 7: ...it If you mount the plate on the concrete wall with anchor bolts the anchor bolts must not be projected by more than 20mm 4 Determine the positions of the wooden uprights to be attached to the window frame 5 Attach the wooden uprights to the window frame giving attention to the weight of the indoor unit 6 Attach the installation plate to the wooden uprights using tapping screws as seen in the pict...

Page 8: ...ening the screw 7 Close the front grille 8 Remove the terminal board cover on the side of the outdoor unit 9 Connect the cables to terminals as shown in the figure Each wire is labeled with the corresponding terminal number 10 Connect the earth wires to the earth terminals 11 Replace the terminal board cover carefully tightening the screw 12 Connect the power cable with the indoor unit INSTALLING ...

Page 9: ... The hose will be fixed permanently into position once the whole installation has been tested for gas leaks refer to page 12 for further details Installing and Connecting the Indoor Unit Drain Hose Care must be taken when installing the drain hose for the indoor unit to ensure that any condensation water is correctly drained outside When passing the drain hose through the 65 mm hole drilled in the...

Page 10: ...mbly piping to each pipe tightening the nuts first manually and then with a torque wrench applying the following torque Outer Diameter Torque kgf cm 6 35 mm 140 170 9 52 mm 250 280 12 70 mm 380 420 If the piping must be shortened or extended refer to page 11 4 Cut off any excess foam insulation 5 If necessary bend the pipe round along the bottom of the indoor unit and out through the appropriate h...

Page 11: ... below for examples of edges cut correctly and incorrectly Oblique Rough Burr 3 To prevent any gas from leaking out remove all burrs at the cut end of the pipe using a reamer 4 Slide a flare nut on to the pipe and modify the flare Outer Diameter D Depth A 6 35 mm 1 3 mm 9 52 mm 1 8 mm 12 70 mm 2 0 mm 5 Check that the flaring is correct referring to the illustrations below for examples of incorrect...

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Page 13: ...ose 4 Place the resulting bundle carefully in the lower part of the indoor unit making sure that it does not jut out from the rear of the indoor unit 5 Hook the indoor unit on to the installation plate and move the unit to the right and left until you are sure that it is securely in place 6 Finish wrapping vinyl tape around the rest of the piping leading to the outdoor unit 7 Using clamps optional...

Page 14: ...utdoor unit so that the fan can operate correctly Certainly fix up its rubber leg in order to prevent its vibration and noise To complete the installation perform the following checks and tests to ensure that the air conditioner is operating correctly 1 Review all the following elements in the installation Installation site strength Piping connection tightness to detect any gas leakages Connection...

Page 15: ...appropriate pages in the owner s instruction booklet 1 How to start and stop the air conditioner 2 How to select the operating mode and adjust the temperature and fan settings 3 How to adjust the air flow direction 4 How to set the timers 5 How to remove and clean the filters Once the owner is happy with the basic operations hand over the owner s instruction booklet and this installation manual fo...

Page 16: ...ELECTRONICS AST18WJWB IM_E_20226 11 8 04 7 03 PM Page 16 ...

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