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DOC9055M

INSTRUCTION MANUAL FOR SAMSON LIQUID RING PUMP      
TRUCK MASTER 3400

TRUCK MASTER

® 

3400

INSTRUCTION MANUAL

LIQUID RING PUMP

•   Technical data
•   Design of a system
•   Installation and start-up

•   Service
•   Troubleshooting
•   Spare parts

The English version of the instruction manual is the legally binding version.

Summary of Contents for TRUCK MASTER 3400

Page 1: ...UMP TRUCK MASTER 3400 TRUCK MASTER 3400 INSTRUCTION MANUAL LIQUID RING PUMP Technical data Design of a system Installation and start up Service Troubleshooting Spare parts HPR The English version of t...

Page 2: ...9 2 3 4 Correction factor Wet and dry gas 9 2 4 Handling and transport 10 2 5 Pump storage and draining procedure 11 3 Design of a system 12 3 1 Function and design of a liquid separator 13 3 2 Air c...

Page 3: ...Winterization 21 5 4 Lubrication of bearings 22 5 5 Inspection and cleaning of water supply pipe 22 5 6 Inspection and cleaning of internal channels 22 6 Troubleshooting 23 7 Spare parts and tools 24...

Page 4: ...LP P 3 31 10 00 0 Conforms to the directive M Ma ac ch hi in ne er ry y D Di ir re ec ct ti iv ve e 2 20 00 06 6 4 42 2 E EC C I hereby declare that the liquid ring pumps are in conformity with the f...

Page 5: ...pump must only be used with media that is not aggressive to the pump s materials See section 7 for components and materials Inlet of foreign objects can damage the pump The pump is designed exclusive...

Page 6: ...6 DOC9055M Truck Master 3400 2 1 Dimensions 2 TECHNICAL DATA DOC1627468_ 140 315 737 319 773 1234 32 M16x2 210 125 G3 8 60 k6 578 280 380 663 G1 G3 8 DOC1627468_1...

Page 7: ...ipe connection dimension 1 Water pipe connection length 6 m Noise level 80 dB A Water volume 52 L Maximum radial load on drive shaft 14000 N Heat input for cooler calculation 1100 rpm 48 kW 1200 rpm 5...

Page 8: ...low Wet m h 2476 3415 3357 3323 3286 3304 3243 Flow Dry 1848 2669 2919 2940 3015 3059 3031 Consumption kW 108 Torque Nm 737 2 3 2 Pressure Pressure bar g 0 0 25 0 5 0 75 1100 rpm Flow m h 2102 1974 18...

Page 9: ...h an inlet temperature of 50 C 100 saturated and service liquid temperature of 15 C Suction pressure Vacuum 80 70 60 50 40 30 20 Correction factor wet gas KWet 1 34 1 28 1 15 1 13 1 09 1 08 1 07 The p...

Page 10: ...he bearings The pump must be inspected for damages upon delivery If the pump is damaged it must not be used and the damage must be reported to the manufacturer Ensure that the pump s identification pl...

Page 11: ...can be immediately stored in accordance with the technical specifications After operation the pump can be stored for 30 days without further action If the pump remains out of operation for a longer p...

Page 12: ...M Truck Master 3400 3 DESIGN OF A SYSTEM DOC1627390 Pos Description 1 Liquid ring pump 2 Non return valve 3 4 way valve 4 Vacuum control valve 5 Water control valve 6 Fan cooler 7 Liquid separator 8 D...

Page 13: ...n be more than 50 m s and this must be reduced to 3 m s Below you find an illustration showing how to reduce the speed and control that no water will be in contact with the high velocity air stream Th...

Page 14: ...Mass of the media heating up Kg Q Heat input in kW See specifications chapter 2 2 Compression of air inside the liquid ring pump will create heat that is transferred to the water Therefore it can be...

Page 15: ...t the water flow through the cooler will also affect the cooling capacity DOC1627392 Typical fan cooler characteristic Practical calculation example The truck is used mostly to work with an operation...

Page 16: ...his will be transported into the suction line before the dome valve will close Therefore it will be recommended to make a combination of a filter and dome valve as illustrated below The filter will pr...

Page 17: ...be created in the liquid ring These bobbles cannot exist when they enter the discharge side of the pump and therefore they will collapse The impact force on the surface of the rotor and flow plate wil...

Page 18: ...4 2 Connections to the pump Check for foreign objects in the pump and physical damage on pump Gaskets to be handeled with highest degree of caution Gasket and sealing surfaces must be cleaned before...

Page 19: ...that the permissible radial force is not exceeded See specifications For belt transmission note the direction of rotation see illustration below DOC1627512_1A A B C D DOC1627512_1A DOC1627416_1 The wa...

Page 20: ...in damage to the pump 4 6 Direction of rotation Check the direction of rotation by briefly starting the pump The direction of rotation of the rotor must correspond to the direction arrow Below left a...

Page 21: ...the pump is equipped with an automatic lubrication feature It must be inspected and replaced as needed When the pump is commissioned for the first time the cartridges must be activated by turning the...

Page 22: ...27468_2 Lubrication interval per 500 duty hours Drive end DE 116 g Non drive end NDE 29 g The pump is designed with internal water channels for lubrication of the mechanical shaft seals Remove the plu...

Page 23: ...ropped to a sufficient level or lower the temperature of the water inlet The start up power is too high Too much water in the pump prior to start up Noise at start up and possible overload of the powe...

Page 24: ...low PRODUCT CODE TM 3400 R 0 S S B 2 0 T SD CE CONFORMITY MARK MANUFACTURING DATE SERIAL NO ORDER CONFIRMATION NO A NO Configuration example Type Model Rotation Rotor type Pump housing Shell Flow plat...

Page 25: ...I 316 0 Pump housing Cast iron EN GJL 250 EN1561 S Shell Cast iron EN GJL 250 EN1561 S Flow plates Cast iron EN GJL 250 EN1561 S Bronze GC CU Sn10 DIN1705 B Generation of pump 1 or 2 1 Gaskets Oakenst...

Page 26: ...26 DOC9055M Truck Master 3400 4 7 50 55 63 54 1 65 60 58 24 39 2 34 13 14 31 23 26 61 47 10 3 32 16 27 35 33 4 8 19 57 56 63 62 5 18 29 42 49 Included in gasket set 7 3 Spare parts GENERATION 1...

Page 27: ...27 DOC9055M Truck Master 3400 64 60 58 43 44 24 25 15 13 14 23 40 12 32 41 52 19 17 9 20 59 6 45 22 28 37 11 21 22 41 51 46 48 66 53 DOC1627376...

Page 28: ...Master 3400 1 13 930200022 Shaft nut 2 Steel 14 1620208 Gasket set Truck Master 3400 1 15 1620208 Gasket set Truck Master 3400 1 16 910300455 Allen screw 6 Steel 17 1620203 Bush 4 Sintered Bronze 18...

Page 29: ...51 1624020 Sticker Warning 2 Plastic foil 52 Identification plate 1 Stainless steel 53 910300281 Plug 4 Steel 54 925000842 Pipe clamp 2 Steel 55 910300471 Allen screw 4 Stainless steel 56 915000225 Au...

Page 30: ...30 DOC9055M Truck Master 3400 51 52 41 75 7 6 74 37 71 58 60 4 9 19 1 8 11 15 17 21 22 40 25 14 39 43 45 73 7 4 Spare parts GENERATION 2...

Page 31: ...31 DOC9055M Truck Master 3400 DOC1627468 50 56 63 33 70 44 23 58 57 62 2 3 12 16 26 32 27 13 69 68 67 20 18 10 31 34 Included in gasket set DOC1627468...

Page 32: ...ut 2 Steel 14 1620208 Gasket set Truck Master 3400 1 15 1620208 Gasket set Truck Master 3400 1 16 910300479 Allen screw 6 Steel 17 1620203 Bush 4 Sintered Bronze 18 1620208 Gasket set Truck Master 340...

Page 33: ...8 944600173 Elbow 2 Brass 60 944600239 Push in nipple 2 Brass 62 910300487 Allen screw 2 Stainless steel 63 910100191 Washer 2 Stainless steel 67 938000781 Nut 2 Steel 68 938000780 Cutting ring 2 Stee...

Page 34: ...ZV 6 910300079 M12x55 Allen bolt 4 Steel DIN 912 FZB 7 910300186 Plug 3 4 3 Steel DIN 906 8 915000050 Grease nipple 1 Steel VFZ 9 922200075 Radial shaft seal 1 Rubber NBR DIN 3760A 10 932300060 Taperl...

Page 35: ...sket for pump housing shell 3 mm 2 Rubber 19 1620072 Gasket for shell flow plate 0 5 mm 2 Paper 1620233 Gasket for shell flow plate 0 8 mm 2 Paper 1620171 Gasket for shell flow plate 1 0 mm 2 Paper 20...

Page 36: ...Qty Material 1 1629171 Mandrel radial shaft seal 85 100 1 Plastic 2 1629117 Mechanical shaft seal tool 1 Plastic 3 1629134 Alignment tool 2 Steel 4 1629173 Machined bearing cap set 1 Steel 5 1629115 B...

Page 37: ...37 DOC9055M Truck Master 3400 Notes...

Page 38: ...38 DOC9055M Truck Master 3400 Notes...

Page 39: ...39 DOC9055M Truck Master 3400 Notes...

Page 40: ...here the pumps are usually installed onboard fishing vessels Gamma Series is designed to handle the harshest industrial vacuum jobs At the core of Samson Pumps activity is the strong belief that our l...

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