Samson EB 20a Mounting And Operating Instructions Download Page 6

1-2

EB 20a_EN

May 2022 edition

Subject to technical changes

Safety instructions and safety measures

 

The ball valve is only used as intended as described in this 
chapter.

 

An actuator unit that is subsequently installed on the ball 
valve is adapted to it and the max. torque is observed, and is 
correctly adjusted in the end positions, and in particular in 
the opening position of the ball valve.

 

The pipe system and control system are properly installed 
and regularly checked. The wall thickness of the ball valve 
body is measured such that an additional load of the usual 
magnitude is taken into account for a pipe system installed 
properly in this way.

 

The valve is connected properly to these systems.

 

The customary 

fl

 ow rates in continuous operation are not ex-

ceeded in this pipe system.

 

PFEIFFER is contacted in the case of abnormal operating con-
ditions, such as vibrations, hydraulic shock, cavitation and 
also large amounts of solid matter in the medium, especially 
abrasive matter.

Obligation of operating personnel to exercise diligence

Operating personnel must be familiar with this installation and 
operating manual and the applicable documents and comply 
with the indicated hazard information, warning information and 
other information. Furthermore, operating personnel must be fa-
miliar with the applicable regulations concerning occupational 
safety and accident prevention and observe them.

Applicable standards and directives

 

The ball valves ful

fi

 l the requirements of the European Pres-

sure Equipment Directive 2014/68/EU and the European 
Machinery Directive 2006/42/EC. In the case of ball valves 
provided with a CE marking, the Declaration of Conformity 
provides information about the conformity assessment proce-
dure that was used. The corresponding declarations of con-
formity are available in the Annex of this EB, see chapter “14 
Certi

fi

 cates“.

 

According to an ignition hazard assessment according to 
DIN EN ISO 80079-36, PFEIFFER ball valves do not have 
any own potential ignition sources and therefore are not sub-
ject to Directive 2014/34/EU.

CE marking based on this standard is not permitted. The in-
clusion of valves in the equipotential bonding of a plant ap-
plies independently of the directive for all metal parts in po-
tentially explosive areas.

Ball valves with plastic lining (PFA, PTFE, EPDM, etc.) through 
which chargeable media 

fl

 ows during operation, must be 

provided with an electrostatically dissipative plastic lining 
whose surface resistance does not exceed a value of 1 G

Ω

 

(10

9

Ω

) in accordance with DIN EN ISO 80079-36.

1.1  Notes regarding possible severe per-

sonnel injury

Hazards and ineffectiveness of the warranty!

In the case of non-compliance with the following hazard and 
warning information, hazards may arise and the warranty pro-
vided by the manufacturer may become invalid.

 

Ö

Observe the following hazards and warning information.

 

Ö

Contact PFEIFFER in the case of questions.

Hazards and damage due to unsuitable ball valves!

Ball valves whose permissible pressure/temperature range 
(=”rating”) are not suf

fi

 cient for the operating conditions can 

pose a danger to the user and cause damage to the pipe system.

 

Ö

Only operate ball valves whose permissible pressure/temper-
ature range (=”rating”) is suf

fi

 cient for the operating condi-

tions, see the data sheet 

TB 20a.

Risk of bursting of the pressure equipment!

Ball valves and pipes are pressure equipment. Improper opening 
can cause the bursting of ball valve components.

 

Ö

Observe the maximum permissible pressure for the ball valve 
and plant.

 

Ö

Before working on the ball valve, depressurise the concerned 
plant parts and the ball valve.

 

Ö

Before removing the ball valve from the pipe, completely re-
lease the pressure in the pipe so that the medium does not es-
cape uncontrolled from the line.

 

Ö

Remove the ball valve in the open position so the pressure is 
released from the ball.

 

Ö

Empty the medium from the concerned plant parts and ball 
valve. (Wear protective equipment)

1.2  Notes regarding possible personnel injury

Hazards due to incorrect ball valve use!

The incorrect use of the ball valve can represent a hazard for the 
user and cause damage to the pipe system that are then no 
longer the responsibility of PFEIFFER.

 

Ö

The lining selected for the parts of the ball valve that come in-
to contact with the media must be suitable for the utilised me-
dia, pressures and temperatures.

Danger of burning due to hot or cold components and pipes!

Depending on the utilised medium, ball valve components and 
pipes can become very hot or very cold and cause burns upon 
contact.

 

Ö

Ball valves must be protected against contact in the case of 
operating temperatures >+50°C or <-20°C together with the 
pipe connections.

DANGER

WARNING

Summary of Contents for EB 20a

Page 1: ...en Phone 02152 2005 0 Fax 02152 1580 sales pfeiffer de samsongroup com www pfeiffer armaturen com MOUNTING AND OPERATING INSTRUCTIONS EB 20a Translation of the original manual Ball valve BR 20a DIN an...

Page 2: ...fe and correct use read this EB carefully prior to use and keep it for later reference In the case of questions that go beyond the scope of this EB please contact the After Sales Service at PFEIFFER C...

Page 3: ...Assembly of the DIN ball valve DN 150 200 3 4 3 5 3 Assembly of the ANSI ball valve 3 6 4 Shipment and on site transport 4 1 4 1 Accepting delivery 4 1 4 2 Unpacking the ball valve 4 1 4 3 Transportin...

Page 4: ...1 1 Ball valve in the standard version 12 1 12 1 2 Ball valve with double stuffing box 12 1 12 2 Replacing the V ring packing in the case of a ANSI ball valve 12 3 12 3 Replacing the seal ring of the...

Page 5: ...nel The ball valve may only be disassembled dismantled assembled and commissioned by qualified specialist personnel trained in pressurised pipes who are familiar with the assembly commis sioning and o...

Page 6: ...in po tentially explosive areas Ball valves with plastic lining PFA PTFE EPDM etc through which chargeable media flows during operation must be provided with an electrostatically dissipative plastic l...

Page 7: ...dium can cause hazards It must be kept in mind that the media is usually hazardous A blind flange must be assembled on the free connecting pieces or the ball valve must be secured against unauthorised...

Page 8: ...due to unsuitable tools Unsuitable tools can damage the ball valve Suitable tools are required to work on the ball valve see Chapter 15 1 3 Tools Damage to the ball valve due to unsuitable lubricants...

Page 9: ...sible op erating pressure PS and number value 7 Test pressure PT and number value The test pressure must be observed depending on the device 8 Manufacturer number from 2018 e g 381234 001 001 38 1234...

Page 10: ...DN 15 25 and NPS 1 Figure 2 2 Type plate 82149ae for DN 40 200 and NPS1 8 2 1 2 Actuator type plate See the corresponding actuator documentation 2 2 Material marking The ball valves are marked on the...

Page 11: ...e BR 20a ball valve can be selected in the following versions With a hand lever DN 15 up to 100 or NPS1 up to 4 With a manual gear With PFEIFFER rotary actuator BR 31a With rotary actuators from other...

Page 12: ...aterial requires suitable lubricant A suitable lubri cant must be selected for grease free ball valves especially for use with oxygen For suitable lubricant see Chapter 15 1 2 Lubricant Info NOTE The...

Page 13: ...n DN 15 100 Pos Designation Pos Designation 1 Body with lining 18 O ring 2 Ball with coating 19 Stuffing box lower section 3 Seat ring 20 Distance bush 4 Screw stud bolt 21 Set of spring washers 5 Nut...

Page 14: ...he body halves 1a and 1b The seal rings may not be installed without clearance To achieve the tightness of the ball valve the seal rings must be installed in their seat with sufficient clearance If th...

Page 15: ...n DN 150 200 Table 3 2 Parts list of the ball valve in the DIN version DN 150 200 Pos Designation Pos Designation 1 Body with lining 11 Stuffing box flange 2 Ball with coating 12 Screw 3 Seat ring 14...

Page 16: ...ing bushing 10 into the stuffing box flange 11 Place the pre assembled stuffing box flange on the body and adjust with screws 12 Tighten the screws evenly in a criss cross pattern until a gap between...

Page 17: ...ANSI version Table 3 3 Parts list of the ball valve in the ANSI version Pos Designation Pos Designation 1 Body with lining 11 Stuffing box flange 2 Ball with coating 12 Screw 3 Seat ring 14 Center rin...

Page 18: ...e Figure 3 3 Place the centring ring 14 on the spring washer s Insert the set of spring washers 9 in the centring ring until reaching the bottom ring of the V ring packing The arrange ment and quantit...

Page 19: ...pproved lifting equipment and load lifting equip ment whose lifting capacity corresponds at least to the weight of the ball valve including the actuator Take the weights from the respective data sheet...

Page 20: ...s examples for most valve variants On site the conditions for lifting and transporting the valve can change how ever The operator makes sure that the valve is lifted and transport ed safely WARNING 4...

Page 21: ...rage prior to installation the ball valve should normally be stored in a closed room where it is pro tected against harmful influences such as impacts dirt or moisture A room temperature of 25 C 15 C...

Page 22: ...4 4 EB 20a_EN May 2022 edition Subject to technical changes Shipment and on site transport...

Page 23: ...of a suitable support or mounting for the installed ball valve as well as the pipe Venting Vents are screwed into the exhaust air connections of pneumatic and electropneumatic devices to ensure that t...

Page 24: ...ball valve can be used in both directions if a direction ar row is not applied Danger due to exceeding the limits of use Exceeding the limits of use can pose a danger to the user and cause damage to t...

Page 25: ...valve without tension After installing the ball valve open it slowly in the pipe Damage to the ball valve due to a sudden pressure increase and resulting high flow speed Open the ball valve slowly in...

Page 26: ...ball valves by PFEIFFER Observe the following for the pressure test of a pipe section with installed ball valves First carefully rinse newly installed pipe systems in order to wash out all foreign ma...

Page 27: ...e blockage see the corresponding actuator docu mentation Prior to disassembly of the actuator bring the ball valve into the fail safe position Danger of injury due to escaping exhaust air During opera...

Page 28: ...6 2 EB 20a_EN May 2022 edition Subject to technical changes Start up...

Page 29: ...xhaust air can escape for example from the ac tuator Wear eye protection when working near the valve Observe the following points during operation The PTFE plastic sealing surfaces tend to flow After...

Page 30: ...7 2 EB 20a_EN May 2022 edition Subject to technical changes Operation...

Page 31: ...ge seals If the seals are damaged replace them Leaks in the body parts The body section connection loosened Retighten the body halves with the respective tightening torque see Table 15 1 in Chapter 15...

Page 32: ...listed in the table contact the After Sales Service at PFEIFFER Spare parts must be ordered indicating all the data according to the valve marking Only original parts from PFEIFFER Che mie Armaturenba...

Page 33: ...medium properties cause injuries e g scalding chemical burns Wear protective garments protective gloves and eye protec tion Do not loosen the screw of the optional test connection while the ball valv...

Page 34: ...etermine the cause and remedy it see Chapter 8 Malfunctions Check pipe connections and seals of the ball valve and actu ator for leaks Regular maintenance work on the ball valve is not necessary but w...

Page 35: ...ase the residual energy of the actuator spring tension before re leasing the blockage see the corresponding actuator docu mentation Prior to disassembly of the actuator bring the ball valve into the f...

Page 36: ...10 2 EB 20a_EN May 2022 edition Subject to technical changes Decommissioning...

Page 37: ...king on the ball valve residual medium can escape and depending on the medium properties cause injuries e g scalding chemical burns Wear protective garments protective gloves and eye protec tion Do no...

Page 38: ...11 2 EB 20a_EN May 2022 edition Subject to technical changes Removal...

Page 39: ...Check the PTFE rings of the V ring packing as well as all plastic parts for damage and in the case of doubt replace them Assemble the ball valve as described in Chapter 3 5 1 DIN ball valve assembly N...

Page 40: ...12 2 EB 20a_EN May 2022 edition Subject to technical changes Repairs Figure 12 1 BR 20a ball valve...

Page 41: ...seal rings may not be installed without clearance To achieve the tightness of the ball valve the seal rings must be installed in their seat with sufficient clearance If this is not possible please co...

Page 42: ...erwise the valve will not be accepted PFEIFFER recommends documenting the following contamination data in the form FM 8 7 6 Declaration regarding the contami nation of PFEIFFER valves and components I...

Page 43: ...2022 edition Subject to technical changes Disposal 13 Disposal For disposal observe the local national and international regulations Do not dispose of old components lubricant and hazardous materials...

Page 44: ...13 2 EB 20a_EN May 2022 edition Subject to technical changes Disposal...

Page 45: ...Equipment Directive 2014 68 EU for manually operated valves see page 14 3 Declaration of conformity for completed machinery accord ing to Machinery Directive 2006 42 EC for the ball valve with actuat...

Page 46: ...14 2 EB 20a_EN May 2022 edition Subject to technical changes Certificates...

Page 47: ...14 3 EB 20a_EN May 2022 edition Subject to technical changes Certificates...

Page 48: ...14 4 EB 20a_EN May 2022 edition Subject to technical changes Certificates...

Page 49: ...14 5 EB 20a_EN May 2022 edition Subject to technical changes Certificates...

Page 50: ...14 6 EB 20a_EN May 2022 edition Subject to technical changes Certificates...

Page 51: ...9 35 Nm DN 50 NPS2 1 to 7 25 Nm 8 and 9 30 Nm DN 80 NPS3 1 to 13 35 Nm 14 and 15 40 Nm DN 100 NPS4 1 to 14 35 Nm 15 and 16 45 Nm DN 150 NPS6 1 to 12 40 Nm 13 and 14 45 Nm DN 200 NPS8 1 to 14 50 Nm 15...

Page 52: ...3 Tools Suitable tools are required to work on the ball valve Unsuitable tools can damage the ball valve 15 2 Spare parts PFEIFFER recommends spare part sets for Commissioning and for 2 year operatio...

Page 53: ...in the DIN version DN 15 100 Pos Designation Material In the spare parts set for commissioning In the spare parts for 2 year operation 1 Body with lining EN JS 1049 PTFE 2 Ball with coating 1 4313 PT...

Page 54: ...Pos Designation Material In the spare parts set for commissioning In the spare parts for 2 year operation 1 Body with lining EN JS 1049 PTFE 2 Ball with coating 1 4313 PFA 3 Seat ring PTFE 4 Stud scr...

Page 55: ...n Material In the spare parts set for commissioning In the spare parts for 2 year operation 1 Body with lining EN JS 1049 PTFE 2 Ball with coating 1 4313 PFA 3 Seat ring PTFE 4 Stud screw A4 70 5 Nut...

Page 56: ...15 6 EB 20a_EN May 2022 edition Subject to technical changes Annex 15 2 4 Spare parts of the ball valve with double stuffing box Figure 15 5 Exploded drawing of the ball valve with double stuffing box...

Page 57: ...g packing 1 4305 PTFE 24 O ring Viton 25 Stuffing box upper section 1 4301 26 Screw A2 70 27 Screw plug 1 4571 28 Washer A4 15 3 Service For maintenance and repair work as well as malfunctions or defe...

Page 58: ...he indicated data sheets and further information are available also in English at the following address PFEIFFER Chemie Armaturenbau GmbH Hooghe Weg 41 47906 Kempen Germany Phone 49 2152 2005 0 Fax 49...

Page 59: ...EB 20a_EN May 2022 edition Subject to technical changes...

Page 60: ...dition Subject to technical changes PFEIFFER Chemie Armaturenbau GmbH Hooghe Weg 41 47906 Kempen Germany Phone 49 2152 2005 0 Fax 49 2152 1580 E Mail sales pfeiffer de samsongroup com Internet www pfe...

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