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Samson 3767, Mounting And Operating Instructions

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 Definition of signal words 

DANGER!

Hazardous situations which, if not 
avoided, will result in death or seri-
ous injury

WARNING!

Hazardous situations which, if not 
avoided, could result in death or seri-
ous injury

NOTICE

Property damage message or mal-
function

Note:

Additional information

Tip:

Recommended action

 

2  

EB 8355-2 EN

Summary of Contents for 3767

Page 1: ...Mounting and Operating Instructions EB 8355 2 EN Edition December 2016 Type 3767 Electropneumatic Positioner Fig 1 Type 3767...

Page 2: ...if not avoided will result in death or seri ous injury WARNING Hazardous situations which if not avoided could result in death or seri ous injury NOTICE Property damage message or mal function Note A...

Page 3: ...3 2 Mounting the intermediate piece 26 3 3 3 Basic setting of the cam disk 28 3 3 4 Reversing amplifier for double acting actuators 32 4 Connections 34 4 1 Pneumatic connections 34 4 1 1 Pressure gaug...

Page 4: ...tting the positioner 47 6 1 Converting from electropneumatic to pneumatic 47 6 2 Installing the limit contacts 48 6 3 Installing a solenoid valve 48 6 4 Removing the solenoid valve 49 7 Servicing expl...

Page 5: ...e caused in the valve by the process medium the signal pres sure or by moving parts are to be prevented by taking appropriate precautions If inadmissible motions or forces are produced in the pneumati...

Page 6: ...ozzle 2 1 or 2 2 depending on the adjusted direction of action of the positioner The supply air is supplied to the booster 10 and the pressure regulator 9 The controlled supply air flows through the X...

Page 7: ...Measuring diaphragm 6 1 Span adjuster 6 2 Zero adjuster 7 Turnboard 8 XP restriction 9 Pressure regulator 10 Booster 11 Volume restriction 12 Solenoid valve option 13 i p converter 4 13 6 1 6 2 3 7 8...

Page 8: ...with integrated limit contacts or an integrated solenoid valve since the position transmitter requires most of the space inside The position transmitter is used to assign the valve position i e the v...

Page 9: ...o 20 mA 1 6 0 0 3 2 way solenoid valve Without 0 6 V DC 2 12 V DC 3 24 V DC 4 Type of mounting Standard range spring 0 1 Pneumatic connections 18 NPT 1 ISO 221 1 G 2 Electrical connections Plastic cab...

Page 10: ...Proportional band Xp 1 to 2 5 proportional action coefficient Kp 100 to 40 Air consumption At 1 4 bar supply pressure 280 ln h At 6 bar supply pressure 280 ln h With lowest setting of pressure regula...

Page 11: ...ar 0 5 s 1 s 1 5 s 4 s 0 4 to 2 bar 2 s 2 5 s 8 s 0 6 to 3 bar 1 s 1 5 s 5 s Position transmitter 1 2 Output circuit intrinsically safe Output signal Two wire connection 4 to 20 mA reversible operatin...

Page 12: ...Ex ia IIC T6 Date 2001 11 29 EC type examination certificate 3767 3 No 1607848 Ex ia IIC T6 Class I Zone 0 Class I II Div 1 Groups A B C D E F D Class I II Div 2 Groups A B C D E F D Date 2005 09 16...

Page 13: ...EB 8355 2 EN 13 Design and principle of operation...

Page 14: ...riable decreases the signal pres sure can either decrease direct action or increase reverse action On the turnboard 7 the operating direction is indicated by symbols direct reverse Depending on the po...

Page 15: ...13 Gasket 16 Cover Switchover plate Signal pressure input Signal pressure input for left attachment Seal with filter With right attachment Marking Marking Symbol Actuator stem extends Actuator stem r...

Page 16: ...ng screws and lift off the cover Turn the gasket 16 by 180 and re in sert it The old connection block version requires the switch plate 13 to be turned to align the actuator symbol with the arrow mark...

Page 17: ...in Type 3277 5 Actuators with an effective dia phragm area of 120 cm the exhaust air from the positioner is connected to the spring chamber over an internal hole NOTICE When the valve is installed th...

Page 18: ...Actuator old G 1 8 Type 3277 5xxxxxx 00 Actuator old 1 8 NPT 1400 6820 1400 6821 New connecting plate Type 3277 5xxxxxx 01 Actuator new or higher G 1 8 and 1 8 NPT 1400 6823 Note Only new switchover...

Page 19: ...6950 Stainless steel stainless steel 1400 6951 Filter check valve replaces vent plug and increases the degree of protection to IP 65 Filter check valve in housing with G thread Polyamide IP 65 degree...

Page 20: ...20 EB 8355 2 EN Mounting on control valves...

Page 21: ...NAMUR attachment IEC 60534 6 3 2 Attachment according to IEC 60534 6 Required mounting parts are listed in Table 5 The rated travel of the valve determines which lever and range spring Table 6 are req...

Page 22: ...e 6 5 Clamp the clip 21 onto the lever 18 The clip must be clamped onto the lever 18 with the open side facing down ward when the positioner is attached with the air connection at the front 6 Attach t...

Page 23: ...7a Mounting position Attachment to NAMUR rib Attachment to rods 18 Lever N1 N2 19 Pin 20 Plate 21 Clip 22 Clamping plate 23 Screw 24 Pointer 25 Shaft 26 Lever of positioner 27a Coupling pin 27b Lock n...

Page 24: ...ies Order no Pressure gauge mounting block G 1400 7458 NPT 1400 7459 Pressure gauge kit Stainless steel brass 1400 6950 Stainless steel stainless steel 1400 6951 Filter check valve replaces vent plug...

Page 25: ...4 5 coils 1400 6443 Split range operation range spring 1 9 5 coils installed as standard 1400 6442 Cam disk with accessories Order no linear basic characteristic 3 equal percentage basic characterist...

Page 26: ...er manufacturers Fig 8 right the reverse side of the diaphragm can be purged with air over a pipe connection in stalled between the actuator and intermedi ate piece 3 3 1 Mounting the lever with feele...

Page 27: ...to VDI VDE 3845 09 2010 Attachment to SAMSON Type 3278 33 Positioner 34 Intermediate piece 35 Lever with feeler roll 36 Adapter 37 Transmission lever 38 Screws 39 Scale 40 Cam disk 41 Actuator shaft 4...

Page 28: ...7 to adjust the operating direction of the positioner i e whether the valve opens or closes when the reference variable increases direct or reverse Each cam disk carries two cam sections whose startin...

Page 29: ...erence variable Signal pressure Valve Characteristic Reference variable Signal pressure Valve Characteristic increases increases opens N decreases increases opens I 90 6 0 30 0 90 6 0 30 0 Feeler roll...

Page 30: ...Valve Charac teristic decreases A1 increases A2 decreases opens I 90 6 0 30 0 90 6 0 30 0 Feeler roll Starting point N Starting point I Hole to secure the cam disk Insert clip and press the flaps outw...

Page 31: ...aligned cam disk To prevent the cam disk from turning drill a hole into the adapter 36 or coupling 44 to allow a 2 mm dowel pin to be inserted Select one of the four holes located around the center h...

Page 32: ...er seal 1 4 must remain in stalled 1 Screw the special nuts 1 3 from the ac cessories of the reversing amplifier into the threaded connections of the position er 2 Insert the gasket 1 2 into the reces...

Page 33: ...y 9 A1 1 5 1 6 Z A2 1 4 A1 A2 Output 38 Supply 9 1 3 1 2 1 1 1 6 Z A1 From the positioner Control signals to the actuator 1 Reversing amplifier 1 1 Special screws 1 2 Gasket 1 3 Special nuts 1 4 Rubbe...

Page 34: ...haust air hole The exhaust air con nections for these models are included in the accessories The vent plug is located on the plastic cover of the actuator for direct attachment where as for NAMUR atta...

Page 35: ...cations calculate as follows Required supply pressure Upper bench range value 1 bar Pressure regulator After tilting the cover plate back the pres sure regulator 9 can be continuously ad justed When t...

Page 36: ...ircuits Clause 12 2 2 7 applies when running multi core cables and wires with more than one intrinsically safe circuit The radial thickness of the insulation of a conductor for common insulating mater...

Page 37: ...s Device index 3767 x x 03 and lower Cable gland PG 13 5 Black plastic Order no 1400 6781 Blue plastic Order no 1400 6782 Nickel plated brass Order no 1400 6979 Adapter PG 13 5 to NPT Metal to metal O...

Page 38: ...range value determine the travel of the valve In split range operation Fig 13 right the control valves work with smaller reference variable ranges The controller output signal is used to control two...

Page 39: ...er 3 as far it will go 2 Adjust the reference variable at the input to approx 50 of its range 3 Turn the zero adjuster 6 2 until the valve has reached approx mid travel 4 Use the adjuster 8 to set the...

Page 40: ...been completed reduce the input signal and slowly increase it again Check the starting point and the upper range value Repeat the correction pro cedure until both values are correct NOTICE When setti...

Page 41: ...in standard operation In split range opera tion this value is reduced by half Turn the adjuster clockwise to reduce the travel and counterclockwise to increase it 3 After the correction has been comp...

Page 42: ...in dicate intermediate positions The switches A and B must be assigned to the end positions of the control valve valve OPEN or CLOSED depending on the oper ating direction and the mounting position ac...

Page 43: ...v er faces downward when the valve is installed Table 8 Direct attachment to Type 3277 Actuator Fig 3 Left attachment Right attachment Switch Valve position Tag outside inductive field Tag inside indu...

Page 44: ...et the span i e the upper range value and the SPAN potentiometer for fine tuning The ad justed value is always based on a 20 mA signal Example Move the valve to the open position while observing the p...

Page 45: ...ntiometer 4 Set the zero point to exactly 4 mA using the ZERO potentiometer Adjusting the span 1 Use the input signal of the positioner to move the valve to closed position valve CLOSED travel 100 2 T...

Page 46: ...at the sensor of the position transmitter reaches the control range Unscrew the clamp For actuator stem extends FA shift the pointer upward to wards the actuator for actuator stem retracts FE shift th...

Page 47: ...he i p module 2 Unscrew the fastening screws and re move the i p module 6 including the seals 7 8 3 Place the connecting plate 3 with the seal on the housing bores and screw tight The restriction must...

Page 48: ...41 42 and 51 52 in the terminal base 4 Guide the connecting cable to the termi nals and fasten brown blue 5 Refasten the bracket with plate 1 and stick the adhesive label for the limit switches on th...

Page 49: ...sion protection is based needs to be serviced the device must not be put back into operation until a qualified inspector has assessed it ac cording to explosion protection require ments has issued an...

Page 50: ...185 76 110 82 56 66 50 M20 x 1 5 28 5 28 5 Output 1 A1 Output 2 A2 Supply Z 50 Output 38 Supply 9 Pneumatic connections G or NPT Reversing amplifier optional Attachment with intermediate piece for ro...

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Page 68: ...SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samson de www samson de EB 8355 2 EN 2017 06 29 English...

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