Samson 3222/5857 series Mounting And Operating Instructions Download Page 14

 14  

EB 5866 EN

Design and principle of operation

3.2  Versions

Intermediate insulating piece

An intermediate insulating piece is available 
for insulated pipes.

Electric actuators

The electric actuators can be controlled ei-
ther using a three-step signal or, in the ver-
sion with positioner, with continuous signals 
adjustable in the range from 0 to 20 mA or 
from 0 to 10 V. Various electrical accessories 
can be optionally installed.
Type 5825 Actuator is able to perform a fail-
safe action. Refer to Table 1.

Electric actuators with process controllers

Electric actuators with process controllers are 
a combination of an electric actuator and a 
digital process controller. The TROVIS 5757-
3, TROVIS 5724-3, and TROVIS 5725-3 
Electric Actuators with Process Controller are 
suitable for domestic hot water heating. 
TROVIS 5757-7 and TROVIS 5725-7 are 
suitable for heating and cooling applica-
tions.
TROVIS 5724-8 and TROVIS 5725-8 have 
two PID control modules and are ready-
wired for heating and cooling applications. 
TROVIS 5725-3, TROVIS 5725-7, and 
TROVIS 5725-8 Actuators are able to per-
form a fail-safe action (see Table 1).

Pneumatic actuators

The Type 2780-1 Pneumatic Actuator uses a 
control signal from 0.4 to 1 bar and 
Type 2780-2 uses a control signal from 0.4 
to 2 bar which is applied to the signal pres-
sure connection.
The pneumatic actuators require a supply 
pressure of at least 0.2 bar above the maxi-
mum bench range. All actuators are avail-
able for fail-safe action "Actuator stem ex-
tends (FA)" or "Actuator stem retracts (FE)".

Summary of Contents for 3222/5857 series

Page 1: ...857 Type 3222 5757 3 Type 3222 5757 7 Type 3222 5825 Type 3222 5725 7 Type 3222 2780 1 Type 3222 2780 2 with Type 3760 Positioner Electric Control Valves Types 3222 5857 3222 5824 3222 5825 3222 5757...

Page 2: ...partment aftersalesservice samson de The mounting and operating instructions for the devices are included in the scope of delivery The latest documentation is available on our website www samson de Pr...

Page 3: ...22 4 1 Unpacking 22 4 2 Transporting and lifting 22 4 2 1 Transporting 22 4 2 2 Lifting 22 4 3 Storage 22 4 4 Preparation for installation 23 5 Mounting and start up 24 5 1 Installing the valve into...

Page 4: ...ng 31 8 2 Emergency action 32 9 Decommissioning and disassembly 33 9 1 Decommissioning 33 9 2 Removing the valve from the pipeline 33 9 3 Removing the actuator from the valve 34 9 4 Disposal 34 10 App...

Page 5: ...e specifications used for sizing the valve at the ordering stage In case operators intend to use the control valve in other applications or conditions than specified SAMSON must be contacted SAMSON do...

Page 6: ...its intended use Safety features In combination with the Type 5825 Electric Actuator and with the TROVIS 5725 3 TRO VIS 5725 7 and TROVIS 5725 8 Electric Actuators with Process Controllers the follow...

Page 7: ...nd regulations The control valves comply with the requirements of the European Pressure Equipment Direc tive 2014 68 EU Valves with a CE marking have a declaration of conformity which in cludes inform...

Page 8: ...in the process medium from all the plant sections concerned as well as the valve Wear personal protective equipment Risk of electric shock Do not remove any covers to perform adjustment work on live p...

Page 9: ...r closes Install the control valve in such a way that the actuator does not vent at eye level Use suitable silencers and vent plugs Wear eye protection when working in close proximity to the control v...

Page 10: ...he power supply See associated actuator documentation Risk of valve damage due to contamination e g solid particles in the pipeline The plant engineering company is responsible for cleaning the pipeli...

Page 11: ...1 Type designation 2 Configuration ID 3 Date of manufacture 4 Model number 5 Max permissible temperature 6 KVS coefficient 7 Max perm differential pressure The nameplate 48 is affixed to the valve bo...

Page 12: ...TROVIS 5725 3 and TROVIS 5725 7 Electric Actuators with Process Control lers Type 2780 Pneumatic Actuator The control valve has two different fail safe positions Actuator stem extends upon power sup p...

Page 13: ...onnecting piece 11 Guide nipple 14 Insulating section 15 Insulating pipe 1 5 3 7 11 8 5 1 14 15 11 Fig 2 Type 3222 2780 1 Fig 3 Type 3222 5875 Type 3222 5757 3 Type 3222 5757 7 Version for water oil a...

Page 14: ...ller The TROVIS 5757 3 TROVIS 5724 3 and TROVIS 5725 3 Electric Actuators with Process Controller are suitable for domestic hot water heating TROVIS 5757 7 and TROVIS 5725 7 are suitable for heating a...

Page 15: ...uators 5857 5824 10 5824 13 1 5825 10 5825 13 1 5825 15 5824 20 5824 23 5825 20 5825 23 5825 25 Electric actuators with process controllers for domestic hot water heating 5757 3 5724 310 5725 310 5724...

Page 16: ...ass I 0 05 of KVS coefficient Compliance Version for water oil and other liquids Max permissible temperature 150 C 1 Max permissible differential pressure p Type 5824 5825 TROVIS 5724 3 5724 8 5725 3...

Page 17: ...d body 2 Version with female thread 3 6 mm rated travel Table 4 Materials Valve body CC499K CuSn5Zn5Pb2 C Version with flanged body EN GJS 400 18 LT GGG 40 3 Seat Stainless steel 1 4305 Plug 1 4305 CW...

Page 18: ...33 7 42 48 60 Width across flats SW 30 36 46 59 65 82 Length L1 mm 210 234 244 268 294 330 Weight without actuator kg approx 1 4 1 8 2 3 4 0 4 4 6 8 Version for water above 150 C and steam or version...

Page 19: ...e 1 7 1 9 2 0 Valves with flanged body Nominal size DN 15 20 25 32 40 50 Height H2 mm 45 5 45 5 45 5 94 94 92 Length L3 mm 130 150 160 180 200 230 Weight without actuator kg approx 2 5 3 4 4 1 6 9 8 4...

Page 20: ...3 DN 15 to 50 Type 3222 5724 8 DN 15 to 50 Type 3222 5725 3 DN 15 to 50 Type 3222 5725 7 DN 15 to 50 Type 3222 5725 8 DN 15 to 50 Dimensions for Types 5824 x3 5825 x3 Actuators 146 x 136 146 x 103 11...

Page 21: ...0 Table 6 Weights of electric actuators Type 5857 5824 5825 Weight kg approx 0 7 0 75 1 0 Table 7 Weights of electric actuators with process controllers TROVIS 5757 3 7 5724 3 8 5725 3 7 8 Weight kg a...

Page 22: ...etailed transport and lift ing instructions on request 4 2 1 Transporting Protect the control valve against external influences e g impact Protect the control valve against moisture and dirt Observe t...

Page 23: ...ng them up We recommend a storage temperature of 15 C 59 F for elastomers Store elastomers away from lubricants chemicals solutions and fuels SAMSON s After sales Service department can provide more d...

Page 24: ...se may cause leakage 5 1 Installing the valve into the pipeline For medium temperatures above 150 C only the dark gray graphite seals supplied with the valve are to be used Do not use the UDP seals av...

Page 25: ...y and does not touch the insulation Make sure that the actuator stem does not touch the insulation The insulation thickness depends on the me dium temperature and the ambient condi tions 50 mm is a ty...

Page 26: ...ent facing downwards Allow sufficient space to remove the filter Bypass and shut off valves We recommend installing a shut off valve both upstream of the strainer and down stream of the valve and sett...

Page 27: ...ere is no leakage 5 2 Mounting the actuator onto the valve Proceed as described in the actuator docu mentation if the valve and actuator have not been assembled by SAMSON Type 5857 Electric Actuator u...

Page 28: ...ement of the actuator stem Apply the maximum and minimum con trol signals to check the end positions of the valve Check the travel reading at the travel in dicator scale Fail safe position with pneuma...

Page 29: ...2780 risk of personal injury when the actuator vents Wear eye protection when working in close proximity to the control valve Risk of burn injuries due to hot components and pipeline Valve components...

Page 30: ...for repair Proceed as follows to return valves to SAM SON 1 Put the control valve out of operation see section 9 2 Remove any residual process medium 3 Fill in the Declaration on Contamination which c...

Page 31: ...ssure too low Check the signal pressure Check the signal pressure line for leakage Actuator or plug stem does not move through the whole range No or incorrect power supply connected Check the power su...

Page 32: ...le for emergency ac tion to be taken in the plant In the event of a valve malfunction 1 Close the shut off valves upstream and downstream of the control valve to stop the process medium from flowing t...

Page 33: ...and depending on its properties may lead to personal injury e g burns Wear protective clothing and gloves Risk of burn injuries due to hot components and pipeline Valve components and the pipeline ma...

Page 34: ...ne see section 4 2 9 3 Removing the actuator from the valve See associated actuator documentation 9 4 Disposal Observe local national and internation al refuse regulations Do not dispose of components...

Page 35: ...d service facilities worldwide can be found on the SAMSON website in all SAMSON product catalogs or on the back of these Mounting and Operat ing Instructions Required specifications Please submit the...

Page 36: ...770 mit with 3267 2814 2823 2710 2730 Zertifikat Nr Certificate No 01 202 931 B 09 0008 Sicherheitsabsperreinrichtung f r Gasbrenner und Gasger te Safety Accessories for Gas burners and Gas Equipment...

Page 37: ...400 16 PN 25 ohne 1 A 2 H PN 40 ohne 1 H Class 150 ohne 1 A 2 H Class 300 ohne 1 H 1 Das auf dem Stellger t aufgebrachte CE Zeichen hat keine G ltigkeit im Sinne der Druckger terichtlinie The CE mark...

Page 38: ...t 1 A 2 H 1 Das auf dem Stellger t aufgebrachte CE Zeichen hat keine G ltigkeit im Sinne der Druckger terichtlinie The CE marking affixed to the control device does not refer to the Pressure Equipment...

Page 39: ...EB 5866 EN 39...

Page 40: ...SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samson de www samson de EB 5866 EN 2017 05 16 English...

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