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3

GENERAL SAFETY

 

3.1. Warnings 

Please read the instruction manual carefully before attempting to carry out  
any installation and wiring. Contact your RV dealer or Technical support at  
Samlex America (1-800-561-5885) for any questions concerning the installation.

  

Installation and wiring compliance

Installation and wiring must comply with the local and National Electrical Codes and must be done  

by a certified electrician.

1.  Disconnect all power sources before carrying out the installation.
2.  Make sure the correct polarity is observed when making connections between the solar panel,  

charge controller and the battery. 

Damage due to reverse polarity connection is not covered

by warranty.

3.  Make sure all wire connections are secure as loose connections may cause sparks.
4.  Wear appropriate clothing and safety gear including protective eyewear when performing  

any electrical installation.

Preventing fire and explosion hazards

Working with electronic/electrical equipment may produce arcs or sparks. Thus, such equipment should not  

be used in areas where there are inflammable materials or gases requiring ignition protected equipment. 

These areas may include spaces containing gasoline powered machinery, fuel tanks, battery compartments.

Precautions when working with batteries

• 

Batteries contain very corrosive diluted sulphuric acid as electrolyte. Precautions should be taken  

to prevent contact with skin, eyes or clothing.

• 

Batteries generate hydrogen and oxygen during charging resulting in evolution of explosive gas mixture.  

Care should be taken to ventilate the battery area and follow the battery manufacturer’s 

recommendations.

• 

Never smoke or allow a spark or flame near the batteries.

• 

Use caution to reduce the risk of dropping a metal tool on the battery. It could spark or short circuit  

the battery or other electrical parts and could cause an explosion.

• 

Remove metal items like rings, bracelets and watches when working with batteries. The batteries can  

produce a short circuit current high enough to weld a ring or the like to metal and thus cause a severe 

burn.

• 

If you need to remove a battery, always remove the ground terminal from the battery first. Make sure 

that all the accessories are off so that you do not cause a spark.

• 

Use properly insulated tools only when making battery connections.

Precautions when working with solar panels

With the incidence of sunlight or other light sources on all solar panels, a voltage appears at the output 

terminals of the solar panel turning it into a source of electricity. To avoid a shock hazard make sure the solar 

panel is covered with an opaque (dark) material such as paper/cloth during the installation. Do not make 

contact with the terminals when the panel is exposed to sunlight or any other light sources.

 

Summary of Contents for SRV-50-KIT

Page 1: ...Owner s Manual Please read this manual before operating your kit Solar Charging Kit SRV 50 KIT SRV 85 KIT SRV 120 KIT SRV EXP 50 KIT SRV EXP 85 KIT SRV EXP 120 KIT...

Page 2: ...ts List 4 3 0 General Safety 6 4 0 Required Tools Materials 7 5 0 Charge Controller Installation 7 6 0 Wiring 8 7 0 Solar Panel Installation 10 8 0 Connecting Solar Panels in Parallel 12 9 0 Typical B...

Page 3: ...r mounting within the RV interior The Samlex Solar RV kit also incorporates mounting hardware including sturdy aluminum Z brackets with the nuts and bolts required to flat mount the solar panel on the...

Page 4: ...0 0 1 1 1 9 Positive MC branch connector 0 0 0 1 1 1 10 Negative MC Branch Connector 0 0 0 1 1 1 11 5 hole mounting bracket 4 4 4 4 4 4 12 Stainless Steel Serrated Flange bolt 20 x 4 4 4 4 4 4 13 Stai...

Page 5: ...teries contain very corrosive diluted sulphuric acid as electrolyte Precautions should be taken to prevent contact with skin eyes or clothing Batteries generate hydrogen and oxygen during charging res...

Page 6: ...ee Check and maintain the battery electrolyte levels at regular intervals as per the battery manufacturer s recommendations if flooded wet cell lead acid batteries are used Check and replace damaged c...

Page 7: ...SCC 30AB to optimally charge your batteries from the solar panel 2 The Solar charge controller comes with its own detailed manual Read the manual in detail The instructions in this section are only a...

Page 8: ...he Positive terminal marked BAT of the charge controller Negative lead is connected to the Negative terminal marked BAT of the Charge Controller SCC 30AB Crimp the battery ring terminals fig 6 1 2 pro...

Page 9: ...dware safely as the vent cover will have to be replaced after the wire has been routed 8 The wire from the solar panel can be routed by either A Hole in the side of the vent Drill a suitable hole in t...

Page 10: ...end fig 7 3 Tightening a conventional machine bolt or screw engages the captive nut thereby causing the bushing to expand outwards This fastens securely to thinner RV roofs by bulging up and against t...

Page 11: ...o the roof surface by inserting the x1 serrated flange bolt into the Well Nut Tighten using a3 8 wrench to a recommended torque of 15 lbs When the serrated flange bolt is screwed into the Well Nut the...

Page 12: ...as in fig 8 1 4 Mate the MC branch connectors to the corresponding mating MC connector on the pre assembled cables provided with your original kit Fig 8 1 Connecting solar modules in parallel Addition...

Page 13: ...tery 3 Battery 2 Battery 4 Battery 1 Battery 3 Battery 2 Battery 1 Battery 2 Battery 4 Cable A Cable B Cable A Cable B Cable A Cable B Solar Charge Controller SCC30 AB rear view Solar Charge Controlle...

Page 14: ...ies will charge at the same charging current and thus will be charged to the same state at the same time None of the batteries will see an overcharge condition If the positive output cable of the batt...

Page 15: ...ble to remedy the defect after having a reasonable number of opportunities to do so Warranty service shall be performed only by the Warrantor Any attempt to remedy the defect by anyone other than the...

Page 16: ...110 17 Fawcett Rd Coquitlam B C Canada V3K 6V2 T 604 525 3836 F 604 525 5221 e mail samlex samlexsolar com website www samlexsolar com 092 2009...

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