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We          Larius S.r.l.
 

Via Stoppani, 21

 

23801 Calolziocorte (LC)

declare under our sole responsability that the product:

NOVA series pneumatic piston transfer pump.

to which this declaration relates complies with the following 
directives:

 

- Directive 94/9/EC    (ATEX)

 

The conformity are under observance of the following standards 

3

X

or standards documents:

 

- EN 1127-1            - EN 13463-5

 

- EN 13463-1

Markings

  

          II  2 G   c  IIB  T6      Tamb.: - 20°C  ÷  60°C      

Tmax. fluid: 60°

C

Tech. File:

 

NOVA/ATX/08 

Technical dossier kept on file c/o:

 INERIS (0080

)     

Calolziocorte- LC, 15/12/2008

                         

Signature  

 

 

 

 

 

  (LARIUS)

Read the indications provided in the user and 
maintenance manual carefully prior to installa-
tion. All of the maintenance operations must be 
performed according to the indications provided 
in the manual. 

NOVA series pneumatic piston transfer pump 
cannot work without material.
All of the installation and maintenance operations 
must be performed by qualified personnel. 

•  The grounding wire for the pumps indicated above 

must be grounded using an appropriate anti-loosening 
connection.

•   The tubes used to connect the delivery and suction 

lines must be either metallic, plastic with metallic 
braid, or plastic with fabric braid and a suitable 
grounding conductor.  

•  The pumps must be installed on properly grounded 

metallic or antistatic drums.

•   The gases or vapours of any flammable liquids present 

must belong to group IIB.

•   Based on the type of use and the substances employed, 

the user must periodically check for any encrustations 
and must verify the cleanliness, the wear status and 
the correct functionality of the pump on a regular 
basis.

•   The user must periodically clean the suction filter in 

order to prevent any solid materials from entering 
the pump. The air used to power the pump must be 
filtered and must come from a SAFE AREA.

SAFETY INSTRUCTIONS FOR INSTALLATION IN HAZARDOUS AREAS

NOVA 10:1

36

ED.

 01 - 09/2023 - Cod. 150209

IT

EN

Summary of Contents for NOVA 10:1

Page 1: ...rius com wp content uploads NOVA_10_1_IT pdf https cdn larius com wp content uploads NOVA_10_1_EN pdf EN NOVA 10 1 Pneumatic piston transfer pump www larius com ED 1 09 2023 INSTRUCTIONS MANUAL Manual...

Page 2: ...anual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconve...

Page 3: ...FETY REGULATIONS 5 D CONDITIONS OF GUARANTEE 6 E PRINCIPLE OF OPERATIONS 6 F TECHNICAL DATA 8 G DESCRIPTION OF THE MACHINE 9 H ANTIFREEE SYSTEM 10 I TYPICAL INSTALLATION 11 J GROUNDING 11 K OPERATION...

Page 4: ...is manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has not been given IF PROVIDED There is a risk of injury or seri...

Page 5: ...SORDER WHERE YOU ARE WORKING CREATES A POTENTIAL RISK OF ACCIDENTS ALWAYS KEEP PROPER BALANCE AVOIDING UNUSUAL STANCE BEFORE USING THE TOOL ENSURE THERE ARE NOT DAMAGED PARTS AND THE MACHINE CAN WORK...

Page 6: ...equipment use that does not conform with applicable national legislation incorrect or faulty installation modifications interventionsandmaintenancethat have not been authorised by the manufacturer use...

Page 7: ...es Atex certified Ex II 2 G c IIB T6 Low starting pressure Fast priming product flow Adjustable material flow High quality material gaskets No product leakage Low noise level Less components and reduc...

Page 8: ...luid outlet pressure 80 bar 1 160 psi Delivery per cycle 1 100 cm3 Delivery at 60 cycles per minute 66 l min Air inlet thread 3 4 BSPP M Fluid outlet thread 1 BSPP F Fluid inlet thread 1 1 2 BSPP F Pu...

Page 9: ...HINE Pos Description 1 Pump supply air inlet 2 Pneumatic motor 3 Material outlet 4 Material input Pos Description 5 Material pumping unit 6 Gasket pressing ring nut 7 Conjunction sleeve NOVA 10 1 9 ED...

Page 10: ...temperature area may cause frostbite Common working clothes and leather gloves provide adequate protection If 100 pure antifreeze liquid is used it is recommended the dilution shown in the table DILU...

Page 11: ...rface Don t place the pail on a non conductive surface such as paper or cardboard which interrups grounding continuity GROUNDING PUMP Use supplied grounding wire 1 and clamp 2 Connect the other end of...

Page 12: ...ineral oil which may remain somewhat inside the pump Direct the dispensing valve against a container and drain all product left inside the pump until the material to be used comes out If long pauses d...

Page 13: ...ns regarding the disposal of industrial waste Always close the compressed air supply and discharge the pressure in the system before inspecting or carrying out any maintenance work on the pump Periodi...

Page 14: ...product Add product The pump sucks air Open the exhausting valve For the version on air hoist follow the instructions in the relevant manual Feeding air is not enough Increase the feeding air pressure...

Page 15: ...the pump Joint sleeve Unscrew the fitting 1 and the sleeve 2 Unscrew the eyebolt plug 3 and pull it upwards together with the guide rod 4 Hold the guide rod and remove the eyebolt plug using two wrenc...

Page 16: ...remove the support 10 together with the rollers 13 and the pins 14 Extract the spring 15 the spring guide rod 16 and the roller pushing piston 17 Make sure the spring slides freely on the guide rod th...

Page 17: ...re wrapped in a rag to avoid damaging threading Handlethecollectorwithcare Theedgesofthe plate secured to it are very sharp Important do not remove the other collector unless strictly necessary this w...

Page 18: ...ernal surface of the cylinder Remove the piston from the motor support 39 Check O ring conditions 40 Use pliers to tighten the lower edge of the piston rod and use a wrench to loosen the fittings 41 R...

Page 19: ...in the cylinder 38 Fasten the cylinder 38 on the support 39 comply with positioning and simultaneously insert the motor rod in the support Position the washers 37 and tighten the screws 36 Insert the...

Page 20: ...r walls and the edge of the housing must be about 0 8 mm Spread Vaseline grease on the rollers 13 and pins 14 and insert them in the support 10 Spread Vaseline grease on the shock absorber 18 and on t...

Page 21: ...ut 3 with a counter wrench 4 The pneumatic motor is separated from the pumping group Verify that the disassembled parts are clean and intact If necessary replace them Always close the compressed air s...

Page 22: ...he pump Remove the ring nut 5 NOVA 10 1 22 ED 01 09 2023 Cod 150209 IT EN Fig 3 Loosen the four tie rods 6 with a wrench and remove them Check the integrity and clean the disassembled elements In case...

Page 23: ...components the upper flange 7 the gasket housing 8 the cylinder 9 the complete piston 10 the foot valve 11 Remove the upper flange 7 from the rest of the pump Remove the gasket housing 8 Remove the c...

Page 24: ...r gasket housing 8 and replace them with new ones Check and clean the gasket housing 8 In case of wear it is necessary to replace it upper gaskets replacements Remove the gaskets upwards and then proc...

Page 25: ...correct reassembly see the exploded view of the pumping group reversing the order of the disassembly phases Respect the orientation of the gaskets 17 NOTE Remove the two copper gasket 18 and 19 and r...

Page 26: ...27 28 32 31 17 29 30 23 24 25 26 7 15 14 16 17 3 18 15 14 38 46 22 21 20 19 24 25 26 37 27 28 30 29 36 35 34 33 47 50 49 48 MOTOR GROUP SPARE PARTS WARNING always indicate code and quantity for each...

Page 27: ...ke inversion valve 2 27 95073 Plate on collector 2 28 95071 Gasket on plate 2 Pos Code Description Q ty 29 95070 Collector 2 30 95072 Collector gasket 2 31 95068 Screw 4 32 95067 Cap 3 4 1 33 95094 Ni...

Page 28: ...7 1 40065 6 10 11 9 8 2 3 4 5 6 1 2 3 4 5 12 13 14 6 12 40066 13 14 4 5 WARNING always indicate code and quantity for each part required MOTOR group SPARE PARTS KIT NOVA 10 1 28 ED 01 09 2023 Cod 150...

Page 29: ...scription 40065 1 2 3 4 x 2 5 x 2 6 x 2 7 8 9 10 11 Motor gaskets kit Code Position x q ty Description 40066 4 x 2 5 x 2 6 x 2 12 x 2 13 x 2 14 x 2 Motor movement inversion device NOVA 10 1 29 ED 01 0...

Page 30: ...32 35 33 36 35 11 12 13 36 14 19 22 23 24 25 26 27 28 29 30 20 17 31 21 16 18 15 19 26 WARNING always indicate code and quantity for each part required PUMPING GROUP SPARE PARTS NOVA 10 1 30 ED 01 09...

Page 31: ...ket housing 1 18 100 Plug 1 Pos Code Description Q ty 19 95654 Copper gasket 2 20 98118 Lower piston plug 1 21 95650 Gasket PTFE 2 22 95027 Ball 1 1 4 1 23 98113 Fitting 1 24 98109 Screw 4 25 98110 Cy...

Page 32: ...8 7 10 8 11 12 3 2 5 4 6 9 6 9 10 11 2 3 3 5 4 4 40304 40306 40305 3 3 3 1 7 7 WARNING always indicate code and quantity for each part required pumping group SPARE PARTS KIT NOVA 10 1 32 ED 01 09 2023...

Page 33: ...6 7 x 2 8 9 10 11 x 2 Foot valve kit Code Position x q ty Description 40305 3 x 2 4 x 2 5 6 10 11 x 2 12 Valve kit NOVA 10 1 33 ED 01 09 2023 Cod 150209 IT EN Code Description Q ty LA65085 Wall mounti...

Page 34: ...HANDTRUCK COD 65380 WARNING always indicate code and quantity for each part required NOVA 10 1 34 ED 01 09 2023 Cod 150209 IT EN V...

Page 35: ...PP F 476 bar 11 l min NOVAseriespneumaticpistonpumpsaregroup II mechanical devices for use in areas where gasses classified as iib category 2 g are pre sent Theyaredesignedandbuiltinaccordance with th...

Page 36: ...aintenanceoperations must be performed by qualified personnel The grounding wire for the pumps indicated above must be grounded using an appropriate anti loosening connection The tubes used to connect...

Page 37: ...NOVA 10 1 37 ED 01 09 2023 Cod 150209 IT EN...

Page 38: ...I n t e n t i o n a l l y b l a n k p a g e...

Page 39: ...directives EC Directive 2006 42 Machinery Directive Directive 2014 34 EU Directive ATEX furthermore to the EN 13463 1 harmonized standards UNI EN ISO 12100 1 2 Machinery safety basic concepts general...

Page 40: ...OAD WEAVERVILLE NC 28787 USA TEL 1 828 645 2290 FAX 1 828 658 0840 Copyright SAMOA INDUSTRIAL S A SAMOA Industrial S A is an ISO 9001 ISO 14001 and ISO 45001 certified company Contact us today Visit w...

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