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Samoa Larius Zeus Series, Operating Instructions Manual, Page: 29 / 50

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Samoa Larius Zeus Series Operating Instructions Manual Download Page 29

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27

LUBRICATE

O30

O31

O30

O33

O32

Countersink on the jacket

O28

O34

zEus  for sanitation

REV

. 01 - 05/2020 - Cod. 150125

•  Check the wear status of the surfaces inside the jacket. 
 

Replace it if necessary;

•  Grease the sleeve (

O30

) using a paintbrush;

•  Insert the sleeve (

O30

) into the lower pump unit (

O31

);

•  Screw  on  the  complete  foot  valve  (

O28

)  with  the  sleeve 

assembly (

O34

);

Insert the complete piston stem (L32) after gre-
asing the gaskets (L33);

In order to guarantee a proper seal, tighten the 
foot valve (L28) fully, using a 50 mm spanner.

Summary of Contents for Larius Zeus Series

Page 1: ...SANITATION High pressure and flow electric piston pump for medium large surfaces and intensive use English OPERATING INSTRUCTIONS Zeus 110 V Code SE9010 Zeus 220 V Code SE9021 Zeus Benzina Code SE9012 REV 01 05 2020 Manuale Cod 150125 ...

Page 2: ...nsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL Thank you for choosing a LARIUS S R L product As well as the product purchased you will receive a range...

Page 3: ...T THE END OF THE WORK p 16 ROUTINE MAINTENANCE p 18 PROBLEMS AND SOLUTIONS p 20 CORRECT PROCEDURE OF DECOMPRESSION p 21 REPLACEMENT OF THE PUMPING GROUP S GASKETS p 22 SPARE PARTS COMPLETE ELECTRO MECHANICAL UNIT p 30 BASIC HYDRAULIC BLOCK REF 35160 page 1 2 p 32 BASIC HYDRAULIC BLOCK REF 35160 page 2 2 p 32 Standard draft line Assembly Rif 35164 p 34 COMPLETE PUMP UNIT p 36 ELECTRICAL CONTROL EXP...

Page 4: ...uipment carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has not been given IF PROVIDED There is a risk of injury or serious lesion related to contact with the jet from the spray gun If this should occur IMME DIATELY contact a doctor indicating the type of pro...

Page 5: ...re is recom mended Electric drive Independent system with petrol engine without a connec tion to external power sources Diaphragm pumps Electric drive Independent system with petrol engine without a connec tion to external power sources For outdoor use SANITIZING FLUID APPLICATIONS ON Office buildings public bodies Industrial sheds factories logistics centers Shopping centers cinemas theaters and ...

Page 6: ...ICAL DATA ZEUS Asupply single phase 220V 50Hz 110 60Hz Run generator supply single phase 9 Kw casynchronous Motor power 2 kW Max working pressure 230 bar Max delivery 4 L min Material outlet M16 x 1 5 M Weight 58 Kg Level of the sound pressure 60dB A Minimum width A 560 mm Minimum height B 945 mm Maximum height C 1040 mm Minimum encumbrance D 790 mm Parts of the pump in contact with the material P...

Page 7: ...www larius com 5 C A B D zeus for sanitation REV 01 05 2020 Cod 150125 ...

Page 8: ...for the accessories supplied see the specific chapter NOTE DESCRIPTION OF THE EQUIPMENT Pos Description 1 Electric motor 2 Pressure transmitter 3 Pumping group 4 Recirculation tube 5 Recirculation safety valve Pos Description 6 Line filter optional 7 Earth cable with clamp 8 Control equipment 9 ON OFF switch 10 Flexible pipe connection ...

Page 9: ...www larius com 7 6 8 9 3 10 4 zeus for sanitation REV 01 05 2020 Cod 150125 ...

Page 10: ...the electrical box wait until the condensers have discharged altogether Pos Descrizione 1 ON OFF switch 2 Work pressure adjustment knob 3 Minimum pressure 4 Maximum pressure Pos Descrizione 5 Material circulation and machine washing position 6 Alarms 7 Message screen 8 Function keys Function symbol Type of function Description of function P Working pressure bar Indicates the real time pressure use...

Page 11: ...ce it F8 Automatic switch off during circulation phase 15 minutes The equipment is in cleaning mode Wait until the equipment has stopped completely before using it for a new job The packed parts should be handled as indicated in the symbols and markings on the outside of the packing Before installing the equipment ensure that the area to be used is large enough for such purposes is properly lit an...

Page 12: ...se instructions in a safe place Theunauthorisedtampering replacementofone or more parts composing the machine the use ofaccessories tools expendablematerialsother than those recommended by the manufacturer can be a danger of accident The manufacturer will be relieved from tort and criminal liability KEEP YOUR WORK PLACE CLEAN AND TIDY DISORDER WHEREYOUAREWORKINGCREATESAPOTENTIALRISK OF ACCIDENTS A...

Page 13: ...care when the pumping rod is moving Stop the machine whenever someone is within its vicinity Repairs of the electrical equipment should only be carried out by skilled personnel otherwise considerable danger to the user may result SETTING UP CONNECTION OF THE FLEXIBLE HOSE TO THE GUN Connect the high pressure flexible hose I1 to the pump I2 and to the gun I3 ensuring to tighten the fittings the use...

Page 14: ...dditional external earth cable that is connected to the stem on the pump unit be means of a specific clamp I4 in order to protect the operator against any risk of static or electric shock CONNECTION OF THE TOOLING TO THE POWER SUPPLY Check the switch I5 is on the OFF 0 position before connecting the cable to the mains Place the pressure control knob I6 on the MIN position turn counterclockwise Bef...

Page 15: ...THE NEW EQUIPMENT Theequipmenthasalreadybeenadjustedatourfactorywith light mineral oil left inside the pumping group as protection Therefore wash with diluent before sucking the product Liftthesuctionunitandimmerseitinthebucketthatcontains the washing liquid Connect the clamp to an earthing point Press the switch I5 of the equipment ON I Turn the pressure setting knob I6 clockwise to the CIR CULAT...

Page 16: ...ent stainlesssteelandaluminium Because of that please contact the supplier of the product Point the spray gun into the collection container I7 and hold the trigger down in order to expel the oil contained until clean liquid flows out Now release the trigger Removethesuctionhoseandremovethebucketofcleaning liquid Now point the spray gun I8 into the container I7 and press the trigger to recover any ...

Page 17: ...TION WASHING position drop symbol Press the switch J3 of the equipment ON I Open the recirculation safety valve J2 Make sure that the product circulates regularly from the circulation hose J5 Close the recirculation safety valve J2 Themachinecontinuestosuckupproductuntilithasfilledthe hose as far as the spray gun after which it will automatically stop when the set pressure is reached ...

Page 18: ...ves or at other people The contact with the casting can cause serious injuries Incaseofinjuriescausedbytheguncasting seek immediate medical advice specifying the type of the product injected Safetyvalve whenworkingatthemaximumpres sure available releasing the gun trigger sudden increases of pressure can occur In this case the safety valve J2 opens automatically eliminating partoftheproductfromther...

Page 19: ...e the pressure in the circuit Lift the suction hose and replace the bucket of product with an empty bucket K6 Connect a rubber hose K7 to a water tap K8 and fill the bucket K6 Position an empty bucket to collect the water K9 under the circulation hose K10 Press the switch K2 su ON I and turn a little the pressure control knob K1 clockwise so as the machine works till the motor starts Run the pump ...

Page 20: ...disconnect the electrical supply and discharge the pressure in the pump unit open the discharge valve before carrying out any maintenance Wait 30 seconds before proceeding with maintenance operations to allow any residual electricity to be discharged CHECK ON THE PACKING NUT The gaskets do not need adjusting The ring nut is only used to fit and remove gaskets and for topping up the oil Use the lub...

Page 21: ...e pump unit s locking ring nut L4 This ring nut must always be closed in order to act as a locking counter nut CHECKING THE HEAT EXCHANGE RADIATOR Always keep the heat exchange radiator L5 on the electronic control box clean in order to guarantee correct heat exchange with the ambient air We suggest cleaning using a jet of compressed air Pressure switch seal check Check that no material is escapin...

Page 22: ...i aspirazione The equipment sucks but does not reach the pressure desired Lack of product Aggiungere il prodotto The equipment sucks air Controllare il tubo di aspirazione The drain valve is open Chiudere la valvola di scarico Thegasketsofthepumpinggroupareworn Sostituire le guarnizioni Suction or delivery valve dirty Smontare il gruppo pompante When pressing the trigger the pres sure lowers consi...

Page 23: ...ways turning it anticlockwise Point the gun at the tank N3 of the product and press the triggertoreleasepressure Attheendoftheoperation insert the gun clamp N4 WARNING If the equipment is still under pressure after performing the operations above described be cause of the nozzle or the flexible hose clogged proceed as follows Loosen very slowly the gun nozzle Release the clamp Point the gun at the...

Page 24: ...8 from its seating Disconnect the product feed hose O1 from the pump unit by unscrewing the nut O2 Unscrew the fixing ring nut O3 using the relevant closing pin Ref 20144 Release the plastic cover O4 Turn the motor O6 with a screwdriver O5 until the piston rod has moved to the lowest point of its stroke Screw the appropriate supplied tool O7 ref 20213 into the threaded hole on the holding pin O8 T...

Page 25: ...on stem O11 and remove the pump unit sleeve O12 PIT STOP MAINTENANCE Replacement of upper and lower gaskets 20 minutes Lock the pump unit into a vice and unscrew it with a 50mm wrench Release the pump unit from the body of the suction valve Grip the stem valve O13 in a vice Unscrew the pump unit O9 from the frontal flange O10 ...

Page 26: ...nto contact with the ball O18 If worn replace them Use a screwdriver to remove the O Ring O19 and replace it making sure it is aligned correctly as illustrated Unscrew the component O15 Con una chiave del 22 allentare lo stelo inferiore O14 Screwthevalvestem O16 onagainandtightenfully gripping the valve in a vice To tighten use a 22 mm spanner the use of a thread paste is recommended ...

Page 27: ...O20 Using a screwdriver extract the second band O24 located below the seal O23 and insert a new band in the same position Assist insertion by applying leverage to the outside of the ring O23 pushing from the outside inwards and helping the ring to lodge in the seating while being careful not to damage the ring s contact surfaces Remove the ring O21 The positioning of the seal O23 equires special c...

Page 28: ...one Remove the OR O25 O26 from the body of the foot valve O28 and from the ball seat holder O27 and if necessary replace them Reassemble the components in their proper order as indi cated in the diagram To facilitate fitting the O ring O27 it is advisable to warm it slightly with a blast of hot air Check the integrity of the surface area of the sphere O17 in contact with the ball O18 If worn repla...

Page 29: ...aces inside the jacket Replace it if necessary Grease the sleeve O30 using a paintbrush Insert the sleeve O30 into the lower pump unit O31 Screw on the complete foot valve O28 with the sleeve assembly O34 Insert the complete piston stem L32 after gre asing the gaskets L33 In order to guarantee a proper seal tighten the foot valve L28 fully using a 50 mm spanner ...

Page 30: ...ubricatetheuppercrown O38 usingoil O39 Ref 16340 Tighten the pump casing all the way and if the delivery pipe is not correctly aligned unscrew the pump casing until the connectionisinthecorrectpositionbeforetighteningbyusing the ring nut O35 and the pin O36 supplied Ref 20144 When refitting the pump unit on the machine the stem must be at its highest point possible Insert the stem into the connect...

Page 31: ...ro mechanical Unit pag 30 Q Electric motor Rif 35160 pag 32 33 R Complete pumping element pag 34 S Electricalcontrol explodedview pag 36 U T zeus for sanitation REV 01 05 2020 Cod 150125 SPARE PARTS Electric motor pag 39 Carriage pag 38 ...

Page 32: ...18 15 21 36 42 1 38 14 19 17 22 Earth cable ref 5010 33 25 44 24 39 6 5 23 23 8 7 30 28 27 34 35 40 45 29 37 4 11 10 38 5A 5A 5B 5 8 6 7 7A 7B 7A 12 Mounted on a trolley 2 1A 20 45 zeus for sanitation REV 01 05 2020 Cod 150125 COMPLETE ELECTRO MECHANICAL UNIT WARNING Always indicate code and quantity for each part required ...

Page 33: ...Guide bushing 2 18 30209 Connecting rod 1 19 30261 INA Roller bearing 1 20 30262 Complete connecting rod 1 21 30263 Positioning spring 1 22 30210 Pump unit pivot 1 23 20264 Centring pin Ø 6X20 2 24 30665 Guide bushing 1 25 30266 Scraper 1 26 5378 Screw M4X10 2 27 30211 Inspection hatch 1 28 30212 Tin plate door 1 29 69011 Screw M8X20 2 30 30202 Reduction unit cover 1 31 35141 Cover assembly 1 32 3...

Page 34: ...eve spring 1 5 95218 Filter sieve 1 6 96207 Sieve holder 1 7 96206 Nipple M M 1 4 M16X1 5 1 8 111 Plastic cap 1 9 96205 Dowel Gc 1 4X10 2 10 96204 Base filter 1 11 3269 Union 2 12 96203 OR 1 Pos Code Description Q ty 13 37410 Filter assembly 1 14 53011 Manometer 1 15 37454 Gasket 1 16 3199 Nipple M16X1 5 1 17 33007 Washer 22X16 2 SP 15 3 18 37452 Ball seat 1 19 150 Complete pressure gauge 1 20 372...

Page 35: ...her Ø12 2 35 20436 Screw M6X60 3 36 3199 Nipple M16X1 5 1 37 33007 Washer 22X16 2 SP 15 3 38 33010 Sealing washer 1 39 34109 Union M M Gc Gj 3 8 1 40 37441 Valve casing 1 Pos Code Description Q ty 41 7154 Ball seat 1 42 37283 Sealing washer 1 43 37445 Rod stem 1 44 4050 Ø6 ball 1 45 37440 Recirculation valve compl 1 46 8026 1 Dowel M5X6 1 47 16405 Handle 1 48 37444 Positioning peg 1 49 37449 Bush ...

Page 36: ...embly Rif 35164 WARNING Always indicate code and quantity for each part required Pos Code Description Q ty 1 5356 Reduction Gc 1 2 M Gj 1 4 F 1 2 16131 Union Gj 1 4 M M14X1M 1 3 35166 Standard recirculation coupling 1 Pos Code Description Q ty 4 20460 Blocking coupling 1 5 35168 Recirculation tube 1 ...

Page 37: ...www larius com 35 zeus for sanitation REV 01 05 2020 Cod 150125 I n t e n t i o n a l l y b l a n k p a g e ...

Page 38: ...ING J 18 17 16 CORRECT FITTING 15 8 38 12 11 10 9 7 39 14 13 34 Complete intake tube and recirculation Ref 35161 36 28 29 30 32 27 26 25 2 33 6 5 4 3 1 ZEUS zeus for sanitation REV 01 05 2020 Cod 150125 COMPLETE PUMP UNIT WARNING Always indicate code and quantity for each part required ...

Page 39: ... casing 1 Pos Code Description Q ty 20 30142 67806 X0220 56Z 1 21 30139 EAR 148856 02 1 22 30138 67806 X0220 A22Z 1 23 30114 Tightening ring nut 1 24 30113 Stuffing nut 1 25 35162 OR 3087 1 26 35119 Accommodation ball seat 1 27 96836 2 See ball 1 28 98374 Elbow joint F F Gj 3 4 1 29 98376 Suction fitting Jas M M 3 4 M36x2 1 30 96099 Seal sleeve 1 31 35139 Assembly float rigid 32 35117 Assembly the...

Page 40: ...6 3 12 6 7 2 4 13 1 9 11 12 zeus for sanitation REV 01 05 2020 Cod 150125 ELECTRICAL CONTROL EXPLODED VIEW WARNING Always indicate code and quantity for each part required Complete 220V 50Hz box Ref 20350 110V 60Hz Ref 20350 110 ...

Page 41: ...60Hz 1 5933 Switch 1 2 20355 Panel 1 3 20354 Electronic box 1 4 96028 Screw 6 5 20365 Electronic board 1 6 18483 Short rubber seal 2 Pos Code Description Q ty 7 18493 Tightening plate 1 8 20352 Dissipator 1 9 8011 Anti vibration washers 3 10 34009 Washer 3 11 34008 Screw 3 12 20340 Transparent sheet 1 13 20349 Knob 1 14 30280 Technical data label 1 ...

Page 42: ...od 150125 CARRIAGE WARNING Always indicate code and quantity for each part required Pos Code Description Q ty 30300 Complete carriage 1 30301 Carrying handle 1 2 95159 Pipe cap 2 3 18914 Bushing 2 4 30302 Carriage 1 Pos Code Description Q ty 5 18902 Split pin 2 6 91047 Wheel stop washer 2 7 37238 Wheel Ø260 mm 2 8 30304 Pipe cap 2 ...

Page 43: ...n at least every 1000 working hours Periodically check the perfect connection among all the electrical components at least every 200 working hours The length of the brush contact must be higher than 9 mm to guarantee a good working of the rotary group Length of new brush Minimum length of the brush Replace Pos W Descrizione Q tà 1 20280 Brush 220V 50Hz 4 1 20281 Brush 110V 60Hz 4 2 20282 Brush hol...

Page 44: ...ENGINE 2 3 Kw bluE gnd WHITE display ELECTRIC board selection button temperature sensor heatsink BUTTON display BROWN WHITE BROWN BROWN V WHITE WHITE ov out 0 75mm 2 0 75mm 2 0 75mm 2 0 75mm 2 thermal engine pressure potentiometer pressure sensor yellow green yellow green bluE 230 Vca el grid ac N F ELECTRICAL DIAGRAM ...

Page 45: ...for 30 lt drums Code 3350 1 Suction tube for 200 lt drums Code SE9041 Suction tube for 1000 lt drums Code 18024 Length 15 m Code 18024 20 Length 20 m Code 18024 25 Length 25 m Code 18024 30 Length 30 m BSPP 1 4 connection Max pressure 250 bar FILTERS MESH Code 85014 FILTER 40 MESH Code 85012 FILTER 20 MESH Code 37215 FILTER 40 MESH inox Code 37216 FILTER 20 MESH inox ...

Page 46: ...NOTE the filter choice depends on the type of machine and of the product to be sprayed Code 155 Length 60 cm Code 156 Length 100 cm Code SE9060 Length 130 cm Nozzle SFC 13 60 Code SE9061 Length 180 cm Nozzle SFC 13 60 Code SE9062 Length 240 cm Nozzle SFC 13 60 Code SE9060 1 Length 130 cm Nozzle TSC 9 40 Code SE9061 1 Length 180 cm Nozzle TSC 9 40 Code SE9062 1 Length 240 cm Nozzle TSC 9 40 AT250 G...

Page 47: ...e angle Ø inch Ø mm Filter recom SFC07 20 0 007 0 18 Red 200 M SFC07 40 SFC09 20 0 009 0 23 SFC09 40 Yellow 100 M SFC11 20 0 011 0 28 SFC11 40 SFC13 20 0 013 0 33 SFC13 40 SFC13 60 SFC15 20 0 015 0 38 SFC15 40 SFC15 60 SFC17 20 0 017 0 43 SFC17 40 SFC17 60 SFC19 20 0 019 0 48 White 60 M SFC19 40 SFC19 60 SFC21 20 0 021 0 53 SFC21 40 SFC21 60 SFC23 20 0 023 0 58 SFC23 40 SFC23 60 SFC25 20 0 025 0 6...

Page 48: ...n REV 01 05 2020 Cod 150125 Giotto Cod SE9020 220V Cod SE9021 110V DALÌ Cod SE9030 with hose reel 50 Lt Cod SE9031 with hose reel 30 Lt Cod SE9032 50 Lt Cod SE9033 30 Lt Giotto with gravity hopper da 50 Lt Cod SE9022 220V Cod SE9023 110V PUMP FOR SANITATION ...

Page 49: ...onchè alle seguenti norme armonizzate furthermore to the harmonized standards UNI EN ISO 12100 1 2 Sicurezza del macchinario concetti fondamentali principi generali di progettazione Terminologia di base metodologia Principi tecnici Machinery safety basic concepts general principles of design Basic terminology methodology Technical principles La presente dichiarazione riguarda esclusivamente il pro...

Page 50: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com ...

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