Samoa Larius Zeus 110 V Operating Instructions Manual Download Page 24

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22

O

Rif. 20144

REPLACEMENT OF THE 
PUMPING GROUP’S GASKETS

O1

O3

O2

O4

O5

O6

O7

Rif. 20213

O8

O8

zEus  for sanitation

REV

. 01 - 05/2020 - Cod. 150125

Each time you use the machine, check for material leaking from 

the top of the ring nut.

If any material leaks out when the pump is working at the set 
pressure, proceed as follows:

•  Carry out this operation after cleaning the tooling.

•  Remove the pin (

O8

) from its seating.

•  Disconnect the product feed hose (

O1

) from the pump unit 

by unscrewing the nut (

O2

).

•  Unscrew the fixing ring nut (

O3

) using the relevant closing 

pin (

Ref. 20144

).

•  Release the plastic cover (

O4

). 

•  Turn the motor  (

O6

) with a screwdriver (

O5

) until the piston 

rod has moved to the lowest point of its stroke.

•  Screw the appropriate supplied tool (

O7

 – ref- 20213

) into 

the threaded hole on the holding pin (

O8

). 

The gaskets are self-adjusting.  If a leak occurs 
they must be replaced. 

Always disconnect the power supply and release 
pressure before going on with the operations 
(

follow the “correct procedure of decompression

).

Summary of Contents for Larius Zeus 110 V

Page 1: ...ANITATION High pressure and flow electric piston pump for medium large surfaces and intensive use English OPERATING INSTRUCTIONS Zeus 110 V Code SE9010 Zeus 220 V Code SE9021 Zeus Benzina Code SE9012...

Page 2: ...sibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian WE ADVISE THE USE OF THIS EQUIPMENT ONLY...

Page 3: ...THE END OF THE WORK p 16 ROUTINE MAINTENANCE p 18 PROBLEMS AND SOLUTIONS p 20 CORRECT PROCEDURE OF DECOMPRESSION p 21 REPLACEMENT OF THE PUMPING GROUP S GASKETS p 22 SPARE PARTS COMPLETE ELECTRO MECH...

Page 4: ...ipment carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has...

Page 5: ...e is recom mended Electric drive Independent system with petrol engine without a connec tion to external power sources Diaphragm pumps Electric drive Independent system with petrol engine without a co...

Page 6: ...CAL DATA ZEUS Asupply single phase 220V 50Hz 110 60Hz Run generator supply single phase 9 Kw casynchronous Motor power 2 kW Max working pressure 230 bar Max delivery 4 L min Material outlet M16 x 1 5...

Page 7: ...www larius com 5 C A B D zeus for sanitation REV 01 05 2020 Cod 150125...

Page 8: ...or the accessories supplied see the specific chapter NOTE DESCRIPTION OF THE EQUIPMENT Pos Description 1 Electric motor 2 Pressure transmitter 3 Pumping group 4 Recirculation tube 5 Recirculation safe...

Page 9: ...www larius com 7 6 8 9 3 10 4 zeus for sanitation REV 01 05 2020 Cod 150125...

Page 10: ...he electrical box wait until the condensers have discharged altogether Pos Descrizione 1 ON OFF switch 2 Work pressure adjustment knob 3 Minimum pressure 4 Maximum pressure Pos Descrizione 5 Material...

Page 11: ...e it F8 Automatic switch off during circulation phase 15 minutes The equipment is in cleaning mode Wait until the equipment has stopped completely before using it for a new job The packed parts should...

Page 12: ...e instructions in a safe place Theunauthorisedtampering replacementofone or more parts composing the machine the use ofaccessories tools expendablematerialsother than those recommended by the manufact...

Page 13: ...are when the pumping rod is moving Stop the machine whenever someone is within its vicinity Repairs of the electrical equipment should only be carried out by skilled personnel otherwise considerable d...

Page 14: ...ditional external earth cable that is connected to the stem on the pump unit be means of a specific clamp I4 in order to protect the operator against any risk of static or electric shock CONNECTION OF...

Page 15: ...HE NEW EQUIPMENT Theequipmenthasalreadybeenadjustedatourfactorywith light mineral oil left inside the pumping group as protection Therefore wash with diluent before sucking the product Liftthesuctionu...

Page 16: ...nt stainlesssteelandaluminium Because of that please contact the supplier of the product Point the spray gun into the collection container I7 and hold the trigger down in order to expel the oil contai...

Page 17: ...ION WASHING position drop symbol Press the switch J3 of the equipment ON I Open the recirculation safety valve J2 Make sure that the product circulates regularly from the circulation hose J5 Close the...

Page 18: ...es or at other people The contact with the casting can cause serious injuries Incaseofinjuriescausedbytheguncasting seek immediate medical advice specifying the type of the product injected Safetyvalv...

Page 19: ...the pressure in the circuit Lift the suction hose and replace the bucket of product with an empty bucket K6 Connect a rubber hose K7 to a water tap K8 and fill the bucket K6 Position an empty bucket...

Page 20: ...isconnect the electrical supply and discharge the pressure in the pump unit open the discharge valve before carrying out any maintenance Wait 30 seconds before proceeding with maintenance operations t...

Page 21: ...pump unit s locking ring nut L4 This ring nut must always be closed in order to act as a locking counter nut CHECKING THE HEAT EXCHANGE RADIATOR Always keep the heat exchange radiator L5 on the elect...

Page 22: ...aspirazione The equipment sucks but does not reach the pressure desired Lack of product Aggiungere il prodotto The equipment sucks air Controllare il tubo di aspirazione The drain valve is open Chiud...

Page 23: ...ays turning it anticlockwise Point the gun at the tank N3 of the product and press the triggertoreleasepressure Attheendoftheoperation insert the gun clamp N4 WARNING If the equipment is still under p...

Page 24: ...from its seating Disconnect the product feed hose O1 from the pump unit by unscrewing the nut O2 Unscrew the fixing ring nut O3 using the relevant closing pin Ref 20144 Release the plastic cover O4 T...

Page 25: ...n stem O11 and remove the pump unit sleeve O12 PIT STOP MAINTENANCE Replacement of upper and lower gaskets 20 minutes Lock the pump unit into a vice and unscrew it with a 50mm wrench Release the pump...

Page 26: ...to contact with the ball O18 If worn replace them Use a screwdriver to remove the O Ring O19 and replace it making sure it is aligned correctly as illustrated Unscrew the component O15 Con una chiave...

Page 27: ...20 Using a screwdriver extract the second band O24 located below the seal O23 and insert a new band in the same position Assist insertion by applying leverage to the outside of the ring O23 pushing fr...

Page 28: ...ne Remove the OR O25 O26 from the body of the foot valve O28 and from the ball seat holder O27 and if necessary replace them Reassemble the components in their proper order as indi cated in the diagra...

Page 29: ...ces inside the jacket Replace it if necessary Grease the sleeve O30 using a paintbrush Insert the sleeve O30 into the lower pump unit O31 Screw on the complete foot valve O28 with the sleeve assembly...

Page 30: ...bricatetheuppercrown O38 usingoil O39 Ref 16340 Tighten the pump casing all the way and if the delivery pipe is not correctly aligned unscrew the pump casing until the connectionisinthecorrectposition...

Page 31: ...o mechanical Unit pag 30 Q Electric motor Rif 35160 pag 32 33 R Complete pumping element pag 34 S Electricalcontrol explodedview pag 36 U T zeus for sanitation REV 01 05 2020 Cod 150125 SPARE PARTS El...

Page 32: ...8 15 21 36 42 1 38 14 19 17 22 Earth cable ref 5010 33 25 44 24 39 6 5 23 23 8 7 30 28 27 34 35 40 45 29 37 4 11 10 38 5A 5A 5B 5 8 6 7 7A 7B 7A 12 Mounted on a trolley 2 1A 20 45 zeus for sanitation...

Page 33: ...Guide bushing 2 18 30209 Connecting rod 1 19 30261 INA Roller bearing 1 20 30262 Complete connecting rod 1 21 30263 Positioning spring 1 22 30210 Pump unit pivot 1 23 20264 Centring pin 6X20 2 24 3066...

Page 34: ...ve spring 1 5 95218 Filter sieve 1 6 96207 Sieve holder 1 7 96206 Nipple M M 1 4 M16X1 5 1 8 111 Plastic cap 1 9 96205 Dowel Gc 1 4X10 2 10 96204 Base filter 1 11 3269 Union 2 12 96203 OR 1 Pos Code D...

Page 35: ...er 12 2 35 20436 Screw M6X60 3 36 3199 Nipple M16X1 5 1 37 33007 Washer 22X16 2 SP 15 3 38 33010 Sealing washer 1 39 34109 Union M M Gc Gj 3 8 1 40 37441 Valve casing 1 Pos Code Description Q ty 41 71...

Page 36: ...mbly Rif 35164 WARNING Always indicate code and quantity for each part required Pos Code Description Q ty 1 5356 Reduction Gc 1 2 M Gj 1 4 F 1 2 16131 Union Gj 1 4 M M14X1M 1 3 35166 Standard recircul...

Page 37: ...www larius com 35 zeus for sanitation REV 01 05 2020 Cod 150125 I n t e n t i o n a l l y b l a n k p a g e...

Page 38: ...NG J 18 17 16 CORRECT FITTING 15 8 38 12 11 10 9 7 39 14 13 34 Complete intake tube and recirculation Ref 35161 36 28 29 30 32 27 26 25 2 33 6 5 4 3 1 ZEUS zeus for sanitation REV 01 05 2020 Cod 15012...

Page 39: ...sing 1 Pos Code Description Q ty 20 30142 67806 X0220 56Z 1 21 30139 EAR 148856 02 1 22 30138 67806 X0220 A22Z 1 23 30114 Tightening ring nut 1 24 30113 Stuffing nut 1 25 35162 OR 3087 1 26 35119 Acco...

Page 40: ...3 12 6 7 2 4 13 1 9 11 12 zeus for sanitation REV 01 05 2020 Cod 150125 ELECTRICAL CONTROL EXPLODED VIEW WARNING Always indicate code and quantity for each part required Complete 220V 50Hz box Ref 20...

Page 41: ...0Hz 1 5933 Switch 1 2 20355 Panel 1 3 20354 Electronic box 1 4 96028 Screw 6 5 20365 Electronic board 1 6 18483 Short rubber seal 2 Pos Code Description Q ty 7 18493 Tightening plate 1 8 20352 Dissipa...

Page 42: ...od 150125 CARRIAGE WARNING Always indicate code and quantity for each part required Pos Code Description Q ty 30300 Complete carriage 1 30301 Carrying handle 1 2 95159 Pipe cap 2 3 18914 Bushing 2 4 3...

Page 43: ...at least every 1000 working hours Periodically check the perfect connection among all the electrical components at least every 200 working hours The length of the brush contact must be higher than 9...

Page 44: ...NGINE 2 3 Kw bluE gnd WHITE display ELECTRIC board selection button temperature sensor heatsink BUTTON display BROWN WHITE BROWN BROWN V WHITE WHITE ov out 0 75mm 2 0 75mm 2 0 75mm 2 0 75mm 2 thermal...

Page 45: ...or 30 lt drums Code 3350 1 Suction tube for 200 lt drums Code SE9041 Suction tube for 1000 lt drums Code 18024 Length 15 m Code 18024 20 Length 20 m Code 18024 25 Length 25 m Code 18024 30 Length 30 m...

Page 46: ...OTE the filter choice depends on the type of machine and of the product to be sprayed Code 155 Length 60 cm Code 156 Length 100 cm Code SE9060 Length 130 cm Nozzle SFC 13 60 Code SE9061 Length 180 cm...

Page 47: ...le angle inch mm Filter recom SFC07 20 0 007 0 18 Red 200 M SFC07 40 SFC09 20 0 009 0 23 SFC09 40 Yellow 100 M SFC11 20 0 011 0 28 SFC11 40 SFC13 20 0 013 0 33 SFC13 40 SFC13 60 SFC15 20 0 015 0 38 SF...

Page 48: ...n REV 01 05 2020 Cod 150125 Giotto Cod SE9020 220V Cod SE9021 110V DAL Cod SE9030 with hose reel 50 Lt Cod SE9031 with hose reel 30 Lt Cod SE9032 50 Lt Cod SE9033 30 Lt Giotto with gravity hopper da 5...

Page 49: ...ch alle seguenti norme armonizzate furthermore to the harmonized standards UNI EN ISO 12100 1 2 Sicurezza del macchinario concetti fondamentali principi generali di progettazione Terminologia di base...

Page 50: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com...

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