Samoa Larius SUPER NOVA 45:1 Operating And Maintenance Manual Download Page 4

www.larius.com

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SUPER Nova 45:1 - 68:1 - 80:1

 ED. 13 - 10/2020 - Cod. 150157

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The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and 
repairing of this equipment.

WARNINGS

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• Read this operator’s manual carefully before using the equipment.

• An improper use of this machine can cause injuries to people or things.

• Do not use this machine when under the influence of drugs or alcohol.

• Do not modify the equipment under any circumstances.

• Use products and solvents that are compatible with the various parts of the equipment, and read the manufacturer’s warnings carefully.

• See the Technical Details for the equipment given in the Manual.

• Check the equipment for worn parts once a day.  If any worn parts are found, replace them using ONLY original spare parts.

• Keep children and animals away from work area.

• Comply with all safety standards.

• It indicates an accident risk or serious damage to equipment if this warning is not followed.

FIRE AND EXPLOSION HAZARD

• Solvent and paint fumes in work area can ignite or explode.

• 

To help prevent fire and explosion:

   - Use equipment ONLY in well ventilated area.

   - Eliminate all ignition sources, such as pilot lights, cigarettes and plastic drop cloths (potential static arc).

   - Ground equipment and conductive objects.

   - Use only grounded hoses.

   -  Do not use trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in  

pressurized aluminium equipment. Such use can cause serious chemical reaction and equipment rupture, and result in death, 

serious injury, and property damage.

   - Do not form connections or switch light switches on or off if the air contains inflammable fumes.

•  If electrical shocks or discharges are encountered the operation being carried out using the equipment 

must be stopped immediately

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• Keep a fire extinguisher at hand in the immediate vicinity of the work area.
• It indicates wound and finger squashing risk due to movable parts in the equipment.

• Tenersi lontano dalle parti in movimento.

• Do not use the equipment without the proper protection.

• Before any inspection or maintenance of the equipment, carry out the decompression procedure explained in this manual, and prevent 

any risk of the equipment starting unexpectedly.

• Report any risk of chemical reaction or explosion if this warning has not been given.

•  (IF PROVIDED) There is a risk of injury or serious lesion related to contact with the jet from the spray gun. If this should occur, IMME-

DIATELY contact a doctor, indicating the type of product injected.

• (IF PROVIDED) Do not spray before the guard has been placed over the nozzle and the trigger on the spray gun.

• (IF PROVIDED) Do not put your fingers in the spray gun nozzle.

• Once work has been completed, before carrying out any maintenance, complete the decompression procedure.

•  It indicates important recommendations about disposal and recycling process of products in accordance with the environmental 

regulations.

•  Mark any clamps attached to earth cables.

•  Use ONLY 3-wire extension cords and grounded electrical outlets.

•  Before starting work make sure that the electrical system is grounded and that it complies with safety standards.

• High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin.

•  

To help prevent injection, always:

   - (IF PROVIDED) Engage trigger lock when not spraying.

   - (IF PROVIDED) Do not put your hand over the spray tip. Do not stop or deflect leaks with your hand, body or other.

   - (IF PROVIDED) Do not point gun at anyone or at any part of the body.

   - (IF PROVIDED) Never spray without tip guard.

   - Do pressure relief if you stop spraying or being servicing sprayer and before any maintenance operations.

   - Do not use components  rated less than sprayer Maximum Working Pressure.

   - Never allow children to use this unit

   - (IF PROVIDED) Brace yourself; gun may recoil when triggered.

If high pressure fluid pierces your skin, the injury might look like “just a cut”, but it is a serious wound!  

Get immediate medical attention.

• It is obligatory to wear suitable clothing as gloves, goggles and face shield.

• Wear clothing that complies with the safety standards in force in the country in which the equipment is used.

• Do not wear bracelets, earrings, rings, chains, or anything else that may hinder the operator’s work.

• Do not wear clothing with wide sleeves, scarves, ties, or any other piece of clothing that could get tangled up in moving parts of the 

equipment during the work, inspection, or maintenance cycles.

Summary of Contents for Larius SUPER NOVA 45:1

Page 1: ...w w w l a r i u s c o m ED 13 10 2020 Manuale Cod 150157 SUPER NOVA AIRLESS pneumatic pump 45 1 68 1 80 1 II 2 G c IIB T4 OPERATING AND MAINTENANCE MANUAL EN...

Page 2: ...manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconv...

Page 3: ...to achieve the results desired quickly and professionally INDEX WARNINGS 2 WORKING PRINCIPLE 3 TECHNICAL DATA 3 DESCRIPTION OF THE EQUIPMENT 4 TRANSPORT AND UNPACKING 5 SAFETY RULES 5 Conditions of g...

Page 4: ...equipment carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning h...

Page 5: ...oduct compatibility and in case of disposal of some parts of the pump no more usable in order to meettheenvironmentalregulationsonrecyclingprocess WARNING ALWAYS USE ORIGINAL HYDRAULIC SPARE PARTS CER...

Page 6: ...let Pneumatic motor Material output Material entry Material pumping group Eyebolt for pump transport Material recirculation hose Filter Grounding cable Suction filter Spraying gun High pressure hose A...

Page 7: ...The behaviour of the employees shall strictly comply with the Accident prevention AND ALSO ENVIRONMENTAL regulations in force in the countrywheretheplantisinstalledandused Read carefully and entirely...

Page 8: ...f corrosion and explosion Avoid approaching too much to the pump pi ston rod when the pump is working or under pressure A sudden movement of the piston rod can cause wounds or finger squashing careful...

Page 9: ...et an air pressure regula tor it is suggested complete with condensate filter and lubricator The outlet pressure of the material is 45 times SUPER NOVA 45 1 or 68 times SUPERNOVA68 1 or80times SUPERNO...

Page 10: ...ssibledangerousfluidsinpropercon tainers Their disposal must be performed in accordancewiththeregulationsinforceabout the industrial waste goods Make the compressed air flow into the pump It is advi s...

Page 11: ...e cup with lubricant compatible with the product used Check periodically the air supply to the pump Ensure the air is always clean and lubricated In case of installation of a lubricator on the air sup...

Page 12: ...thout the outlet pipe Disassemble the pumping group and clean Turntheplugcounterclockwiseand push downwards the valve body Use a metal rod and a mallet Disassemblethemotorandcheck Add product Open the...

Page 13: ...ashers O4 and remove the covering O5 Unscrew the two ring nuts 06 from the support 07 Turn counterclockwise the screws O8 take care to the washers O9 and remove the support O7 together with the roller...

Page 14: ...O22 if necessary keep the rod O23 blocked on the threaded part using pliers with the bits wrap ped in rags to avoid damage to thread Removethescrews O24 takecaretothewashers O25 a manifold O26 and th...

Page 15: ...ce of the cylinder Extract the motor piston from the motor support O35 Verify the O ring O36 is undamaged Tighten the lower edge of the piston rod using pliers see illustration and unscrew the fitting...

Page 16: ...ame time insert the piston rod into the support Turn clockwise the screws O43 Insert into the motor rod O44 the washer O45 Carefullyinserttherodguidingscrew O46 intothemotor rod turn it slowly followi...

Page 17: ...e seat must be about 0 8 mm Rub the rollers O58 and the pins O59 with vaseline grease and insert them into the mount O60 Rub the rubber pad O61 and the washer O62 with va seline grease and insert them...

Page 18: ...e cleaning procedure on page 7 to avoid the contact with the product during the disassembling of the pumping unit Disconnect the suction hose P1 the product exhausting tube P2 andtherecirculationhose...

Page 19: ...without removing it by means of the suitable clamping wrench P7 Unscrew and remove the gaskets stuffing pack P8 by means of a the suitable clamping wrench P9 Wrench Ref 20144 www larius com 17 SUPER...

Page 20: ...aling gaskets P11 Insert the new gaskets pack P12 in the slot P13 ATTENTION FOLLOW THE GASKETS ASSEMBLY AS DESCRIBED Open gasket pack Closed gaskets pack CORRECT ASSEMBLY upper gaskets pack www larius...

Page 21: ...P15 P16 Unscrew and remove the foot valve P14 Remove the stem P15 and the sleeve P16 from the pumping unit and extract the sleeve P16 from the stem P15 www larius com 19 SUPER Nova 45 1 68 1 80 1 ED 1...

Page 22: ...he worn lower sealing gaskets P18 Insert the new gaskets pack P19 as shown Assembly according to the following picture CORRECT ASSEMBLY upper gaskets pack ATTENTION FOLLOW THE GASKETS ASSEMBLY AS DESC...

Page 23: ...I n t e n t i o n a l l y b l a n k p a g e...

Page 24: ...1 2 3 4 5 6 7 9 12 8 7 9 10 11 15 14 13 0 FILTER GROUP WARNING always indicate code and quantity for each part required www larius com 22 SUPER Nova 45 1 68 1 80 1 ED 13 10 2020 Cod 150157 Q...

Page 25: ...ilter base 5 65077 Steel filter base 6 95214 Plug 7 6149 1 Fitting 8 33010 Sealing washer 9 33037 Ball cock 9 33034 Ball cock 10 6148 Fitting 11 65176 Filter inlet fitting stainless steel 11 65076 Fil...

Page 26: ...GROUP THE ORIENTATION OF THE LOWER SEALINGGASKETSPACKISOPPO SITE IN RESPECT TO THE UPPER SEALING GASKETS PACK NOTE WARNING always indicate code and quantity for each part required LOWER SEALING GASKET...

Page 27: ...Pumping stem 6 1 65463 Pumping stem gasket 7 inox 1 65562 Stainless sleel gaskets stuffing stem 7 steel 1 65462 Steel gaskets stuffing stem 8 1 91010 Pin UNI 6873 5x14 9 inox 1 98053 Ball 9 steel 1 9...

Page 28: ...3 B PUMPING GROUP WARNING always indicate code and quantity for each part required THE ORIENTATION OF THE UPPER SEALINGGASKETSPACKISOPPO SITE IN RESPECT TO THE LOWER SEALING GASKETS PACK UPPER SEALIN...

Page 29: ...B 3 95010 Gasket PTFE 2 95138 Gasket Polyethylene 3C 1 98212 Gaskets stuffing male nut 4 inox 1 65170 Stainless steel packing gland 4 steel 1 65070 Steel packing gland 5 2 65091 OR 162 65034 Stainless...

Page 30: ...10 11 9 7 6 5 4 3 2 1 8 0 FOOT VALVE BODY WARNING always indicate code and quantity for each part required www larius com 28 SUPER Nova 45 1 68 1 80 1 ED 13 10 2020 Cod 150157 T...

Page 31: ...steel suction hose fitting 10 95032 Steel suction hose fitting 11 96099 Sealing sleeve COMPLETE PUMPING GROUP WARNING always indicate code and quantity for each part required SUPER NOVA 45 1 SUPER NO...

Page 32: ...4 3 95301 Quick coupling C for rubber hose skg 25 4 95302 Quick coupling 1 male 5 95308 Femal fitting FB 3 4X19 6 95309 Hose tor 20NL 71N 19x29 7 95313 Reduction 1 3 4 MF 8 95318 Quick coupling 8x17...

Page 33: ...s Code Code Description Description 0 65380 Complete handtruck 1 65380 Handtruck 2 20304 Plug 3 18902 Split pin 4 65382 Handle 5 4461 Wheel 6 4492 Cover 7 8371 Screw 8 65383 Bushing www larius com 31...

Page 34: ...29 30 5 6 50 7 12 11 9 8 10 14 28 27 38 25 24 15 26 17 16 23 24 26 27 33 32 18 15 14 21 25 28 19 20 22 31 29 30 39 51 54 MOTOR GROUP WARNING always indicate code and quantity for each part required w...

Page 35: ...95107 3314 95082 95114 95083 95159 510040 95944 95002 95013 95229 Pos Pos Code Code Description Description 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 46A 46B 47 48 49 50 51 52 53 54 1 2 3 4...

Page 36: ...Code 11180 L91X 1 4 Code 11120 L91X M16x1 5 PISTON GUNSTOCK FILTERS Code 11039 Green 30M Code 11038 White 60M Code 11037 Yellow 100M Code 11019 Red 200M FILTER Code 95218 MESH 30M Code 95219 MESH 60M...

Page 37: ...SFC23 40 SFC23 60 SFC25 20 SFC25 40 SFC25 60 SFC27 20 SFC27 40 SFC27 60 SFC27 80 SFC29 20 SFC29 40 SFC29 60 SFC29 80 SFC31 40 SFC31 60 SFC31 80 SFC33 40 SFC33 60 SFC33 80 SFC39 40 SFC39 60 SFC39 80 SF...

Page 38: ...ety instructions refer to the installation use and maintenanceofLARIUSSUPERNOVAseriespneumaticpiston transfer pumps in high risk environments where potentially explosive gasses or vapours are present...

Page 39: ...t periodically clean the suction filter in order to prevent any solid materials from entering the pump The air used to power the pump must be filtered and must come from a SAFE AREA SUPERNOVAseriespne...

Page 40: ...00 VEGA AIR ASSISTED AIRLESS Rif 91400 OMEGA ZINC Rif 7430 GHIBLI MIX 2K 40 1 INOX Rif 24561 GHIBLI 30 1 Rif 96000 SUPER OMEGA 23 1 Rif 65200 SUPER OMEGA 34 1 Rif 65202 SUPER OMEGA 60 1 Rif 65204 www...

Page 41: ...resonsibility that the product Company Signature Calolziocorte 27 August 2020 Location Date complies with the directives EC Directive 2006 42 Machinery Directive furthermore to the harmonized standar...

Page 42: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com...

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