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Samoa Larius Jolly K 56501, Operating And Maintenance Manual

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Samoa Larius Jolly K 56501 Operating And Maintenance Manual Download Page 25

JOLLY

www.larius.com

23

REV.

 01 - 09/2020 - Cod. 150165

• 

Replace the scraper ring (

O26

) of the valve piston, as shown 

in the picture.

• 

Check the surfaces of the ball (O27) and ball housing 
(P28), and replace both if damaged.

• 

Assemble the components as shown.

• 

Lubricate the gaskets (

O29

) and the stem.

 

Vaseline is recommended for this task.

L

O

W

E

R

Fig. 24O

Fig. 25O

O28

O26

O27

Fig. 26O

Fig. 27O

O29

Steel male ring

Code 18644

Steel female ring

Code 18645

PTFE white 

Code 16117

Polyurethane red 

Code 16114
PTFE White 

Code 16117

Polyethylene grey

Code 16136

PTFE scraper ring

Code 18648

Summary of Contents for Larius Jolly K 56501

Page 1: ...w w w l a r i u s c o m REV 01 05 2020 Manuale Cod 150165 Jolly Electric piston pump on trolley with accessories K 56500 on frame with accessories K 56501 EN OPERATING AND MAINTENANCE MANUAL...

Page 2: ...manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconv...

Page 3: ...PRINCIPLE 3 TECHNICAL DATA 4 DESCRIPTION OF THE EQUIPMENT 5 TRANSPORT AND UNPACKING 7 Conditions of guarantee 7 SAFETY RULES 7 PIPE CONNECTION 9 OPERATION 12 CLEANING AT THE END OF THE WORK 14 GENERA...

Page 4: ...carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has not be...

Page 5: ...pistonequipment the minimum power requirements must be respected The use of power that is less than that indicated may compromise the integrity and the correct operation of the equipment The use of el...

Page 6: ...ar 210 bar Max delivery 1 8 L min 1 8 L min Material outlet M16 x 1 5 M M16 x 1 5 M Ma dimension of the gun nozzle 0 019 0 019 Weight 15 Kg 16 Kg Sound pressure level 80dB A 80dB A Length A 450 mm A 5...

Page 7: ...ation valve 4 Suction filter 5 Plug filter 6 Pumping group 7 ON OFF switch 8 Potentiometer for adjusting the operating pressure Pos Description 9 Suction product pipe 10 Coupling for product delivery...

Page 8: ...e to unlock Pos Description 17 Trolley 18 Suction tube 19 Recirculation hose 20 Wheel Pos Description 21 Product delivery tube coupling 22 Unlocking manual device 23 Electric motor 24 Product delivery...

Page 9: ...ere the plant is used The behaviour of the employees shall strictly comply with the Accident prevention AND ALSO ENVIRONMENTAL regulations in force in the country where the plant is installed and used...

Page 10: ...t Never attempt to tamper with the calibre of instruments Electrical safety precautions Checktheswitchisonthe OFF positionbeforeconnecting the cable to the mains Never carry a plugged in equipment Dis...

Page 11: ...4 of the equipment is provided without the plug Use a plug which guarantees the plant earthing Onlyatechnicianoraskilledpersonshouldperform the connection of the plug to the electric cable Check on po...

Page 12: ...taining the washing liquid Press the equipment main switch H5 on pos ON I Open the recirculation safety valve H7 Washing of the new equipment Theequipmenthasalreadybeenadjustedatourfactorywith light m...

Page 13: ...e trigger so as to recover the residual solvent As the pump idles press the OFF 0 switch to stop the unit Point the gun H3 into a collecting tank H8 keeping the triggerpressed soastodraintheoilinside...

Page 14: ...orks at the idle speed Make sure the product recycles from the recirculation tube I4 Version on TROLLEY Version on FRAME OPERATION I START OF THE PAINTING OPERATIONS Use the equipment only after perfo...

Page 15: ...comply with this requirement Close the recirculating safety valve I2 turn clockwise to release the valve The machine will continue to suck the product till the flexible hose is full up to the set pre...

Page 16: ...ofgroundingconnection while the machine continues to work The operator must however immediately connect the unit to an adequate grounding system LARIUSassumesnoresponsi bility for failure to comply wi...

Page 17: ...eave light mineral oil inside the pumping group and the flexible hose DAILY Clean the filters Clean the nozzles Clean the painting circuit with a suitable product PERIODICALLY Check the pumping gasket...

Page 18: ...www larius com 16 REV 01 09 2020 Cod 150165 M MODELLO MATRICOLA ANNO DI COSTRUZIONE MADE IN ITALY WWW LARIUS EU WARNING PLATES Art 16801 Art 16858 Art 16859 Art 16854 Art 16852 Art 56524 Art 8079 Art...

Page 19: ...e operation insert the gun clamp Openclockwisetherecirculating safetyvalve N5 torelease the residual pressure WARNING If the equipment is still under pressure after performing the operations above des...

Page 20: ...s O6 Use a screwdriver O3 to turn the motor O4 until the piston stem is at the bottom of its stroke and then move the rod accordingly to remove it REPLACEMENT OF THE PUMPING GROUP S GASKETS It is reco...

Page 21: ...complete pump unit O9 in a vice O10 as shown Slacken the ring nut O11 by two full turns using the special pin O12 supplied Turn anticlockwise as shown Use a 36 mm spanner to unscrew the pump unit as s...

Page 22: ...Fit them again using the component sequence as shown REPLACING THE PUMP UNIT HOUSING UPPER GASKET Remove the piston stem O18 from the pump unit housing O19 as shown Unscrew the gasket ring nut O20 com...

Page 23: ...wn Remove the kit of gaskets contained inside the pump unit housing as shown Fig 16O Upper white PTFE 1 Grey polyethylene 2 Waxed leather 3 Grey polyethylene 4 Inferior white PTFE 5 Fig 17O O22 Waxed...

Page 24: ...m O19 in a vice as shown Fitthenewgasketkitaccordingtothecomponentsequence shown in the picture Check the scraper for wear Ref 18648 Replace if necessary Usea10mmspannertounscrewandremovethestem O19 a...

Page 25: ...nd replace both if damaged Assemble the components as shown Lubricate the gaskets O29 and the stem Vaseline is recommended for this task L O W E R Fig 24O Fig 25O O28 O26 O27 Fig 26O Fig 27O O29 Steel...

Page 26: ...d the two components coupled as shown from unscrewing LubricatetheO ring O30 Ref 16126 withgrease asshown Vaseline is recommended for this task Use a 36 mm spanner to screw the pump unit O10 Make the...

Page 27: ...shown Screw the pump unit O10 inside the reduction cover Use a gauge to measure the gap between the base of the template and the tightening groove CORRECT POSITIONING OF THE PUMP UNIT Once the unit h...

Page 28: ...against the front template To tighten use a 45 mm spanner Close the inspection cover O2 again Fit the suction pipe O38 Put PTFE tape or liquid PTFE over the threaded part before screwing it onto the...

Page 29: ...of product Add the product The equipment sucks air Check the suction pipe The recirculating safety valve is open Close the recirculating safety valve Thegasketsofthepumpinggroupareworn Replace the ga...

Page 30: ...165 R S W Q U V Frame page 31 SPARE PARTS version on frame Complete electromechanical group page 32 Electric motor page 43 Recirculating safety valve group page 30 Complete hydraulic group page 36 Com...

Page 31: ...5 T V Q W S U SPARE PARTS version on trolley Trolley page 36 Complete electro hydraulic control device page 38 Recirculating safety valve group page 30 Electric motor page 43 Complete electromechanica...

Page 32: ...all versions WARNING Always indicate code and quantity for each part required Pos Code Description 56563 Recirculating safety valve group 1 4033 OR 2062 2 16415 Valve housing 3 53007 3 OR 2018 4 16419...

Page 33: ...FRAME ref 56564 WARNING Always indicate code and quantity for each part required Pos Code Description 56564 Frame unit 1 21654 Handle 2 50526 Handgrip 3 56527 Right frame tube 4 56528 Left frame tube...

Page 34: ...13 15 5 6 7 8 5 21 3 14 COMPLETE PISTON RIF 18650 COMPLETE SLEEVE RIF 56562 COMPLETE CONNECTION TUBE REF 18790 ELECTRO HYDRAULIC GROUP REF 56561 DIS J 02 COMPLETE HYDRAULIC GROUP REF 56562 DIS J 03 C...

Page 35: ...233 Pin 8 18673 Complete coupling rod 8A 18669 Piston rod 8B 18668 Bearing 9 18663 Reduction cover 10 56523 Front plate 11 34021 Rivet 2 mm 12 18666 Pin Pos Code Description 13 18674 Safety cover 14 1...

Page 36: ...ARNING Always indicate code and quantity for each part required Pos Codice Description 1 21654 Handle 2 18631 Handgrip 3 37406 Screw 4 34009 Washer 5 91047 Wheel washer Pos Codice Description 6 37218...

Page 37: ...T h i s p a g e i s i n t e n t i o n a l l y l e f t b l a n k...

Page 38: ...65 U 1 2 3 5A 5B 5C 5 15B 15A 3A 18 20 21 21B 21A 5D 23 24 3B 3C 3D 3C 3B 3E 4 22 7 8 17 6 16 15 14 13 12 11 20A 20B 20C 20B 20D 20F 19 20E 25 9 10 COMPLETE HYDRAULIC GROUP REF 56562 WARNING Always in...

Page 39: ...stopper 18 18652 Piston rod 19 16130 Ball 5 16 mm 20 18651 Lower gaskets kit 20A 18644 Ring 20B 16117 Gasket 20C 16114 Gasket 20D 16136 Polyethylene Gasket 20E 18645 Ring 20F 18648 Ring 21 18655 Compl...

Page 40: ...020 Cod 150165 V complete electro hydraulic driving group ReF 56561 for all versions WARNING Always indicate code and quantity for each part required 1 31 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 20 19...

Page 41: ...Filter sieve 7 18657 Pressure label 8 56534 Filter cap 9 96206 Fitting 10 18614 Fitting 11 5737 Washer 12 4019 Screw 13 56533 Electro hydraulic box 14 5933 Switch 15 56548 Signal LED Pos Code Descript...

Page 42: ...ed Code 16114 PTFE White Code 16117 Polyethylene grey Code 16136 code 16132 code 16105 PTFE scraper ring Code 18648 Waxed leather Code16155 Steel male ring Code 16108 Polyethylene grey Code 16124 PTFE...

Page 43: ...Descripton 56567 Complete suction recirculation kit 1 56569 Suction tube 2 8058 Nipple 1 2 3 8071 asket 1 2 4 20811 Elbow M F 5 16802 Filter 6 56542 Filter fitting 7 56573 Reciculation hose 8 18094 Sp...

Page 44: ...ON GROUP ON TROLLEY RIF 56568 WARNING Always indicate code and quantity for each part required Pos Code Description 56568 Complete suction recirculation group 1 18170 Rilsan hose 2 16066 Nut with spri...

Page 45: ...BRUSHES CHECK Periodically check the wear of the brushes at least every 250 working hours Periodically check the perfect connection among all the electrical components at least every 250 working hours...

Page 46: ...JOLLY www larius com 44 REV 01 09 2020 Cod 150165 Length of the new brush Minimum length of the brush REPLACE0 BRUSH Ref 56570 1 1 m m 7 m m...

Page 47: ...MANOMETER Art Descripton 147 M16x1 5 150 GJ 1 4 HIGH PRESSURE HOSE 3 8 M16x1 5 max pressure 425 bar Art Descripton 18063 7 5 mt 18064 10 mt 18065 15 mt ANTIPULSATIONS HOSE 1 4 M16x1 5 max pressure 25...

Page 48: ...217560 MX 1100 Power 1080W 217570 MX 1100E Power 1080W Art Descripton K11420 K11425 K11430 PLA 1 4 BASE SUPER FAST CLEAN cm 130 180 240 K11421 K11426 K11431 PLA M16x1 5 BASE SUPER FAST CLEAN cm 130 18...

Page 49: ...GASKET Art Descripton 18270 SUPER FAST CLEAN base UE 11 16x16 SUPER FAST CLEAN TIP Nozzles codes SFC07 20 SFC19 60 SFC29 80 SFC07 40 SFC21 20 SFC31 40 SFC09 20 SFC21 40 SFC31 60 SFC09 40 SFC21 60 SFC3...

Page 50: ...I n t e n t i o n a l l y b l a n k p a g e...

Page 51: ...complies with the directives EC Directive 2006 42 Machinery Directive EU Directive 2014 30 Electromagnetic Compatibility EMC EU Directive 2014 35 Low Voltage LVD furthermore to the harmonized standar...

Page 52: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com...

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