Samoa Larius GHIBLI 26:1 EXT Operating And Maintenance Manual Download Page 1

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GHIBLI 26:1 EXT

Pneumatic pump for extrusion

STANDARD PUMPING - 96990

LONG PUMPING - 96991

STAINLESS STEEL

STANDARD PUMPING - 98990

STAINLESS STEEL

LONG PUMPING - 98991

Manuale Cod. 150093

. 08- 05/2020

OPERA

TING AND MAINTENANCE MANUAL

Summary of Contents for Larius GHIBLI 26:1 EXT

Page 1: ...BLI 26 1 EXT Pneumatic pump for extrusion STANDARD PUMPING 96990 LONG PUMPING 96991 STAINLESS STEEL STANDARD PUMPING 98990 STAINLESS STEEL LONG PUMPING 98991 Manuale Cod 150093 ED 08 05 2020 OPERATING...

Page 2: ...manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconv...

Page 3: ...OTOR p 24 disassembly and reassembly of the pneumatic motor p 25 PROBLEMS AND SOLUTIONS p 28 spare parts EXPLODED VIEW OF PNEUMATIC MOTOR p 30 EXPLODED VIEW OF PUMPING STANDARD GROUP 96916 PUMPING LON...

Page 4: ...ment carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has no...

Page 5: ...of material is 26 times higher than the pump feed air pressure TECHNICAL DATA Parts of the pump in contact with the material Pumping group galvanized carbon steel Sealing balls stainless steel AISI 4...

Page 6: ...www larius com 4 ED 08 05 2020 Cod 150093 GHIBLI 26 1 EXT PUMP DELIVERY AIR CONSUMPTION B A 440 440 Fig 1C Pump A B Weight Long 895 1265 20 Kg Medium 670 1040 19 Kg...

Page 7: ...1 8 4 5 2 9 3 6 2 7 D Fig 1D DESCRIPTION OF THE EQUIPMENT Pos Description 1 Pump feed air inlet 2 Wet cup 3 Material pumping group 4 Material outlet 5 Material shovel plate Pos Description 6 Bleeder v...

Page 8: ...odifications interventionsandmaintenancethat have not been authorised by the manufacturer use of non original spare parts or parts that do not correspond to the specific model total or partial non com...

Page 9: ...odwhenthepumpisworkingorunderpressure A sudden movement of the piston rod can cause wounds or finger squashing If the product to be used is toxic avoid inhalation and contact by using protection glove...

Page 10: ...d of the working day ensure the product you are using can be left inside the pump and the different pipes without drying In this case it is enough to stop the air supply to the pump and drain the resi...

Page 11: ...fsuckingandleaving light mineral oil inside the pumping element are suggested ROUTINE MAINTENANCE Check periodically and every time the pump is operated afteralongstorage thepackingnutisnotloosened ca...

Page 12: ...pment Necessary tools and equipment DISASSEMBLY AND REASSEMBLY OF THE PUMPING UNIT Always close the compressed air supply and release the pressure in the plant beforecarrying out the disassembly of th...

Page 13: ...2020 Cod 150093 GHIBLI 26 1 EXT 4 3 3b 3a 4b 4a 4a Procedure 3 1 Disconnect the pumping group 3a from the motor 3b Necessary tools and equipment Procedure 4 1 Unscrew the nuts 4a using a wrench 4b Nec...

Page 14: ...www larius com 12 ED 08 05 2020 Cod 150093 GHIBLI 26 1 EXT 5 5a 5a Procedure 5 1 Slide the complete pumping group 5a Necessary tools and equipment...

Page 15: ...2020 Cod 150093 GHIBLI 26 1 EXT 6 6a 6b 6d 6c 6e Procedure 6 1 Remove the component 6a 6 2 Slide off the component 6b 6 3 Loosen the ring nut 6c with pin 6d 6 4 Unscrew and remove the ring nut 6e Nec...

Page 16: ...I 26 1 EXT 7 7b 8 8c 8b 8a 7a Procedure 8 1 Unscrewandremovethecomponents 8a 8b e 8c Necessary tools and equipment Procedure 7 1 Push downwards the motor piston rod 7a till the shovel plate comes out...

Page 17: ...a 9c 9b 10 10b 10a 10c 10d Procedure 10 1 Unscrew thecomponent 10a andslidetherod 10b 10 2 Unscrew the component 10c and remove the copper rings 10d Necessary tools and equipment Procedure 9 1 Unscrew...

Page 18: ...Remove the superior seals 11 2 Clean and lubricate the gasket housing and replace it with the new spare parts 11a Necessary tools and equipment A Female steel ring cod 96984 B White gasket cod 96982...

Page 19: ...the inferior seals 12 1 Clean and lubricate the gasket housing and replace it with the new spare parts 12a Necessary tools and equipment 13 Procedure 13 1 Unscrew the component 13a and slide the rod 1...

Page 20: ...IBLI 26 1 EXT Direction of assembly 14 CLEANER 14a 14b PTFE Polietilene Procedure 14 1 Unscrew thecomponent 14a andslide the rod 14 2Clean and lubricate the gasket housing and replace it with the new...

Page 21: ...he component 15a and slide the rod 15 2 Check the wear of components 15b and 15c and replace it if necessary 15 3 Clean and lubricate the threaded area and reassemble the component Necessary tools and...

Page 22: ...150093 GHIBLI 26 1 EXT 17a 17 17c 17d 17b Procedure 17 1 Insert the component 17a and screw the rod 17 2 Insert the copper rings reassemble the component 17b andinserttherod 17c 17 3 Screw the compone...

Page 23: ...ecessary tools and equipment Procedure 19 1 Insert e screw the ring nut 19a 19 2 Fix the ring nut 19a with the pin 19b Procedure 18 1Reassemblethewasherandtheshutterhousing andscrew the cylinder 18a 1...

Page 24: ...21a 21c Procedure 20 1 Insert the component 20a 20 2 Insert the component 20b and and screw with the wrench Necessary tools and equipment Procedure 21 1 Insert the complete pumping group 21a 21 2 Scre...

Page 25: ...05 2020 Cod 150093 GHIBLI 26 1 EXT 23 22 22b 22a 23a 23b Necessary tools and equipment Procedure 22 1 Connect the pumping group 22a to motor 22b Procedure 23 1Connectthecomponent 23a topump 23b Necess...

Page 26: ...value can block the valves of the pneumatic motor in the intermediate position of the cycle reversal To start again a blocked motor close the air supply and release pressure in the plant This operati...

Page 27: ...idual pressure in the plant 1 2 Unscrew the motor cap 1a and pull it upwards together with the guide rod 1b 1e 1 3 Hold the guide rod 1b and remove the plug 1a using two wrenches Necessary tools and e...

Page 28: ...Cod 150093 GHIBLI 26 1 EXT 2 2b 2a 3 2c 2d 3a Procedure 3 1 Carefully extract the motor cylinder 3a fom the pump Necessary tools and equipment Necessary tools and equipment Procedure 2 1 Remove the sc...

Page 29: ...ket Bush Washer Gasket Nut 4b Motor cylinder 4 4a Procedure 4 1 Check the condition of each part of the motor 4 2 For any eventual replacement of the screws 4a of the traverse 4b for their reassembly...

Page 30: ...nual Feed air not sufficient Increase feed air pressure Gaskets of the pumping rod worn Replace the lower gaskets Suction valve worn or partially clogged Disassemble the suction valve Clean and or rep...

Page 31: ...www larius com 29 ED 08 05 2020 Cod 150093 GHIBLI 26 1 EXT Q R S SPARE PARTS Complete pumping motor pag 30 Sparepartlistpumpgroup pag 32 Sparepartlistpumpgroup stainless steel pag 34...

Page 32: ...od 150093 GHIBLI 26 1 EXT 1 2 3 9 9 10 10 11 11 12 13 20 21 4 5 6 7 8 14 15 16 19 19 23 24 25 26 32 29 30 29 31 17 18 35 33 27 28 34 Q WARNING always indicate code and quantity for each part required...

Page 33: ...et 4 14 96012 O Ring 1 16 96009 Rubber valve 2 22 96016 Piston rod 1 24 96020 O Ring 1 Pos Code Description Q ty 9 4108 Nut 4 10 32024 Washer 4 11 96111 Gasket 4 12 96112 Bush 2 16 96009 Rubber valve...

Page 34: ...30 31 32 25 42 43 44 45 46 29 41 9 6 18 7 8 21 20 25 26 1 19 2 3 5 10 13 16 22 23 24 27 4 3 11 12 17 52 37 37 38 38 39 14 15 50 53 oil 49 47 48 R WARNING always indicate code and quantity for each pa...

Page 35: ...all clamp pin 1 30 96879 Ball guide 1 31 4060 Ball 1 32 96045 Connector for suction valve 1 33 96882 Split pin 1 34 96885 Stem for material injection 1 35 96845 1 Gasket blocking nut 1 36 98460 Man ri...

Page 36: ...3 5 10 13 16 14 19 20 21 24 25 27 28 29 22 39 40 41 42 43 26 35 38 4 11 12 15 33 36 35 34 34 14 14 15 45 oil 44 49 47 48 50 3 52 53 S WARNING always indicate code and quantity for each part required...

Page 37: ...Description Q ty 27 96879 Ball guide 1 28 4060 Ball 1 29 96045 1 Connector for suction valve 1 30 95882 1 Split pin 1 31 96885 Stem for material injection 1 32 96845 1 Gasket blocking nut 1 33 98460 M...

Page 38: ...r regulators and pressure gauges Art 510500 Pneumatic hoist for max 200 litres with double effect single cylinder Art 510600 Pneumatichoistfordrumsfrom30tomax60 litres with trolley and double effect s...

Page 39: ...Art 40403 Low pressure flow regulator Art 40404 LowpressureflowregulatorfordenseproductsRif 7204 Art 40340 Regulator kit for high pressure recirculation Rif 7000 Art 40342 High pressure flow regulato...

Page 40: ...2020 Cod 150093 GHIBLI 26 1 EXT PNEUMATIC PUMPS FOR EXTRUSION NOVA 55 1 Rif 95900 for hoist max 200 litres OMEGA 28 1 Rif 7458 OMEGA 40 1 Rif 7470 VEGA 45 1 Long split version Rif 91950 VEGA 45 1 Medi...

Page 41: ...UNI EN ISO 12100 1 2 Sicurezza del macchinario concetti fondamentali principi generali di progettazione Terminologia di base metodologia Principi tecnici Machinery safety basic concepts general princi...

Page 42: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com...

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