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Samoa LARIUS DRAGON, Operating And Maintenance Manual

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48

DRAGON

ED.

 14 - 10/2020 - Cod. 150178

Fig. 1X

PETROL-POWERED DRAGON

WARNING

: Always indicate code and quantity for each part required.

Dragon Kit 

gasoline 

Ref.30658

Complete Liner 

box Ref.

30689

Dragon Sup

-

port kit gasoline 

Ref.30641

Complete reduction 

gear

Ref.30652

Ba

sic clutch 

unit

 

Ref.30654

21

26

23

3

22

3

23

10

21

6C

15 16

17

20

4

5

6B

14

13

12

10

3

9

8

7

24

6A

5

1

25

11

3 2

3 23 31 32

33

36

2

21

32

31

30

29

39

34

18

19

4

28

27

X

Summary of Contents for LARIUS DRAGON

Page 1: ...w w w l a r i u s c o m ED 14 10 2020 Manuale Cod 150178 DRAGON Electric piston pump OPERATING AND MAINTENANCE MANUAL EN...

Page 2: ...manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconv...

Page 3: ...DESCRIPTION OF THE EQUIPMENT 5 TRANSPORT AND UNPACKING 8 CONDITIONS OF GUARANTEE 9 SAFETY RULES 9 SETTING UP 10 WORKING 14 CLEANING AT THE END OF THE WORK 17 ROUTINE MAINTENANCE 21 PROBLEMS AND SOLUTI...

Page 4: ...out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has not been give...

Page 5: ...gwithout air from this process derives the term airless The pump is controlled by an electric motor coupled with a reduction gear Acamshaftandaconnectingrodallowtoobtainthereciprocating motion necessa...

Page 6: ...230 bar Max Delivery 5 L min Material outlet M16 x 1 5 M Weight 66 Kg Level of the sound pressure 60dB A Minimum width A 560 mm Minimum height B 945 mm Maximum height C 1040 mm Minimum encumbrance D...

Page 7: ...1 Electric motor 2 Pressure transmitter 3 Pumping group 4 High pressure flexible pipe of compensation 3 8 Pos Description 5 Recirculation tube 6 Recirculation safety valve 7 Line filter optional 8 Ea...

Page 8: ...8 Pos Description 9 Suction filter 10 Pressure gauge 11 Airless manual gun AT 300 12 Trigger safety clamp Pos Description 13 Earth cable with clamp 14 Control equipment 15 ON OFF switch 16 Flexible pi...

Page 9: ...of function Description of function P Working pressure bar Indicates the real time pressure used during the work cycle J Motor current A Indicates the real time amperage on the equipment s motor duri...

Page 10: ...he equipment has stopped completely before using it for a new job Fig 1E ALARM MESSAGE TABLE LIFTING POINTS There are no precise lifting points for the machine in its entirety In order to determine th...

Page 11: ...the machine the use ofaccessories tools expendablematerialsother than those recommended by the manufacturer can be a danger of accident The manufacturer will be relieved from tort and criminal liabili...

Page 12: ...seeonpage Accessories toreadtheproduct pressure Itisrecommendedtousethehoseprovidedwiththestandard kit ref 18036 NEVER use a damaged or a repaired flexible hose H1 H2 H3 Thehighspeedoftraveloftheprod...

Page 13: ...s provided without plug Use a plug which guarantees the plant earthing Only a technician or a skilled person should perform the connection of the plug to the electric cable To avoid electric shock whe...

Page 14: ...hatcontains the washing liquid Connect the clamp to an earthing point CONNECTION OF THE TOOLING TO THE POWER SUPPLY Ensure the gun is without nozzle H3 Check the switch H5 is on the OFF 0 position bef...

Page 15: ...ASHING position drop symbol Point the spray gun into the collection container H7 and hold the trigger down in order to expel the oil contained until clean liquid flows out Now release the trigger Remo...

Page 16: ...Fig 1I Neveruseproductscontaininghalogenhydrocarbons asmethyle ne chloride If these products come into contact with aluminium partsoftheequipment canprovokedangerouschemicalreactions with risk of expl...

Page 17: ...ch I3 of the equipment ON I Open the recirculation safety valve I2 Make sure that the product circulates regularly from the circulation hose I5 Close the recirculation safety valve I2 Themachinecontin...

Page 18: ...n order to avoid overthickness of paint let the gun advance sideways right left when spraying Always paint with regular parallel bands coats Keepasafetyandconstantdistancebetweenthegunandthe supportto...

Page 19: ...ss the switch J2 OFF 0 placed on the box of the electric motor to stop the equipment Hold the spray gun trigger down Open the recirculation safety valve J3 to release the pressure in the circuit Lift...

Page 20: ...trigger Lift the suction hose and remove the bucket of cleaning liquid Now point the spray gun J4 into the container J5 and press the trigger to recover any cleaning liquid left J1 Circulation and was...

Page 21: ...OR WATER BASED PRODUCTS Reduce pressure to the minimum turn counterclockwise the pressure control knob J1 Press the switch J2 OFF 0 placed on the box of the electric motor to stop the equipment Hold t...

Page 22: ...ap J8 and fill the bucket J6 Position an empty bucket to collect the water J9 under the circulation hose J10 Press the switch J2 su ON I and turn a little the pressure control knob J1 clockwise so as...

Page 23: ...exible hose CHECK ON THE PACKING NUT The gaskets do not need adjusting The ring nut is only used to fit and remove gaskets and for topping up the oil ROUTINE MAINTENANCE Use the lubricant K1 provided...

Page 24: ...ng nut must always be closed in order to act as a locking counter nut CHECKING THE HEAT EXCHANGE RADIATOR Always keep the heat exchange radiator K5 on the electronic control box clean in order to guar...

Page 25: ...product Suction filter clogged Clean or replace it Suction ilter too fine Replace it with a larger mesh filter with very dense products remove the filter The equipment sucks air Check the suction pip...

Page 26: ...on rod keepsongoingupanddown The gaskets of the pumping group are worn Replace the gaskets Suction or delivery valve dirty Disassemble the pumping group and clean Drain valve defective Verify and repl...

Page 27: ...Carry out this operation after cleaning the tooling Remove the pin L8 from its seating Disconnect the product feed hose N1 from the pump unit by unscrewing the nut N2 Unscrew the fixing ring nut N3 us...

Page 28: ...E Replacement of upper and lower gaskets 20 minutes Lock the pump unit into a vice and unscrew it with a 50mm wrench Release the pump unit from the body of the suction valve Grip the stem valve N13 in...

Page 29: ...ct with the ball N18 If worn replace them Use a screwdriver to remove the O Ring N19 and replace it making sure it is aligned correctly as illustrated Screwthevalvestem N16 Ref 20139 onagainandtighten...

Page 30: ...ng N23 pushing from the outside inwards and helping the ring to lodge in the seating while being careful not to damage the ring s contact surfaces RemovetheOR N25 N26 N28 fromthebodyofthefootvalve N29...

Page 31: ...Remove the sleeve cylinder seal N30 and replace it with a new one Check the wear status of the surfaces inside the jacket Replace it if necessary Grease the sleeve N31 using a paintbrush Insert the s...

Page 32: ...the way and if the delivery pipe is not correctly aligned unscrew the pump casing until the connectionisinthecorrectpositionbeforetighteningbyusing the ring nut N35 and the pin N36 supplied Ref 20144...

Page 33: ...arriage page 43 Circulation system unit Page 42 Basic hydraulic block ref 30400 Page 40 Complete electro mechanical Unit Page 32 Liner type machines Page 45 Petrol powered Dragon Page 48 Accessories p...

Page 34: ...d 150178 Fig 1O COMPLETE ELECTRO MECHANICAL UNIT 28 21 31 18 26 25 14 14 4 5 22 20 3 15 30 7 6 Plug extractor ref 20213 Earth cable ref 5010 29 5 4 12 13 35 3 2 8 29 1 37 27 33 3 32 34 23 Supplied for...

Page 35: ...66 Scraper 1 17 5378 Screw 2 Pos Code Description Q ty 18 30211 Inspection hatch 1 19 30212 Tin plate door 1 20 69011 Screw 2 21 30202 Reduction unit cover 1 22 30267 Cover assembly 1 23 30270 Eyebolt...

Page 36: ...G Always indicate code and quantity for each part required 2 3 4 5 6 7 8 10 11 13 14 15 14 16 18 20 21 24 Tightening pin Ref 20144 CORRECT FITTING LIP CORRECT FITTING 19 26 25 27 Rif 30190 RIGID PUMPI...

Page 37: ...ent basedpaint 1 26 30673 Rigidsuctiontubeforsolvent basedpaint 1 27 37216 Suction filter for solvent based paint 1 28 30147 Jacket unit 29 30137 Rod unit 30 30249 Suction kit for solvent based paint...

Page 38: ...ING Always indicate code and quantity for each part required Ref 30150 SHORT PUM PING ELEMENT Coupled to suction circulation hose kit Ref 30175 2 3 4 5 6 7 8 10 11 13 14 15 14 16 18 20 21 24 Tightenin...

Page 39: ...bands 2 15 30166 Lower gasket 1 16 16120 Ball 1 17 30158 Stem valve assembly 1 18 30132 OR 2 19 30144 OR 1 20 30273 Ball guide 1 30273 Ball guide Vers with 7 8 ball 1 21 20148 Closing ball 1 20148 Cl...

Page 40: ...OMPLETE LONG PUMP UNIT WARNING Always indicate code and quantity for each part required 25 24 22 23 29 21 27 7 20 19 18 17 15 14 13 11 12 11 10 9 7 6 5 3 2 28 Rif 30100 1 LONG PUMP 4 26 16 8 LIP CORRE...

Page 41: ...10 16120 Ball 1 11 30165 Lower seal bands 2 12 30166 Lower gasket 1 13 30119 Lower stem 1 14 18482 O Ring 1 15 30107 Upper stem 1 16 30146 Long pump assembly 1 17 30120 Sleeve 1 18 30109 Sleeve cylin...

Page 42: ...ULIC BLOCK REF 30400 DWG XL33SW WARNING Always indicate code and quantity for each part required 1 3 4 5 71 8 76 75 9 10 12 13 14 15 22 77 72 36 37 38 38 39 40 58 58 59 60 61 62 63 65 64 66 9 76 76 67...

Page 43: ...5 1 45 37284 Ring BK2021 1 46 37446 Complete rod 1 47 37281 Spring 1 48 37449 Bush 1 49 8026 1 Hex socket set screw 1 Pos Code Description Q ty 50 37444 Positioning pin 1 51 16405 Knob 1 52 30450 Warn...

Page 44: ...CULATION SYSTEM UNIT DWG XL33SW WARNING Always indicate code and quantity for each part required 19 22 23 24 25 26 27 28 28 28 29 30 31 32 33 34 35 20 21 16 17 18 19 8 73 74 Long rigid draft line Asse...

Page 45: ...0408 Locking nut 1 28 20405 Gasket 3 29 20404 Pin 1 30 20406 Elbow 1 31 20407 Fitting 1 32 7230 OR 2058 1 33 20409 O ring 1 34 20410 Sleeve 1 35 20411 Coupling 1 73 20556 Suction tube 1 74 37216 Drum...

Page 46: ...ED 14 10 2020 Cod 150178 Fig 1V ELECTRICAL CONTROL EXPLODED VIEW WARNING Always indicate code and quantity for each part required Complete 220V 50Hz box Ref 20350 110V 60Hz Rif 20350 110 14 8 5 6 3 1...

Page 47: ...tion Q ty 7 18493 Tightening plate 1 8 20352 Dissipator 1 9 8011 Anti vibration washers 3 10 34009 Washer 3 11 34008 Screw 3 12 20340 Transparent sheet 1 13 20349 Knob 1 14 30280 Technical data label...

Page 48: ...f 30652 Liner Dragon kit with traction Ref 30653 Dragon Liner short pumping element Ref 30151 Liner Dragon hydraulic unit Ref 30655 Basic clutch unit Ref 30654 14 15 13 12 3 8 7 10 34 29 27 28 18 14 1...

Page 49: ...ion gear flange 1 27 20531 Fan 1 28 18492 Pinion 1 29 18467 Safety shields 2 30 83004 Screw 5 Pos Code Description Q ty 31 18469 Guard 1 32 95096 Washer 14 33 96080 Self tightening nut 6 34 4752 Alter...

Page 50: ...each part required Dragon Kit gasoline Ref 30658 Complete Liner box Ref 30689 Dragon Sup port kit gasoline Ref 30641 Complete reduction gear Ref 30652 Ba sic clutch unit Ref 30654 21 26 23 3 22 3 23...

Page 51: ...w 4 13 30656 Tab 1 14 30684 Bush 1 15 18490 Spacer 1 16 30659 Bearing 1 17 30686 Tightening washer 1 Pos Code Description Q ty 18 18192 Screw 1 19 20508 Tie rods 4 20 95114 Washer 4 21 81010 Nut 8 22...

Page 52: ...rt plate 1 7 3637 Nut 16 8 20514 Spacer 4 9 34009 Washer 22 10 69107 Screw 4 Fig 2X Hydraulic unit Ref 30675 ASSEMBLY Ref 30676 Long gasoline pump unit Ref 30677 Short pumping element Ref 30150 Hydrau...

Page 53: ...3X NOTES ON THE ASSEMBLY OF THE CLUTCH UNIT FITTING CLEARANCE 0 5 0 05mm FITTING CLEARANCE 0 5 0 05mm ANCHOR ROTOR FITTING CLEARANCE 0 5 0 05mm ATTENTION Checkforproperclearance 0 5 0 05mm betwe en th...

Page 54: ...AGON ED 14 10 2020 Cod 150178 Fig 1Y 10 A 1 2 8 3 18 16 9 4 7 17 19 20 21 6 15 11 12 13 14 5 5a 5b 5c 5d 5h 5e 5b 5h 5a 5f 5g 5g HIGH PRESSURE GUN AT 300 WARNING Always indicate code and quantity for...

Page 55: ...0 11024 Sleeve sealing 1 11 11025 Screw press sleeve 1 12 11026 11027 Plate M3 nut 1 13 11028 Spring 1 14 11029 Adjustment knob 1 15 11020 Gasket 1 16 Filter 1 17 11018 Handgrip 1 18 3085 11032 Safety...

Page 56: ...C MOTOR WARNING Always indicate code and quantity for each part required Periodically check on the wear of the pinion at least every 1000 working hours Periodically check the perfect connection among...

Page 57: ...BROWN BROWN ENGINE 2 3 Kw BLUE GND WHITE DISPLAY ELECTRIC BOARD SELECTION BUTTON TEMPERATURE SENSOR HEATSINK BUTTON DISPLAY BROWN WHITE BROWN BROWN V WHITE WHITE OV OUT 0 75mm 2 0 75mm 2 0 75mm 2 0 75...

Page 58: ...ption 11039 Green 30M 11038 White 60M 11037 Yellow 100M 11019 Red 200M HIGH PRESSURE GAUGE Art Description 147 M16x1 5 150 1 4 SWIVEL CONNECTION FOR PLA Art Description 10156 Swivel connection for PLA...

Page 59: ...FC25 60 SFC39 80 SFC15 40 SFC27 20 SFC43 40 SFC15 60 SFC27 40 SFC43 60 SFC17 20 SFC27 60 SFC43 80 SFC17 40 SFC27 80 SFC51 40 SFC17 60 SFC29 20 SFC51 60 SFC19 20 SFC29 40 SFC51 80 SFC19 40 SFC29 60 www...

Page 60: ...78 Art Description 30174 Sleeve piston kit Art Description 30170 Foot valve seal kit Art Description 35081 Upper and lower gasket kit 30249 Paint suction kit Art Description 30173 Complet gaskets kit...

Page 61: ...240 cm PLA M16X1 5 BASE SUPER FAST CLEAN Art Description 11421 130 cm 11426 180 cm 11431 240 cm TELESCOPIC PAINT ROLLER Art Description 16988 Roller extra long fiber 16997 Roller with long fiber 16998...

Page 62: ...ED 14 10 2020 Cod 150178 Fig 1AB 100 L TANK ACCESSORY KIT 8 3 29 A 9 36 47 48 49 4 34 5 35 30 31 6 50 43 11 10 52 51 12 33 8 9 37 38 39 7 13 44 14 32 54 53 45 15 40 41 42 17 18 16 19 20 22 24 21 23 2...

Page 63: ...335 Lever 1 26 20339 Bushing 1 27 20338 Crank handle 1 28 20319 Crank handle assembly 1 Pos Code Description Q ty 29 20324 Cover cap 1 30 19295 Union 1 31 96099 Seal 1 32 18244 Package pressing kit 1...

Page 64: ...Hz without accessories 30181 Short Dragon 220V 50Hz without accessories 30180 Long Dragon 220V 50Hz without accessories 30184 Rigid Dragon 220V 50Hz without accessories 30187 Short petrol powered Drag...

Page 65: ...October 2020 Location Date complies with the directives EC Directive 2006 42 Machinery Directive EU Directive 2014 30 Electromagnetic Compatibility EMC EU Directive 2014 35 Low Voltage LVD furthermor...

Page 66: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com...

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