SAMES KREMLIN REXSON SH0910 User Manual Download

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SHOVEL PUMP

910 cm

Pump REXSON SH910

User Manual 582179110

2021-03-01

Index B

Translation of the original instructions

SAMES KREMLIN SAS

13 Chemin de Malacher

38240 Meylan

www.sames-kremlin.com

33 (0)4 76 41 60 60

Summary of Contents for REXSON SH0910

Page 1: ... PUMP 910 cm3 Pump REXSON SH910 User Manual 582179110 2021 03 01 Index B Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41 60 60 ...

Page 2: ...ny form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document are subject to change without notice SAMES KREMLIN 2021 ...

Page 3: ...S NUMBER OF HIGH VISCOSITY PUMPS 17 4 2 TABLE 1 FLUID SECTION AIR MOTOR SELECTION 18 4 3 TABLE 2 FLUID SECTION PUMP FOOT MATERIAL SELECTION 18 4 4 TABLE 3 SEALS PACK SELECTION 19 5 IDENTIFICATION 20 5 1 DESCRIPTION OF THE MARKING OF THE PLATE 20 5 2 CORRESPONDENCE TABLE NEW PART NUMBER SIGNIFICANT DESIGNATION 22 5 3 CORRESPONDENCE TABLE EXISTANT PART NUMBER SIGNIFICANT DESIGNATION 23 6 TECHNICAL C...

Page 4: ...CE 36 10 1 PREVENTIVE MAINTENANCE PLAN 37 Fluid section 37 10 2 GENERAL PRECONISATION MAINTENANCE 38 11 DISASSEMBLY REASSEMBLY OPERATION 39 Greases and thread lockers designations 39 Disassembly of the pump 41 Cup seals 41 Lower valve 42 Upper valve 42 Reassembly of the fluid section 43 12 SPARE PARTS 44 45 Lower adapter flange 46 Servicing kit composition 106 364 47 Seal kits recommended 47 Acces...

Page 5: ...thank you for it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availability we invite you to read this manual carefully before using your equipment Additional Documentations Documentation Reference Air Motor 7200 582144110 Air Motor 9200 582145110 IMPORTANT Before assembly and start up please read and c...

Page 6: ...ciate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The warranty is limited to the repair or exchange of parts returned to our factory and recognized as defective by us and does not cover the listed wear parts Any costs resulting from the operation cannot...

Page 7: ...Declaration of Conformity 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product ...

Page 8: ... cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only be supplied or approved by SAMES KREMLIN The equipment must be checked periodically Defective or worn parts must be replaced Never exceed the maximum working pressures of the equipment components Alwa...

Page 9: ...tion Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing protection Mandatory respiratory protection Safety shoes Protective clothing Protective visor Safety glasses is mandatory Refer to the manual instruction leaflet ...

Page 10: ...components Danger of Pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the air supply is shut off Without this precaution the residual air from the engine may cause the motor pump to operate and cause a serious accident Similarly a material bleed valve must be installed on the material circuit so that mate...

Page 11: ...ng insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating the Pump supply system make sure that all Pump equipment and material containers are grounded To ensure good ventilation Keep the work area clean and free of rags papers solvents Do not operate elect...

Page 12: ... the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Wearing goggles hearing protectors gloves shoes coveralls and masks for the respiratory tract Attention The use of halogenated hydrocarbon solvents and products containing these solvents in the presence o...

Page 13: ...ir motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read carefully the DECOMPRESSURIZATION PROCEDURE Check the proper operation of the pressure relief and bleed air valves Tubing Recommendations Keep hoses away from traffic areas moving parts and hot areas Ne...

Page 14: ...herent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potential dangers inherent to the implemented products such as Toxic vapors Fire Explosions It will determine the risks of immediate reactions or due to repeated exposures to the staff SAMES KREMLIN decline...

Page 15: ...cs will be earthed with the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured check terminal wire and grounding point Never operate the equipment without solving this problem Do not store more flammable products than necessary inside the work area These products must be stored...

Page 16: ... designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out about the collection systems available for electrical and electronic devices Comply with the rules in your area and do not dispose of old appliances with household waste Proper disposal of this old ...

Page 17: ...configurations are available Significant designation Ex 1 cP 1 mPa s SH R E X 0910 Technology Shovel pump SH Air Motor None XX Motor 7200 72 Motor 9200 92 Refer table 1 Material of construction CS Mixed steels SS Stainless steels Refer table 2 Pump foot FP Follower plate PC Plain cylinder Refer table 2 Product family High viscosity pump REX SH R E X 0910 72 CS F P 06 Cycle volume 4 digits in cm3 S...

Page 18: ...t Fluid Pressure Documentation reference bar psi bar psi XX NONE 72 MOTOR 7200 18 1 6 100 110 1600 582144110 92 MOTOR 9200 30 1 6 100 180 2600 582145110 4 3 Table 2 Fluid Section Pump Foot Material Selection Available foot pump Available material CS SS Mixed steels Stainless steels FP Follower plate PC Plain cylinder x SH R E X 0910 SH R E X 0910 ...

Page 19: ... Leather and PE Leather and PE PTFE 05 PTFEG FKM PTFEG PTFEG PTFE 06 PU FKM PU and PE PTFEG PE and PTFEV 07 PTFEV FKM PU and PE PE and PTFEV PE and PTFEV 08 PEHD FKM PEHD PEHD PTFE PTFE Polytetrafluorothylene Teflon like properties PTFEG PTFE Graphite impregnated PE Polyethene UHMWPE FKM Flouroelastomer Viton like properties PU Polyurethane PTFEV PTFE Glass impregnated FEP Encapsulated O Ring Tefl...

Page 20: ... Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces EN 563 Safety of machinery Safety engineering requirements for fluid power systems and their components Pneumatics EN 983 ATEX Directive 2014 34 EU II 2 G Group II Category 2 Gas ...

Page 21: ...t pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an environment in which explosive atmospheres due to gases vapors mists are likely to occasionally occur during normal operation G gas IIA T3 IIA Reference gas for equipment qualification T3 Maximum surface...

Page 22: ... 62 MO 0910 M S F 000 REXSH0910 MO MA FO SE Options MO Motor MO 55 MOT7200 72 56 MOT9200 92 M Material MA 1 Mixed Steels CS 2 Stainless Steel SS S Seal SE 1 PTFE 01 2 PTFE FEP 02 3 PTFE PE 03 4 Leather 04 5 PTFE G 05 6 PU 06 7 PTFEV 07 8 SPECIAL UV INK 08 F Foot FO 2 Follower plate Ø 105 mm FP 5 Plain cylinder Ø 110 mm PC ...

Page 23: ...ed Steels FP Follower plate Ø 105 mm 06 PU 492 262 060 206 REXSH0910 92 CS FP 06 MOT9200 30 1 CS Mixed Steels FP Follower plate Ø 105 mm 06 PU 997 000 377 REXSH0910 H2 CS FP 06 H2 CS Mixed Steels FP Follower plate Ø 105 mm 06 PU 1 062 061 001 REXSH0910 XX SS FP 01 None SS Stainless steel FP Follower plate Ø 105 mm 01 PTFE 1 062 061 005 REXSH0910 XX SS FP 05 None SS Stainless steel FP Follower plat...

Page 24: ... on Materials of construction and seals kit Packings Depending on seal kit Available Motors Motor selection XX 72 92 NONE MOTOR 7200 MOTOR 9200 Pressure Ratio 18 1 30 1 Maximum Air Inlet Pressure bar 6 6 psi 100 100 Maximum Outlet Fluid Pressure bar 110 180 psi 1600 2600 Minimum Outlet Fluid Pressure bar 27 45 psi 392 653 Complete Pump Weight Kg 72 81 Lbs 158 8 178 6 Air consumption 15 Cycles min ...

Page 25: ...inder Carbon steel Chromium treatment Stainless steel chromed Piston Upper check Piston rod Stainless steel chromed Stainless steel chromed Nut Carbon steel Zinc treatment Stainless steel Valve cone Stainless steel Stainless steel Valve seat Stainless steel Stainless steel Lower valve Lower check Body Carbon steel Stainless steel Cone Stainless steel Stainless steel Seat Stainless steel Stainless ...

Page 26: ... the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 The pallet pushes the product into the pump foot V3 When the piston 1 goes down the upper flap 2 opens the lower flap 3 closes and the pallet 4 opens The piston 1 compresses the fluid in the lower chamber V1 and transfers it to the upper chamber V2 Since the volume of the upper chamber V2 is ha...

Page 27: ...vement of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earthed via the motor ground cable see the motor instruction manual for its ground connection ...

Page 28: ... order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remember that unconnected or incorrectly connected cables hoses and pipes can lead to malfunctions that endanger the safety of operating personnel 7 2 1 Fluid supply connection If the supply pressure is higher than ...

Page 29: ...sure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect the unit against dust water runoff moisture and shocks Storage after installation Protect the unit against dust water runoff moisture and shocks ...

Page 30: ... removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from taking hold of the piston rod Motor The Air motors are tested before their shipment Nevertheless Before coupling the Air motor to a fluid section pump it is recommended to run the air motor at a low air p...

Page 31: ...tening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup must be tightened Tightening procedure Depressurize the Air motor see depressurization procedure Depressure the product circuit see depressurization procedure Tighten the cup clean it and fill it wit...

Page 32: ...l resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before starting up you must flush the pump with the appropriate solvent At the end of the working day carry out a flushing with the appropriate solvent We advice you to stop the fluid section in the low posi...

Page 33: ... off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid interrupting the grounding continuity if necessary use the wire with clamp to ground the metal bucket Open the gun valve tap in order to drain the circuit Lock the gun valve tap in the OFF position ...

Page 34: ...s stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems to operate but the pump does not deliver product Internal parts of the motor failing Check the operating of the motor Defective coupling Check coupling The pump operates but irregular flow Valve clo...

Page 35: ...ton seals or cylinder worn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor valve insufficiently open air leak Check adjust Insufficient air inlet on the motor or outlet clogged hose not adapted Check filter mounting hose not adapted Cup or head piston seals too tightened Check...

Page 36: ...r only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shutdown stop the pump when the piston is in the low position Guards motor cover coupling guard housings are set up for safe use of the equipment The manufacturer can not be held responsible in case of b...

Page 37: ... Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary It is normal for this lubricant to stain Tighten the packing cup moderately with the supplied wrench if necessary Check the tightness of the components If the pump is equipped with a pusher plate chec...

Page 38: ...ed it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seals Fit new parts if necessary ...

Page 39: ...embly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seals Fit new parts if necessary Greases and thread lockers designations Index Instruction Description Part number A 1 PTFE grease TECHNI LUB grease 10 ml 0 0026 US gal 560 440 101 A 2 Anti seize grease Grease box 450 g 0 ...

Page 40: ...bly Operation 40 Fluid Section Follower Plate Plain cylinder REXSH0910 FP REXSH0910 PC For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 1 A 1 C 2 C 1 A 2 C 1 A 1 A 1 C 1 A 1 A 1 A 1 C 1 S 1 ...

Page 41: ...e outlet with the lower valve 28 and its seat 30 Remove the piston shovel rod assembly Unscrew the cylinder 10 Cup seals Nota the pump body 7 consists of a cartridge 7b to make easier the changing of the seals Unscrew the cup 5 Take off the 12 screws 7d that tighten the cartridge 7b in the body 7a Take off the cartridge 7b screwing the extractors in the 3 M8 holes of the cartridge Take off the was...

Page 42: ...her 27 Remove the seal 18 Clean and reinstall the parts in the reverse order of the disassembly sequence Upper valve Take off the pin 23 and unscrew the shovel rod 31 Unscrew the piston valve 22 Unscrew the piston bush 20 and take off the piston nut 16 the male washer 44 the piston seals 45 and the female washer 46 Clean and reinstall the parts in the reverse order of the disassembly sequence ...

Page 43: ...n the valve body 21 Install the seat 30 and push it in its housing Locate the seal 36 inside the valve body 21 Screw the filling tube 37 to stop Install the spacer 32 the washer 33 and the shovel 34 on the shovel rod 31 Screw the lock nut 35 Screw slightly the cup 5 Re assemble the pump to the pneumatic motor according to the instructions of the pump instruction manual Nota The quantity of seals o...

Page 44: ... designed to withstand the pump s operating pressures Fluid Section Follower Plate Plain cylinder REXSH0910 FP REXSH0910 PC WARNING these parts are not supplied with the fluid section alone as they depend on the engine A 2 A 1 A 1 A 1 A 1 A 1 C 2 C 1 A 2 C 1 A 1 A 1 C 1 A 1 A 1 A 1 C 1 S 1 ...

Page 45: ... coupling kit table 4 3 15 Piston rod 210 719 210 902 210 719 1 2 16 Piston nut 210 716 210 899 210 716 1 3 19 Lock nut 88 339 1 2 20 Piston bush 210 715 210 898 210 715 1 2 21 Valve body 210 717 210 900 210 717 1 3 23 Pin 88 429 88 575 88 429 1 3 24 Cup nut 60 120 60 219 60 120 1 3 28 Lower valve 210 679 1 2 29 Flange 2 parts 210 686 1 3 30 Seat Refer to servicing kit 1 1 31 Shovel rod 210 692 1 ...

Page 46: ...ventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Lower adapter flange Ind Description Ref Qty Spare part level Lower adapter flange for motors 7200 and 9200 144 245 497 1 3 Connecting flange assembly N S 044 245 497 1 1 Connecting flange N S 220 728 300 1 2 Screw CHc M18x55 N S 88 190 3 13 Pin N S 209 582 2 4 Protective housing N S 208 236 1 14 Tie rod N S 203 169...

Page 47: ...r Ketone Aromatic alcohol some varnishes and paints 02 PTFE FKM FEP Solvent Ether Ketone Aromatic alcohol some varnishes and paints PU paints Pharmacy Cosmetics Some foodstuffs 03 PTFE PE FKM Epoxy glue Butyl Silicone Some varnishes Paint 04 PE LEATHER FKM Paint Varnishes Grease Oil Ink Hydro soluble paint 05 GRAPHITED PTFE FKM Paints Varnishes Inks PVC compounds Butyl 06 PU GRAPHITED PTFE FKM Mas...

Page 48: ... 4 2 211 334 211 335 PE PTFEV 4 2 211 334 211 335 PE PTFEV 41 O Ring 1 84 457 FKM 1 84 457 FKM 1 84 457 FKM Adjustment block 4 210 729 ST STEEL 4 210 729 ST STEEL 4 210 729 ST STEEL 18 O Ring 1 84 445 FKM 1 84 472 FKM FEP 1 84 445 FKM 7C Cartridge seal 1 909 420 265 FKM 1 909 420 265 FKM 1 909 420 265 FKM PTFE PTFE PE PTFE PTFE PTFE PTFE PTFE PE PTFE PTFE PTFE PTFE PTFE PE PTFE PTFE PTFE PTFE PTFE...

Page 49: ...1 335 PE PTFEV 4 2 209 726 209 725 PE PTFEV 41 O Ring 1 84 457 FKM 1 84 457 FKM 1 84 457 FKM Adjustment block 4 210 729 ST STEEL 4 210 729 ST STEEL 4 210 729 ST STEEL 18 O Ring 1 84 445 FKM 1 84 445 FKM 1 84 445 FKM 17 Ring 1 210 724 ST STEEL 7C Cartridge seal 1 909 420 265 FKM 1 909 420 265 FKM 1 909 420 265 FKM PTFE G Ring I 17 PE PTFE G LEATHER PTFE G PU PE PTFE G PU LEATHER PTFE G PU PE PTFE G...

Page 50: ...cking 3 3 210 726 211 318 PE PTFE 3 3 211 279 91 931 PE PTFE 36 O Ring 1 84 448 PTFE 1 84 448 PTFE Shovel seal 4 2 211 334 211 335 PE PTFEV 1 211 280 PTFE 41 O Ring 1 84 457 FKM 1 84 457 FKM Adjustment block 4 210 729 ST STEEL 18 O Ring 1 84 445 FKM 1 84 472 FKM 7C Cartridge seal 1 909 420 265 FKM 1 909 420 265 FKM PU PE PU PTFE PU PU PU PE PTFE PE PE PTFE PTFE PE PTFE PE PE PE PTFE V PE PTFE V PE...

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