3
Contents
Evolution table of the document ................................................................................................ 5
Additional Documentations......................................................................................................... 5
Guarantee ..................................................................................................................................... 6
1
Declaration of conformity ............................................................................................................ 7
2
Safety instructions .......................................................................................................................... 8
2.1
Personal safety ............................................................................................................................ 8
Overview ........................................................................................................................................ 8
Meaning of the pictograms ......................................................................................................... 9
Security devices .......................................................................................................................... 10
Danger of pressure ...................................................................................................................... 10
Injection hazards ......................................................................................................................... 11
Fire hazards, explosion, electric arc, static electricity ............................................................ 11
Toxic products hazards ............................................................................................................... 12
2.2
Integrity of the material ........................................................................................................... 13
Material recommendations ....................................................................................................... 13
Pump ............................................................................................................................................. 13
Tubing ........................................................................................................................................... 13
Products implemented ............................................................................................................... 14
Environment ................................................................................................................................. 15
4
Available configurations ............................................................................................................ 17
4.1
Rexson parts number of High viscosity pumps .................................................................... 17
4.2
Table 1 Fluid section-Air motor selection .............................................................................. 18
4.3
Table 2 Fluid section – In / Out & Material selection .......................................................... 18
4.4
Table 3 Seals pack selection ................................................................................................... 19
5
Identification ................................................................................................................................ 20
5.1
Description of the marking of the plate ............................................................................... 20
5.2
Correspondence table New part numbers / Significant designations .......................... 22
5.3
Correspondence table Existant part numbers / Significant designations ..................... 23
6
Technical characteristics ........................................................................................................... 24
6.1
General characteristics ........................................................................................................... 24
6.2
Wall bracket (accessory) ........................................................................................................ 25
Dimensions ................................................................................................................................... 25
6.3
Principle of operation ............................................................................................................... 26
Expected use ............................................................................................................................... 26
Functional description ................................................................................................................ 26
7
Installation .................................................................................................................................... 28
7.1
Handling...................................................................................................................................... 28
7.2
Connections subsets ................................................................................................................ 28
7.2.1
Fluid supply connection ............................................................................................. 28
7.2.2
Air supply connection ................................................................................................. 29
7.3
Storage ........................................................................................................................................ 29
Page 1: ...UMP 6000 cm3 Pump REXSON 4B6000 User Manual 582203110 2021 10 08 Index A Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 4...
Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...
Page 3: ...arts number of High viscosity pumps 17 4 2 Table 1 Fluid section Air motor selection 18 4 3 Table 2 Fluid section In Out Material selection 18 4 4 Table 3 Seals pack selection 19 5 Identification 20 5...
Page 4: ...faults Causes of faults Remedies to apply 34 10 Maintenance 36 10 1 Preventive maintenance plan 37 Fluid section 37 10 2 General preconisation maintenance 39 11 Disassembly Reassembly operation 40 Gr...
Page 5: ...the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availability we invite you to read this manual carefully before using yo...
Page 6: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...
Page 7: ...Declaration of conformity 7 1 Declaration of conformity Refer to the existing declaration delivered with the product...
Page 8: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...
Page 9: ...ion Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing protection Mandatory resp...
Page 10: ...omponents Danger of pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the air supply is shut off Without th...
Page 11: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...
Page 12: ...the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Weari...
Page 13: ...r motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read car...
Page 14: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...
Page 15: ...hydraulics will be earthed with the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not...
Page 16: ...designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...
Page 17: ...motors to allow you to cover pressures from 10 to 30 bar Different configurations are available Significant designation Ex 4B R E X 6000 Technology Ball pump 4B Air Motor None XX Motor 7200 72 Motor 9...
Page 18: ...essure Maximum outlet fluid pressure Documentation reference bar psi bar psi XX NONE 72 MOTOR 7200 3 1 6 100 18 261 582144110 92 MOTOR 9200 5 1 6 100 30 435 582145110 4 3 Table 2 Fluid section In Out...
Page 19: ...d Leather UHMW PE 03 PE Leather FKM PE and Leather UHMW PE PTFE Polytetrafluorothylene Teflon like properties PTFEG PTFE Graphite impregnated PE Polyethylen High Density PEHD FKM Flouroelastomer Viton...
Page 20: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...
Page 21: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...
Page 22: ...signation 66 MO 6000 M S F 000 REX4B6000 MO MA FO SE Options MO Motor MO 55 MOT7200 72 56 MOT9200 92 M Material MA 2 Stainless Steel SS S Seal SE 1 PE FKM 01 2 PTFE Leather EPDM 02 3 PE Leather FKM 03...
Page 23: ...nless Steels G4 2 BSPP 01 PE FKM 47 225 120 01 02 REX4B6000 72 SS G4 02 MOT7200 3 1 SS Stainless Steels G4 2 BSPP 02 PTFE Leather EPDM 49 225 120 01 01 REX4B6000 92 SS G4 01 MOT9200 5 1 SS Stainless S...
Page 24: ...Wetted parts Depending on materials of construction and seals kits Packings Depending on seals kits Available motors Motor selection XX 72 92 NONE MOTOR 7200 MOTOR 9200 Pressure Ratio 3 1 5 1 Maximum...
Page 25: ...f construction SS Stainless steel Pump body Wet Cup Stainless steel Upper body Stainless steel Cylinder Stainless steel chromed Piston Rod Stainless steel chromed Nut Stainless steel Check Valve Ball...
Page 26: ...Functional description When the piston 1 rises check valves 2 and 5 close while check valves 3 and 4 open The piston 1 expels the product from the upper chamber V2 to the outside and sucks the product...
Page 27: ...the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earthed via t...
Page 28: ...he order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remember that...
Page 29: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...
Page 30: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...
Page 31: ...htening Tightening of the wet cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after 1 day of operation In the event of a leak the c...
Page 32: ...ulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before commi...
Page 33: ...t off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avo...
Page 34: ...with the piston in the low position Fill the lubricant tank Product compatibility seals Check The pump is stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts i...
Page 35: ...o the motor valve insufficiently open air leak Check adjust Insufficient air inlet on the motor or outlet clogged hose not adapted Check filter mounting hose not adapted Packing nut or head piston sea...
Page 36: ...only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shut...
Page 37: ...Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary I...
Page 38: ...Clean all the parts with the appropriate solvent cleaning Install new seals during the assembly of the pump refer to package of spare seals Lubricate the piston and the inside of the cylinder to preve...
Page 39: ...d it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after gr...
Page 40: ...w seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seals see table below Fit new parts if necessary Greases and thread lockers designations...
Page 41: ...eassembly operation 41 10 7A 7A 7A 7A 7B For a full description of spare parts see Part 12 Spare Parts C 2 A 2 A 2 A 2 A 2 A 2 A 2 A 2 A 2 T T T T T T T T T T T T T T T S 2 S 1 C 3 C 1 C 1 A 2 T T T T...
Page 42: ...wer body 36 remove the cylinder 25 Remove the equipped piston assembly remove the upper body 23 Cartridge Remove the cup 6 Unscrew the 4 screws 7B Take 2 screws 7B and screw them into the threads of t...
Page 43: ...body 23 Fit a seal 8 the seat 19 the ball 18 and the ball housing 17 Fit the plug 16 with a seal 8 and install the assembly in the valve box 35 and in the upper body 23 Screw the 4 screws 7A For lowe...
Page 44: ...e upper valve 35 and in the outlet flange 21 Insert the upper valve 35 and the outlet flange 21 and pre tighten the 8 screws 20 Mount the 2 connecting tubes 30 equipped with 2 seals 27 on the upper va...
Page 45: ...Spare parts 45 12 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures 10 7A 7A 7A 7A 7B...
Page 46: ...model 40 st steel 420C 87 340 4 2 19 Seat 206 208 4 2 20 Screw model St steel CHc M 10x90 88 906 16 3 21 Inlet Outlet Flange 209 554 209 493 2 3 23 Upper body 209 491 1 3 25 Cylinder 209 485 2 2 26 P...
Page 47: ...0 12 22 24 27 31 1 1 Recommended maintenance parts N S Denotes parts are not serviceable Level 1 Preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Recommended Seals...
Page 48: ...Spare parts 48 Accessories Ind Description Ref Qty Bottle of lubricant T 125 ml 0 034 oz 149 990 020 1 50 Wall bracket 9 015 1 Ind 50...
Page 49: ...acer 1 210 144 PEEK 1 210 144 PEEK Cup packing 6 209 701 PE 4 3 209 658 209 657 PTFE Leather 22 O Ring 4 84 288 FKM 4 84 475 EPDM 24 O Ring 2 84 380 FKM 2 84 476 EPDM 27 O Ring 4 80 027 FKM 4 52 527 E...
Page 50: ...Material 8 O Ring 9 84 052 FKM 10 Spacer 1 210 144 PEEK Cup packing 4 2 209 701 209 657 PE Leather 22 O Ring 4 84 288 FKM 24 O Ring 2 84 380 FKM 27 O Ring 4 80 027 FKM Piston seal 1 209 476 PE PE Lea...
