SAMES KREMLIN REX2B0453 User Manual Download Page 1

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2 BALL

FLUID SECTION

453 cm3

Pump REX2B0453

User Manual 582134110

2020-10-27

Index A

Translation of the original instructions

SAMES KREMLIN SAS

13 Chemin de Malacher

38240 Meylan

www.sames-kremlin.com

33 (0)4 76 41 60 60

Summary of Contents for REX2B0453

Page 1: ...ID SECTION 453 cm3 Pump REX2B0453 User Manual 582134110 2020 10 27 Index A Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...NVIRONMENT 15 4 AVAILABLE CONFIGURATIONS 17 4 1 REXSON PARTS NUMBER OF HIGH VISCOSITY PUMPS 17 4 1 TABLE 1 FLUID SECTION AIR MOTOR SELECTION 18 4 2 TABLE 2 FLUID SECTION PUMP FOOT SELECTION 18 4 3 TAB...

Page 4: ...ses of faults Remedy to be applied 32 10 MAINTENANCE 34 10 1 PREVENTIVE MAINTENANCE PLAN 35 Fluid section 35 10 2 GENERAL PRECONISATION MAINTENANCE 36 11 DISASSEMBLY REASSEMBLY OPERATION 37 Greases an...

Page 5: ...uid section 453 cm3 REX2B0453 A 30 06 2020 Dear customer you have just purchased your new equipment and we thank you for it We have taken the utmost care from design to manufacture so that this equipm...

Page 6: ...us to see and appreciate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack...

Page 7: ...Declaration of Conformity 582134110 2B0453 indA EN docx 27 10 2020 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Page 8: ...use or operation can cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and ac...

Page 9: ...ks of product emanation Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing pro t...

Page 10: ...ures of the equipment components Danger of Pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is...

Page 11: ...ity Improper grounding insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperat...

Page 12: ...n the product used in the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed...

Page 13: ...s of the pumps The air motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using th...

Page 14: ...rials in contact inherent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and...

Page 15: ...the hydraulics will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth ground Have the earth ground continuity checked by a qualified electrician If the g...

Page 16: ...ow The equipment is designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo cros...

Page 17: ...ess applications as well as for the extrusion of thick products 50000 cP Different configurations are available Significant designation Ex 1 cP 1 mPa s TT R E X CCCC Technology Ball pump 2B Air Motor...

Page 18: ...Available material MA CS Mixed materials WM Wall mounted FP Follower plate 4 3 Table 3 Packing Seals Selection Available Seals Packing SE Static seals O rings Upper seals packing Piston seals packing...

Page 19: ...tive 2006 42 EC Low Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures o...

Page 20: ...PROD Maximum product pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material...

Page 21: ...ed parts Depending upon Materials of construction and seals kit Packings Depending upon seal kit Available Motors MO Motor selection XX 72 92 NONE MOTOR 7200 MOTOR 9200 Pressure Ratio 40 1 65 1 Maximu...

Page 22: ...1 FP Follower Plate 105 mm Materials of construction MA CS Mixed materials Pump body Wet Cup Carbon steel Upper body Carbon steel Cylinder Stainless steel chromed Piston Upper check Piston rod Carbon...

Page 23: ...the piston 1 rises the Upper 2 closes or Lower Ball check 3 opens The piston 1 expels the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 When the...

Page 24: ...generated by the movement of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section...

Page 25: ...fall Make sure that the order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly...

Page 26: ...luctuations and pressure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient tempe...

Page 27: ...s lubricant must be removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent th...

Page 28: ...to allow proper tightening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the eve...

Page 29: ...Spare Parts As this pump is mainly dedicated to the transfer and application of viscous products the pin is when leaving the factory positioned at the highest point This allows the ball to move far aw...

Page 30: ...of the material resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lu...

Page 31: ...ly through the shut off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of...

Page 32: ...eals Check The pump is stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check r...

Page 33: ...rn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor valve insufficiently open...

Page 34: ...hese procedures cover only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance...

Page 35: ...leaks at connections Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level F...

Page 36: ...ervice work performed can be imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals...

Page 37: ...ur responsibility Before each reassembly Clean the parts with appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid dama...

Page 38: ...Disassembly Reassembly Operation 27 10 2020 582134110 2B0453 indA EN docx 38 For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 2 A 1 A 1 A 1 A 1 C 1 A 1 A 1...

Page 39: ...Disassembly Reassembly Operation 582134110 2B0453 indA EN docx 27 10 2020 39 For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 2 A 1 A 1 A 1 A 1 C 1 A 1 A 1...

Page 40: ...body assembly 26 for the fluid section model REX2B0453 FP the flange 31 and the O Ring 29 Take off the piston 15 downwards Put aside the cylinder 10 Lower Valve Unscrew the body of the filling body 26...

Page 41: ...if necessary the O Ring 7c Clean the parts check them if they are damaged or worn change them Reinstall the parts in the reverse order of the disassembly sequence For the fluid section model REX2B0453...

Page 42: ...parts check them if there are damaged or worn change them Reinstall the parts in the reverse order of the disassembly sequence Reassembly of the fluid section Lubricate the cup seals and piston rod se...

Page 43: ...cx 27 10 2020 43 12 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures WARNING these parts are not supplied with the fluid sect...

Page 44: ...Spare parts 27 10 2020 582134110 2B0453 indA EN docx 44 WARNING these parts are not supplied with the fluid section alone as they depend on the engine...

Page 45: ...Cylinder 205 734 1 2 12 M washer 84 180 1 1 13 Pin See motor coupling kit table 2 14 Tie rod See motor coupling kit table 4 15 Piston rod 205 735 1 2 16 Lock nut 88 338 4 17 Ball 86 028 1 2 18 Piston...

Page 46: ...88 190 3 13 Pin N S 209 582 2 4 Protective housing N S 208 236 1 14 Tie rod N S 203 169 4 Recommended maintenance parts N S Denotes parts are not serviceable Level 1 Preventive maintenance Level 2 Cor...

Page 47: ...TP 6 M washer 1 205 770 PTFE 1 209 121 PTFE 9 O Ring 2 909 420 249 FKM 2 909 420 249 FKM 20 M washer 2 205 768 PE 27 Spacer 1 207 501 1 207 501 Cup packing 7 210 587 PE 4 1 84 333 210 587 PU PE Pisto...

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