SAMES KREMLIN Inomotion User Manual Download Page 1

Page: 1 / 47

Index revision : A

7140

User manual

SAMES KREMLIN

SAS -

13, Chemin de Malacher - 38240 MEYLAN - FRANCE

Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com

Inorecip V

and

Inomotion

Summary of Contents for Inomotion

Page 1: ...Index revision A 1 7140 User manual SAMES KREMLIN SAS 13 Chemin de Malacher 38240 MEYLAN FRANCE Tel 33 0 4 76 41 60 60 www sames kremlin com Inorecip V and Inomotion...

Page 2: ...ing courses in the operation and maintenance of your equipment A catalogue is available on request Choose from a wide range of courses to acquire the skills or knowledge that is required to match your...

Page 3: ...motion 13 3 Characteristics 14 3 1 Dimensions mm of the Inorecip V 14 3 2 General characteristics of the Inorecip V 14 3 3 Dimensions mm of the Inorecip V and Inorecip H assembly 15 3 4 General charac...

Page 4: ...1 Procedure C1 Replacement of the antistatic toothed belt 33 6 3 2 Procedure C2 Replacement of the coder 34 6 3 3 Procedure C3 Replacement of the rollers of the altitude carriage 35 6 3 4 Procedure C4...

Page 5: ...2014 34 EU directive The front part is implanted in zone 22 and the rear part is out of zone Refer to manual 7140 Refer to manual 7140 Year 20 Year 20 SERIAL NUMBER SERIAL NUMBER P N 130002072AT P N 1...

Page 6: ...ings DANGER It is imperative that anyone wearing a pacemaker does not use the equipment and does not enter the projection area High voltage can cause the pacemaker to malfunction WARNING Safety may be...

Page 7: ...n the equipment 5 The ambient operating temperature must be between 0 and 40 C 6 The Inorecip V and Inomotion equipment must be maintained regularly in accordance with the indications and instructions...

Page 8: ...speed of Inorecip V The Inorecip V has a maximum speed equal to 36 m min at 50Hz WARNING Access to the work area when using the Inorecip must be regulated and or limited by means of a standard protec...

Page 9: ...mechanical stops of the carriage with the mounted projectors before starting up the Inomotion see 4 5 page 24 1 5 5 Ambient temperature Inorerecip V and Inomotion are designed to normally operate at...

Page 10: ...of a control system not designed by SAMES KREMLIN or a SAMES KREMLIN con trol system modified by a third party without written permission from an authorized SAMES KREMLIN technical agent failure to f...

Page 11: ...nd the equipment 2 2 General Inomotion The Inomotion control module allows to remotely control the vertical reciprocating mechanism of the Inorecip V and the horizontal positioning of the Inorecip H o...

Page 12: ...thed belt Carriage drive belt Upper stop Carriage stop in upper position Position sensor Allows the detection of the low position of the carriage Equipped carriage Powder projector fixing bars support...

Page 13: ...r manual mode Power supply connector Mains connection of the Inomotion Grounding connection Grounding connection of the unit Manufacturer marking Manufacturer s certification label PLC connection PLC...

Page 14: ...table continuous max 36 m min Permissible load on the robot 50 kg Lifting rings 35 m Diameters of support bars 40 mm horizontal et 50 m vertical Power supply single phase 230 VAC 10 Power of the gear...

Page 15: ...cip H are described in the user manual see RT Nr 7167 3 4 General characteristics of the Inomotion Inomotion Height 182 mm Width 220 mm Depth 250 mm Mass 3 34 kg Power supply single phase 230 VAC Freq...

Page 16: ...nce of the equipment Flat and Phillips screwdriver Allen wrenches Flat and pipe wrenches Multi grip and cutting pliers Stepladder 4 2 Installation The position of the Inorecip V having been defined in...

Page 17: ...recip V must be done by at least two operators and the lifting equipment must be adapted to the weight and size of the robot Remove the two protective covers of the Inorecip H with 4 M4 screws per cov...

Page 18: ...screws per cover Fix the cable carrier chain support on the Inorecip V with 4 screws and fix the cable carrier chain on its support with 2 screws Install the drive and the electronic board delivered...

Page 19: ...CABLE ENCODER CABLE CABLE FROM BOTTOM MOTOR ENCODER SENSOR Cable Set 8 SENSOR CABLE MOTOR CABLE ENCODER CABLE E DRIVE ZX02 E SYSTEM POWER SYSTEM I O AXIS 2 AXIS 1 AXIS 4 AXIS 3 SYSTEM I O IN SYSTEM I...

Page 20: ...ound of the control unit or to a good quality ground From the control unit or a good quality ground connect a green yellow protective grounding cable to the brass screw A located on the base of the In...

Page 21: ...et 2 Cable Set 1 Cable Set 1 Cable Set 3 Cable Set 3 Cable Set 4 Cable Set 4 Cable Set 5 Cable Set 5 Cable Set 6 Cable Set 6 Cable Set 6 Cable Set 6 Cable Set 7 Cable Set 7 Cable Set 7 Cable Set 7 Cab...

Page 22: ...LE PLC MALE ELKS03010 ELKS03010 SYSTEM I O SYSTEM I O 1 6 1 6 ROTARY SELECTOR ROTARY SELECTOR ELON12002 ELON12002 YELLOW CCW PULSE YELLOW CCW PULSE BLUE COM BLUE COM ORANGE CW PULSE ORANGE CW PULSE 1...

Page 23: ...e itself and is used as a reference point to calculate the lower and upper inversion points When starting up the Inomotion each axis will position itself at a slow speed on its reference point automat...

Page 24: ...adjusting the stops make sure that the power supply cables for the position sensors remain free WARNING After adjusting the mechanical stops the MIN POS and MAX POS values see 5 3 2 page 28 must be ch...

Page 25: ...llast 4 8 Antistatic toothed belt tension adjustment For correct operation of the equipment it is recommended that the antistatic toothed belt on the carriage be correctly tensioned and alig ned Remov...

Page 26: ...een is used to enter the operating instructions for the operating modes Item Description 1 On Off switch 2 Manual upward movement of the axis 3 Manual downward movement of the axis 4 Axis active inact...

Page 27: ...29 5 3 Configuration pages 5 3 1 Configuration main page Pressing and holding the On Off switch 14 for 2 seconds without making any changes on the screen will switch to the Main Setup screen The keys...

Page 28: ...92 168 0 1 Gateway Gateway of the network to which the module is connected 192 168 0 1 Master IP Valid only when the module is defined as Slave in networks Defines the IP address of the master module...

Page 29: ...shown on the left side of the screen 5 5 Creation and operation of programs The Inomotion can store up to 50 programs in memory Creation of programs 1 In the Main Menu page after having set the operat...

Page 30: ...the key 13 and activate or deactivate the axis number with the key 12 The axis number turns green when active Step 2 Select the required program number for each axis using the rotating button 10 Step...

Page 31: ...tion E4 Speed control communication error Check the communication cable connection between the RS485 communication port and the reci procator electronic board Check the accuracy of parameters such as...

Page 32: ...r hand the opposite rollers i e the low rear and high front rollers must be able to rotate easily but without excessive play Check this at several points along the stroke of the carriage as slight def...

Page 33: ...the lower stop Secure the counterweight carriage by placing a cleat 100x100 of a size adapted to the height between the counterweight carriage and the base of the Inorecip V Slacken the belt by loose...

Page 34: ...lt on the carriage is correctly adjusted Step 1 Move the carriage down to the bot tom stop Step 2 Switch off the power supply to the Inomotion and disconnect the electrical connections to the coder St...

Page 35: ...iage On the front of the reciprocator remove the projector support bars A and the 4 fixing nuts B Remove the front panel E of the robot using 4 screws This operation must be per formed by at least two...

Page 36: ...ip V Remove the antistatic toothed belt see 6 3 1 page 33 Remove the belt retaining plate C and the rear roller protection plate A 4 screws per plate Remove both sets of side weights B with 4 nuts per...

Page 37: ...END is displayed momentarily The setting is now saved The parameter is displayed on the screen again Step 6 Press key A to move to the next parameter Step 7 Press key D to set the next parame ter Ste...

Page 38: ...this case the strap A must be placed on pins 1 and 2 of the axis boards of the 1st vertical axis 1st horizontal axis and 2nd vertical axis The strap A of the second card of the 2nd horizontal axis mu...

Page 39: ...ing Inorecip V when The customer must package transport and ship the product himself so that SAMES KREMLIN can carry out repair or maintenance work The product must be shipped for destruction or recyc...

Page 40: ...Index revision A 40 7140 1500 Stroke length 1800 Stroke length 2100 Stroke length...

Page 41: ...ke mm Inorecip V kg Packed kg 2 Inorecip V packed 1200 277 5 225 780 1500 300 240 840 1800 322 5 255 900 2100 350 270 970 2400 382 5 285 1050 2700 415 300 1130 Inorecip H Inorecip H Approx 250 kg with...

Page 42: ...belt The nuts of the belt fastening on the carriage are loosened Tighten these nuts Counterweight adjustment nuts are loosened Tighten these nuts Vibrations of the moving carriage Blocked or defective...

Page 43: ...ption Qty Unit of sale Mainte nance level for spare parts 130002072 180AT Inorecip V 1 1 1 130002088 Free Toothed Pulley Kit 1 1 3 2 130002087 Antistatic toothed belt 1 1 3 3 130002086 Altitude carria...

Page 44: ...tandard preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Item Part Number Description Qty Unit of sale Mainte nance level for spare parts 1 130002073 Inomotion 1 1...

Page 45: ...1 Standard preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Item Part Number Description Qty Unit of sale Mainte nance level for spare parts 1 110002895AT Geared m...

Page 46: ...evel 3 Exceptional maintenance Item Part Number Description Qty Unit of sale Mainte nance level for spare parts 200000412 Fixing nut 50 40 2 1 3 900001079 Aluminum tube D 50 x 5 x 2200 mm 1 1 3 Item P...

Page 47: ...Index revision A 47 7140 10 Revision index History Rev Date Description Modification locating A Nov 2020 First issue...

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