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SAMES KREMLIN Inobox User Manual Download Page 40

 

Index revision : A

40

7145

Byte 2

Fault 1

Fault information 1

7

1- Program fault

see § 9.1 page 34

6

2 - +24V power supply

5

Spare

4

17 - Absence of control 

mode fault

3

35 - Fluidisation fault

2

34 - Blowing fault

1

33 - Dilution fault

0

32 - Injection fault

Byte 3

Fault 2

Fault information  2

7

5 - Voltage coherence 

fault

see § 9.1 page 34

6

22 - Safe shutdown fault 

5

21 - Bus power fault

4

37 - Spray gun or projector 

connector fault

3

28 - Temperature fault

2

24 - Trigger request at star-

tup

1

29 - HVU link fault

0

30 -Internal bus fault

Summary of Contents for Inobox

Page 1: ...Index revision A 1 7145 User manual SAMES KREMLIN SAS 13 Chemin de Malacher 38240 MEYLAN FRANCE Tel 33 0 4 76 41 60 60 www sames kremlin com Inobox Control module...

Page 2: ...raining courses in the operation and maintenance of your equipment A catalogue is available on request Choose from a wide range of courses to acquire the skills or knowledge that is required to match...

Page 3: ...fluidizing air 18 5 5 Screen 3 Counter Alarm Screen 19 5 6 Screen 4 Cleaning screen 20 5 7 Screen 5 Ecran Pr sence D fauts 21 5 8 Parameter setting screens 22 5 8 1 Access to the parameter setting sc...

Page 4: ...1 Characteristics of spray gun output voltage and current 33 9 Fault management 34 9 1 Faults list 34 9 2 Actions following a fault 36 10 Communication with the PLC in CAN 37 10 1 Characteristics 37...

Page 5: ...operation of the equipment is stipulated in the operating manual of the projector or spray gun The X sign behind the EU type examination certificate number indicates that this equipment is subject to...

Page 6: ...arnings WARNING This equipment can be dangerous if not used in compliance with the safety regulations WARNING It is the customer s responsibility to verify which local fire and safety standards are ap...

Page 7: ...e Inobox control module manages by means of a microcontroller the piloting of the high voltage unit and three or four proportional solenoid valves depending on the version In return a reading of the h...

Page 8: ...on 1 PLC connection 2 Spray gun connection 3 Vibration connection for a vibrating table 4 Power supply 100 240 VAC 5 Earth connection terminal 6 Fluidization air outlet 7 Blowing air outlet 8 Dilution...

Page 9: ...ater The electrical earth contacts must be free of paint or any form of surface with a greater or lesser degree of insulation Dimensions Width 210 mm x height 167 mm x depth 236 3 mm without connector...

Page 10: ...correct operation of the Inobox control module Supply voltage 100 VAC to 240 VAC 47 Hz 63 Hz Maximum Input Power 105 W 240 VAC Maximum current 0 56 A 230 VAC 0 95 A 115 VAC Protection circuit Fuse 1 2...

Page 11: ...M spray gun 4 1 Pneumatic Connections Item Icons Description Characteristics 1 Air supply Hose Dia 8 10 polyamide 2 Injection air outlet to CS 130 powder pump Hose D 6 8 polyamide 3 Dilution air outle...

Page 12: ...r 12 pin 2 Gun Low voltage cable to spray gun or projector Coded male connector 10 pin 3 Vib Smoke Vibrator connection on vibra ting table Coded male connector 4 pin 4 85 264 VAC Inobox module power c...

Page 13: ...nobox module is done through the different screens or with the help of a PLC in the case of a CAN connection Remarks If the spray gun is not connected when the module is switched on the control module...

Page 14: ...e of the following three welcome screens appears The Inobox is connected to a Inogun M spray gun Then after a few seconds the Inobox automatically switches to the next screen The Inobox is connected t...

Page 15: ...ojector nor to a manual gun The module did not recognize the equipment to which it is connected manual gun or auto matic projector or that no equipment is connected It is therefore necessary 1 Switch...

Page 16: ...n and dilution parameters can be adjusted for each type of part using the corres ponding and keys WARNING When spraying is in operation with voltage at the output the symbol flashes The voltage and cu...

Page 17: ...2 Program selection 99 custom programs can be set in voltage current injection air and powder flow see 5 2 page 16 The and keys are used to change programs Area 3 Powder flow rate and conveying air se...

Page 18: ...custom mode zone 1 program selection would not be present To return to the previous screen press the key Area Description Area 1 For the selected custom program Area 2 To activate the cleaning mode pr...

Page 19: ...as exceeded the recommended operating time for maintenance Area Description Area 1 1st line operating time 2nd line scheduled maintenance time DES07389 INOGUN M V XXXX 3 S c r e e n ON 3 h r s HV ON 0...

Page 20: ...c togram is animated To interrupt the cleaning cycle before the programmed stop see 5 8 5 page 25 press the key To return to the previous screen screen 2 press the key WARNING When cleaning it is impe...

Page 21: ...still present after acknowledgement in screen 5 the symbol continues to flash in screen 1 The fault is acknowledged either by a trigger ON OFF or by power ON OFF if the fault is blocking Area Descript...

Page 22: ...ord entry screen 5 8 2 Password Input Screen Area Description Area 1 4 digit access code enter the code by pressing keys 0 to 9 The factory default password is 0000 Area 2 Press the key to confirm the...

Page 23: ...hreshold settings Press the and keys to set the alarm corresponding to the desired maintenance threshold Area 3 Electrode support operating time and maintenance threshold setting Press the and keys to...

Page 24: ...ing mode selection Press the key Area 3 to access the following setting screen Active Cleaning Phase or press the key to return to the screen 1 for operating mode selection Area Description Area 1 Num...

Page 25: ...story Screen press the key Area 4 Area Description Area 1 Active cleaning cycle time Press the key to increase the cleaning time in the active phase and key to decrease it Area 2 Cleaning cycle time a...

Page 26: ...ing screen screen 3 Active cleaning phase Area Description Area 1 Locking Unlocking the voltage modification Press the and keys to lock and unlock the voltage setpoint modification Area 2 Locking Unlo...

Page 27: ...s press the key Area 5 Area Description Area 1 Electrode blowing delay before shutdown in seconds Press the and keys to set the time delay Area 2 Fluidisation delay before shutdown in seconds Press th...

Page 28: ...code press the key Area 4 To access the previous setting screen screen 5 Time Delays settings press the key Area 4 Area Description Area 1 Display contrast setting Press the and keys to set the contra...

Page 29: ...hen press the key to return to the screen 1 for operating mode selection Area Description Area 1 To enter a new 4 digit access code Press the keys associated with numbers 0 to 9 After the sign appears...

Page 30: ...lay on parameter setting screen 4 see 5 8 7 page 27 Exit from standby mode can be obtained by pressing any key on the keyboard except the ON OFF keys or the gun trigger Restoring factory settings When...

Page 31: ...5 mm for Pilot Dry Contact D COM CLEANING Cathode input of the pilot opto coupler On Off cleaning E N O FAULT relay Output of the NO dry contact normally open of the fault relay Solder wire size max 2...

Page 32: ...on Pin Shielding by shield recovery clamp 0 V TRIGGER A COM TRIGGER B 0V CLEANING C COM CLEANING D N O FAULT relay E N C FAULT relay F COMMON FAULT relay G CAN H H CAN L J CAN shielding K NC L NC M On...

Page 33: ...e 1 For each UHT IR output current point corresponds to a maximum output voltage point UR accor ding to a mapping recorded in the HVU and not modifiable by the user Example 1 70kV 30 A The operating p...

Page 34: ...ault requires a power up to be acknowledged HV request without voltage present on the bus The fault can be reset by acknowledgment of the fault after a 10 second wait 17 Absence of control mode fault...

Page 35: ...knowledgement 33 Dilution fault A dilution control is activated without pressure feedback Resettable by Fault Acknowledgement 34 Blowing fault A blowing control is activated without current feed back...

Page 36: ...dition of the barrel and its elec trical contacts None of these components must be damaged Change the barrel 24 Trigger request at startup Check that the trigger is not activated at power up 28 Temper...

Page 37: ...is active and the HV trigger is activated A 110 2 CAN Voltage Setpoint High voltage setpoint requested by the CAN This setpoint is applied only if the CAN_Control mode is active and the HV trigger is...

Page 38: ...e is no longer a request for trigger operation or cleaning by the CAN or external 4 Local setpoint prohibited If a manual spray gun is connected it is possible to prohibit the local injection setpoint...

Page 39: ...uest OK The HV request is taken into account by the Inobox 3 External cleaning External cleaning is requested 1 on the input it will be taken into account if the PLC has not requested cleaning control...

Page 40: ...lt 3 35 Fluidisation fault 2 34 Blowing fault 1 33 Dilution fault 0 32 Injection fault Byte 3 Fault 2 Fault information 2 7 5 Voltage coherence fault see 9 1 page 34 6 22 Safe shutdown fault 5 21 Bus...

Page 41: ...ription Qty Unit of sale Level Spare parts 910029883 Inobox control module for vibrating table 1 1 3 910029884 Inobox control module for tank 1 1 3 910030576 Inobox NF control module 1 1 3 910030041 P...

Page 42: ...Index revision A 42 7145 12 Revision index History Rev Date Description Modification locating A July 2020 First issue...

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