SAME SOLARIS 35 Use And Maintenance Download Page 6

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Adjustable track wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

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Permissible tyre combinations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

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Track width adjustment for wheels with adjustable rims . . . . . . . . . . . . . . . . . . . 97

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Front wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

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Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

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Track width adjustment for wheels with fixed rims . . . . . . . . . . . . . . . . . . . . . . 104

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Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

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Front horizontal ballast blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

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Rear ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

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Ballasting by filling the tyres with water + antifreeze solution . . . . . . . . . . . . 106

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Filling the tyre with water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

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Draining water from the tyre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

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SECTION 5 - Maintenance operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

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Lubricants and fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

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Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

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Maintenance and inspection schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

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Fuel storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

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Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

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Refueling at the end of the day . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

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Engine maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

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Raising the engine hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

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Cleaning the front grille . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

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Checking the engine oil level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

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Changing the engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

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Changing the engine oil filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

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Cleaning and replacement of the fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . 123

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Bleeding air from the fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

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Electro-magnetic fuel pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

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Filter periodic maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

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Filter replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

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Filter inspection and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

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Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

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Air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

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Cleaning the air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

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Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

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Checking the level of coolant in the expansion tank . . . . . . . . . . . . . . . . . . . 133

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AKROS FREEZE liquid coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

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Changing the coolant/antifreeze mixture and flushing the
cooling system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

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Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

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Cleaning the oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

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Adjusting belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

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Gearbox clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

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Rear and underside P.T.O. clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

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Maintenance of the gearbox, differential and rear reduction units . . . . . . . . . . 138

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Checking the transmission oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

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Changing the oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

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Maintenance of the hydrostatic power steering . . . . . . . . . . . . . . . . . . . . . . . . 142

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Bleeding air from the hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

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Checking operation of the differential lock controls. . . . . . . . . . . . . . . . . . . . . . 143

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Maintenance of the front and rear brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

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Checking the braking action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

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Front differential lock (if installed). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

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Maintenance of the front wheel drive system . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Summary of Contents for SOLARIS 35

Page 1: ...USE AND MAINTENANCE Head offices V le Ing F Cassani 15 24047 Treviglio BG Tel 0363 4211 www same tractors com SOLARIS 35 SOLARIS 45 SOLARIS 55...

Page 2: ...your tractor correctly No liability can be accepted for any injury or damage resulting from operations that are perfomed in a manner other than that described in this publication or from the improper...

Page 3: ...or XXX Protect the Environment XXX Servicing the Tractor XXXI Starting XXXI Warn Personnel before Starting XXXI Mount and Dismount Safely XXXII Start Safely XXXII Follow Recommended Starting Procedure...

Page 4: ...rgency flashers control 15 Hand accelerator 15 Ignition switch 16 Engine 17 Precautions for optimum engine performance 17 Starting the engine 19 Electronic control of engine cooling system 20 Engine s...

Page 5: ...of the telescopic stabilisers 70 Adjustment of the top link 70 Adjustable vertical link 71 Mid mount implements with lifting arms 72 Hydraulic front lift 73 Bodywork 75 Safety frame 76 Cab 78 GRAMMER...

Page 6: ...t of the fuel filter 123 Bleeding air from the fuel system 123 Electro magnetic fuel pump 127 Filter periodic maintenance 128 Filter replacement 128 Filter inspection and cleaning 128 Fuel 129 Air fil...

Page 7: ...ressed air 156 SECTION 6 Electrical system 157 Battery 157 Checking the battery 157 Fuse box 159 List of electrical system components 162 Fuse box 164 Connector for connection to front wiring loom 165...

Page 8: ...weight of tractor without ballast 192 Unladen weight of tractor with ballast 192 Maximum permissible loads 193 Maximum trailerable loads 193 Ballast weights 193 Attachment of implements to the tractor...

Page 9: ...SOLARIS with standard tyres SOLARIS with Garden tyres IX...

Page 10: ...have received suitable instruction on the safe and correct use of the vehicle 4 The operator is responsible for the daily inspection of the tractor and its maintenance He must make sure that any parts...

Page 11: ...he instructions illustrations specifications or other information in this manual may not correspond exactly to your tractor In accordance with the Company s policy of continuous improvement to its mac...

Page 12: ...ucts require care and maintenance To get the very best from your tractor read this manual carefully before undertaking any work or maintenance operations Make sure you understand all the safety notice...

Page 13: ...PANEL OR GUARDS IS NECESSARY TO MAKE A REPAIR THEY MUST BE REPLACED BEFORE OPERATION IMPORTANT THE SAFETY SEAL ON THE ENGINE GOVERNOR IS APPLIED BY THE MANUFACTURER AND ENSURES THAT THE POWER OUTPUT O...

Page 14: ...pages There is an alphabetical index at the back of the manual References to the left right front or rear of the vehicle are in the sense of a person in the driver s seat facing forwards XIV WARNING...

Page 15: ...IDENTS can be AVOIDED Tractor and Implement Safety The tractor is a source of power Mechanical and Hydraulic On its own the tractor is of little practical value Only when used in conjunction with an i...

Page 16: ...However every year many accidents occur which could have been avoided by a few seconds thought and a more careful approach to handling farm machinery and implements Read and practice the safety instru...

Page 17: ...tor has been purchased refer to the illustrations at the end of this section to ensure that all the safety warning decals are in the correct position and are readable WARNING DO NOT REMOVE OR OBSCURE...

Page 18: ...mited to the following instructions for safe tractor operation General safety rules DO NOT allow children or unqualified persons to oper ate your tractor Keep oth ers away from your area of work Secur...

Page 19: ...pery or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees DO NOT permit others to ride on the tractor or the implem...

Page 20: ...ease with speed and the weight towed particularly on downhill slopes Lock the oscillating towing hitch in a fixed position and use the safety locks when travelling on the public highway Display load w...

Page 21: ...severe injury NEVER use your hands to trace an oil or fuel leak Use instead a piece of wood or cardboard for this purpose Before disconnecting any part of a normally pressur ised circuit always make...

Page 22: ...sing the electrical safety system If the starter motor fails to operate when all the controls are in neutral position contact your near est Assistance Service cen tre NEVER refuel the tractor when the...

Page 23: ...enance section for wheel nut torque values The best way to transport a tractor that has broken down is to tow it away on a flat bed truck Always secure the tractor to the truck with chains before driv...

Page 24: ...ar seat belt when the ROPS is in the folded down position Operation Before using the tractor ensure that the ROPS frame is not damaged that it is securely fastened to the tractor and if a hinged secti...

Page 25: ...cab must NEVER be drilled or modified to install accessories or implements Welding components to the cab or repairing damaged components is NOT PERMITTED DO NOT attach chains or ropes to the main fra...

Page 26: ...items and tie up long hair which could entangle in controls or other parts of the tractor Risks from exposure to noise The tractor and any implements attached to it constitute a source of noise of wh...

Page 27: ...arances Keep in mind that rain snow ice loose gravel soft ground etc can change the way your tractor operates Under poor conditions slow down and be extra careful engage four wheel drive if fitted Stu...

Page 28: ...m Know which devices are required for safe operation of your tractor Use them Make sure they are in place and in good condition DO NOT remove or disconnect any safety device Check the Equipment Before...

Page 29: ...he tractor P T O shield and driveline guards are in place and operating properly Check the tractor and imple ment hydraulic system Have any leaks or damaged parts repaired or replaced WARNING DIESEL F...

Page 30: ...cal engage the parking brake shut off the engine and remove the key Clean steps pedals and floor Remove grease or oil Brush away dust or mud In winter scrape away snow and ice Remember slippery surfac...

Page 31: ...t and or tractor must be supported on suitable wooden blocks or stands NOT a hydraulic jack Check all nuts and bolts periodically for tightness especially wheel hub and rim nuts Tighten to the prescri...

Page 32: ...empt to mount or dismount from a moving tractor DO NOT jump off a tractor other than in an emergency Start Safely Always start the engine from the operator s seat with all the transmission levers and...

Page 33: ...id are to be used the thermostart must be disconnected Remove the wire from the thermostart unit which will be found on the induction manifold Tape the end of the wire to prevent an electrical short c...

Page 34: ...tractor and implement PTO speed match Keep in mind that tractors normally operate on uneven unpaved and often bumpy or sloping surfaces Operating conditions can reduce the amount of weight you should...

Page 35: ...engage parking brake shut off the engine engage the lowest gear if mechanical transmission and remove the key With hydraulic transmission or powershift transmis sion or powershuttle ALWAYS chock the t...

Page 36: ...before moving Move slowly until you are sure that everything is operating properly After starting recheck the steering right and left Be certain you have full steering and brake control If differentia...

Page 37: ...efore driving at transport speeds Reduce speed to match operating conditions If the tractor is equipped with a front end loader carry the bucket and load as low as possible Make wide slow turns at red...

Page 38: ...ound as possible when crossing a slope When towing a load at transport speed or in the field lock the drawbar in the centre position and use a safety chain DO NOT use your tractor to round up farm ani...

Page 39: ...front end bucket should be backed down the slope and travel forward uphill Keep the loader bucket as low as pos sible Always keep the tractor in gear when going downhill DO NOT permit the tractor to...

Page 40: ...fol lowing drivers Operate your tractor with the wheels set at the widest setting possible consistent with the particular task you are performing To adjust wheel settings refer to Maintenance and Adj...

Page 41: ...when fully loaded weighs more than 1 times the weight of the towing unit please refer to local rules For towed equipment WITH MECHANICAL brakes DO NOT tow equipment at speeds over 30 km h 19 miles h t...

Page 42: ...equipped with Slow Moving Ve hicle SMV signs and other marking aids recommended for improved visibility or beacon if the law requires them Rules of the Road WHEN operating your tractor on a public ro...

Page 43: ...wn for turns and curves Make wide gentle turns Signal your intent to slow stop or turn Shift to a lower gear before going up or down hills Keep tractor in gear DO NOT coast with the clutch disengaged...

Page 44: ...stop the engine and remove the key BEFORE leaving the seat Welding work on the tractor body Before performing electrical welding work on the tractor body or on attached implements always disconnect th...

Page 45: ...s Radio CB radio receiver Mobile telephone ETACS GSM etc In particular it is important to check that any supplementary electrical or electronic devices installed comply with the current EMC directives...

Page 46: ...SECTION I SAFETY DECALS SYMBOL Safety and operational decals WARNING Replace any damaged or lost decal on this tractor before further operation XLVI...

Page 47: ...ment which must be in Securely support or block lifted before servicing tractor or equipment Wait for all movement to stop tractor unattended remove key before leaving the equipment stop engine and Ap...

Page 48: ...9 793 0 Location On the left fender near the platform 4 P N 2 9929 792 0 Location On top of the battery left side XLVIII WARNING 2 9929 793 0 NO RIDERS 2 9929 792 0 Remove filler cap with extreme care...

Page 49: ...ure under hood 6 P N 2 9929 794 0 Location On top of the radiator right side IL WARNING while engine is To avoid personal injury keep all Beware hot parts guards in place 2 9929 791 0 shields covers a...

Page 50: ...unloading L WARNING 2 9929 853 0 instruction book refer to operator For further information 1170 1000 630 540 Maximum Normal maximum speed above recommended Do not operate PTO driven equipment oversp...

Page 51: ...T 35 mm 1 38 IN 1000 SHAFT SIZE DISTANCE A 2 45 mm 1 75 IN 5 POSITION IMPLEMENT P T O DRIVELINE IN LINE WITH DRAWBAR POSITION DRAWBAR HITCH HOLE AS FOLLOWS 356 mm 14 0 IN 3 508 mm 20 0 IN 540 RPM PTO...

Page 52: ...LII WARNING USE SEAT BELT Keep seat belt adjusted snugly Do not jump if tractor tips 2 9929 857 0 WARNING 2 9929 858 0 the lowered position Seat belt use is not recommended No ROPS protection is provi...

Page 53: ...engine LIII WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals know to the State of California to cause cancer and reproductive harm Wash hands after han...

Page 54: ...water and call a clothing In event of accident contact with skin eyes or Contains sulphuric acid Avoid causes severe burns POISON EXPLOSIVE GASES instruction or training connections without proper bo...

Page 55: ...L 17 P N 2 9929 702 0 Location On the platform near the hand brake 18 P N 2 9929 699 0 10 Location On the left side to roll bar LV WARNING Modifications alterations to ROPS or use of ROPS if demaged i...

Page 56: ...D WITH A SHIFTABLE PTO TO AVOID INJURY 1 MATCH PTO SPEED TO IMPLEMENT 2 KEEP ALL SHIELDS IN PLACE 3 CENTER AND LOCK DRAWBAR 4 ENGAGE PTO CAREFULLY WARNING 2 9929 281 0 10 Engage the parking brake to p...

Page 57: ...F WARNING DO NOT REMOVE OR OBSCURE DANGER WARNING CAUTION OR INSTRUCTION DECALS REPLACE ANY DANGER WARNING CAUTION OR INSTRUCTION DECALS THAT ARE NOT READABLE OR ARE MISSING REPLACEMENT DECALS ARE AVA...

Page 58: ...SECTION I SAFETY DECALS SYMBOL International symbols Part 1 LVIII...

Page 59: ...SECTION I SAFETY DECALS SYMBOL International symbols Part 2 LIX...

Page 60: ...SECTION I SAFETY DECALS SYMBOL International symbols Part 3 LX...

Page 61: ...SECTION I SAFETY DECALS SYMBOL Metric conversion LXI...

Page 62: ...oz 0 0351 fluid oz to ml 28 413 litre to Imp gal 0 2200 Imp gal to litre 4 5640 litre to US gal 0 2640 US gal to litre 3 7850 Imp gal to US gal 1 2010 US gal to Imp gal 0 8330 litre to US qts 1 0567...

Page 63: ...to lbf ft 0 738 lbf ft to Nm 1 356 Kgm to Nm 9 810 Nm to Kgm 0 102 Volume Multiply by mm3 to in3 0 6102 in3 to mm3 163 87 m3 to ft3 35 315 ft3 to m3 0 0283 Weight Multiply by gram to oz 0 3530 oz to g...

Page 64: ...SECTION I SAFETY DECALS SYMBOL Note LXIV...

Page 65: ...ng costs are kept to a minimum When ordering replacement parts please supply the following information 1 Tractor serial number and engine serial number in the case of engine parts 2 Part name and code...

Page 66: ...SECTION II TRACTOR IDENTIFICATION DATA Engine serial number The engine serial number is stamped on the plate located on top of the engine Tractor identification plate Identification data plate 2...

Page 67: ...ffer you technical support through his workshop and specially trained personnel to ensure that your tractor continues to offer the very best performance In order to obtain replacement parts or prompt...

Page 68: ...ION OR INSTRUCTION DECALS REPLACE ANY DANGER WARNING CAUTION OR INSTRUCTION DECALS THAT ARE NOT READABLE OR ARE MISSING REPLACEMENT DECALS ARE AVAIL ABLE FROM YOUR DEALER IN THE EVENT OF LOSS OR DAMAG...

Page 69: ...mud straw leaves etc from the tractor Refuel as necessary 5 CAUTION DURING TRACTOR REFUELING ALWAYS TURN THE ENGINE OFF AND CLEAN ANY FUEL SPILLED ON THE TRACTOR CAUTION BEFORE CARRYING OUT ANY OPERA...

Page 70: ...ly fill the supplementary tank if the fuel level drops below the level window A Remove the filler cap B and fill the tank with diesel fuel Replace the filler cap and screw on securely Total volume of...

Page 71: ...CO ORDINATION AN OPERATOR ON PRESCRIPTION OR OVER THE COUNTER DRUGS NEEDS MEDICAL ADVICE ON WHETHER OR NOT HE OR SHE CAN SAFELY OPERATE MACHINES WARNING DO NOT STAND OR ALLOW ANYONE ELSE TO STAND BET...

Page 72: ...ING PRO TECTION PLUGS AND WEAR EYE PROTECTION CAUTION ALWAYS RESPECT THE NATIONAL RULES AND THE ROADWAY LEGISLATION DANGER CONTACT BETWEEN THE TRACTOR OR ATTACHED IM PLEMENTS AND HIGH TENSION ELECTRIC...

Page 73: ...side lights on Headlamps flash each time the lever is pulled upwards 3rd Position Dipped headlamp beams on Pull the lever towards the steering wheel to change to full beams and vice versa Warning hor...

Page 74: ...ation Instrument panel lights providing information about the operat ing status of the tractor systems 10 CAUTION IT S IMPORTANT TO RESPECT THE ENVIROMENT AND TO FOLLOW THE ANTI POLLUTION RULES ANY FL...

Page 75: ...water cooled engine end of green area 100 C 212 F yellow area 105 C 221 F The engine can continue working continuously until the general warning light comes on start of red area over 105 C 221 F Switc...

Page 76: ...0 20 15 00000000002 CAUTION WHEN TRAVELLING ON PUBLIC ROADS ALWAYS KEEP THE REQUIRED SAFETY LIGHTS TURNED ON IF NECESSARY EQUIP THE TRACTOR WITH REFLECTING BANDS OR OTHER RE FLECTING DEVICES DO NOT US...

Page 77: ...4 Hydraulic services oil filter warning pilot lamp RED ON Replace oil filters 5 Engine oil pressure pilot lamp RED ON Key on position No 1 OFF After engine starting ON WHEN ENGINE IS RUNNING switch t...

Page 78: ...that the main beam headlights are on 12 Lighting on GREEN ON Side lights and driving beams are on 13 First trailer direction indicator and hazard lights pilot lamp GREEN Flashes to indicate either tr...

Page 79: ...es above the set limit Front rear differential lock button Press the button to lock the front and rear differentials A pilot lamp incorporated in the button signals the locking to unlock press the but...

Page 80: ...ovable Active electric circuit Lamps indicating operation of the alternator and low engine oil pressure light up on the instrument panel Engine starting 16 WARNING BEFORE STARTING THE ENGINE MAKE SURE...

Page 81: ...to enable the piston rings and the various moving parts to bed in properly During this period we strongly advise to refrain from running the engine at low r p m s or high r p m s for a long time when...

Page 82: ...ull load for gradually longer periods before stopping the engine let it run for a few minutes at low idling speed the maintenance operations and checks listed below should be performed most conscienti...

Page 83: ...urn to N 1 making sure that the engine oil pressure and alternator lights come on Turn the key to the start N 2 and accelerate as appropriate When engine has started release the key which will automat...

Page 84: ...to switch the cooling fan on when the engine reaches 92 C and to switch it back off again when temperature drops below 90 C Important The operator should be able to hear the fan working Engine tempera...

Page 85: ...ractors with mechanical accelerators operate the engine stop command until engine comes to a stop then turn the ignition key to position The engine stop command has a self lock function to unlock be f...

Page 86: ...tures even below 20 C 4 F If winter diesel fuel is not available or if it is available but the temperature is below 20 C 4 F kerosene paraffin oil may be added in the percentages indicated in the diag...

Page 87: ...ct The following procedure should be observed Connect both batteries as shown in figure If the auxiliary battery is on another tractor it is first necessary to start this tractor by setting the engine...

Page 88: ...mpresses the air aspirated through the filter into the cylinder intake duct WARNING 1 Never race a cold engine Run the engine just above idling speed for a minute or two to let the oil warm up progres...

Page 89: ...dicated in the figure Press the button in the direction shown by the arrow to shut off the fuel supply and stop the engine in an emergency 25 CAUTION AFTER SOME HOURS OF HEAVY WORK LET THE ENGINE IDLE...

Page 90: ...gitudinal adjustment the seat slides back and forward to suit the stature and personal preference of the driver release lever 3 To adjust the height of the seat pull knob 4 out from the notches and mo...

Page 91: ...ever 3 To adjust the height of the seat pull knob 4 out from the notches and move it to the right or left to increase or decrease the height of the seat Side and frontal view of seat KAB P4 1 Spring s...

Page 92: ...e Contact your local Dealer for further information To fasten the seat belt insert the blade A into the slot B To relase the seat belt press button C N B Seat belts are fitted as standard equipment wh...

Page 93: ...btain a clear view of the side of the tractor and the implement from the driver s seat Tilt the mirror manually to obtain the best view from the driver s seat Adjust both mirrors in this way The mirro...

Page 94: ...lutch the pedal must always be fully depressed and the engine r p m reduced Other than for short periods such as gear changing the clutch must not be held depressed always select NEU TRAL and engage t...

Page 95: ...IAL LOCK IS ENGAGED AT HIGH SPEED WHEN TOWING A TRAILER CAUTION INSPECT PERIODICALLY THE BRAKE FLUID LEVEL IN THE TANK THE BRAKE FLUID TANK MUST BE ALWAYS FULL WARNING ON TRAVELLING DOWNHILL FOR A LON...

Page 96: ...the handbrake lever The handbrake warning light on the instrument panel will illuminate when the handbrake is applied Accelerator pedal 32 CAUTION APPLY THE PARKING BRAKE AFTER THE ENGINE HAS STOPPED...

Page 97: ...vent accidental operation To operate the lever pull the locking ring up towards the knob and move the lever in the required direction To en gage the clutch move the lever downwards until you feel the...

Page 98: ...arranged so that the most important ones are nearest the driver A Auxiliary control valve controls B Front PTO controls C Rear lift controls D Rocker switch for supplementary rear hydraulics light bl...

Page 99: ...gears The range gear lever is equipped with a locking ring to prevent accidental operation To operate this lever pull the locking ring up towards the knob and then move the lever to the M L or H posi...

Page 100: ...ted before you can engage the creeper range To select a desired speed range fully declutch and once the tractor is stationary act on the speed range lever M L H In any case always avoid using a gear w...

Page 101: ...ge the differential lock push control butto which remains in position and will light up due to built in pilot lamp Press button again to disengage the differential lock A special pilot lamp on the das...

Page 102: ...ards The indicator on the dashboard lights to show d r i v e engagement Four Wheel Drive control 1 Front wheel drive control lever 2 4WD plate A Front wheel drive engaged B Front wheel drive disengage...

Page 103: ...ACTOR WHEELS DANGER THE DRIVEN IMPLEMENTS COULD ROTATE FOR SOME TIME AFTER P T O HAS BEEN DISENGAGED PLEASE STOP THE TRACTOR ENGINE AND WAIT UNTIL ALL THE MOVING PARTS OF IMPLEMENT HAVE COME TO A COMP...

Page 104: ...PTO is disengaged and the engine can be started The switch is fitted with a lock device to prevent accidental engagement and disengagement of the PTO To engage or disengage the PTO hold down the relea...

Page 105: ...figure below selects the drive REAR CENTRAL and PTO speed To operate this lever first disengage the PTO clutch using the clutch lever Page 33 then pull the lever lock up towards the knob and move the...

Page 106: ...s can be equipped on request with an additional P T O shaft terminal of 1 3 8 6 splines for a P T O synchronized with the transmission To select the desired speed simply move the lever to the position...

Page 107: ...f implements mounted underside Underside P T O 2000 rpm 1 Underside P T O shaft 2 Parking brake froked rod 3 Left service brake rod Rear P T O shafts 1 540 1000 rpm shaft or 540 ECO rpm Ground speed P...

Page 108: ...t control that acts on the service brakes it is operated by pulling the hand lever upwards see page 32 When the parking brake is applied the warning light on the instrument panel is illuminated 9 page...

Page 109: ...djustment of implement lowering speed through Valvematic quick implement penetration hydraulic control of external implements Lifting components diagram 3 point hitch 1 Outer adjustment arm 2 Draft co...

Page 110: ...ws the user to identify and maintain the same working position Lever with green knob 2 automatically controls the desired working depth in relation to the resistance met by the implement in the ground...

Page 111: ...trol rotary harrows cultivators manure spreaders etc Place the green lever on No 12 of its own sector Move the yellow lever along the yellow sector until the desired working position is reached settin...

Page 112: ...stable stop screw so as to obtain the same working depth during successive runs At the end of the furrow to raise the implement from the ground pull the yellow lever fully backwards against its stop W...

Page 113: ...ver backwards along the sector yellow and green until lifting commences move the lever slightly forward again 1 2 mm 0 0394 0 0788 in to immobilise the implement in position Working with float positio...

Page 114: ...bearing From the clutch a transfer pump returns the oil to the drain line and back to the gearbox Hydraulic system pumps located on the left side of the tractor 50 CAUTION WHEN OPERATING STATIONARY P...

Page 115: ...clutch pedal A Centrally located hydraulic couplers on the right side of the tractor To operate the couplers first shut off the front lift at the cock to one side then move lever 2 page 56 to operate...

Page 116: ...raulic lines M Hydraulic lines N Front lift O Electrohydraulic differential lock Hydraulic system of the tractor 52 Dx Dx 25 micron 1 5 99897 4 30 92559 4 OSPC 80 LS Dyn Dx 1 1 2 0 2 1 2 0 L P A2 B2 N...

Page 117: ...ESULT IN THE HYDRAULIC CIRCUIT BEING PLACED UNDER A STRAIN WHICH COULD RESULT IN OVERHEATING OF HYDRAU LICS AND DAMAGE TO TRACTOR HYDRAULIC COMPONENTS AND OR IMPLEMENT WARNING HYDRAULIC FLUID UNDER PR...

Page 118: ...er has 3 positions pressure port 1 neutral 0 pressure port 2 Double single acting control valve This valve is like the double acting valve described above but can be converted into a single acting val...

Page 119: ...g ways 2 double acting ways transformable into single acting ways with DETENT The four way hydraulic system is split to provide 2 way hydraulics in the centre of the right hand side of the tractor and...

Page 120: ...upper service coupler The oil returning from the implement ram can drain to tank through the lower service coupler Moving the control lever forward cylinder symbol on the YELLOW background will direct...

Page 121: ...o cylinder LOWERING 57 WARNING DURING THE IMPLEMENT HITCHING AND UNHITCHING OPERATIONS GREAT CARE MUST BE TAKEN TO ADVOID SERIOUS INJURY TO YOURSELF AND OTHERS WHENEVER USING SUP PORTS FOR THE IMPLEME...

Page 122: ...3 WARNING DIESEL FUEL OR HYDRAULIC FLUID UNDER PRES SURE CAN PENETRATE THE SKIN OR EYES AND CAUSE SERIOUS PERSONAL INJURY BLINDNESS OR DEATH FLUID LEAKS UNDER PRESSURE MAY NOT BE VISIBLE USE A PIECE O...

Page 123: ...th to allow unimpeded manoeuvring of the tractor and implement To disconnect the hose return the distributor s controls to neutral position to release any residual pressure from the system then pull t...

Page 124: ...tection of the hydraulic service couplers Clean the rubber covers carefully and insert them in the couplers 60 WARNING DANGER NOTE The hydraulic coupler fittings must be kept clean and fitted with the...

Page 125: ...e moving the control lever to the lowering position then to the lifting position and then back to neutral check the transmission oil level circular gauge A with the cylinders both extended lifting and...

Page 126: ...umber on YELLOW background the oil returning from the cylinder on the implement can drain to tank through the upper service coupler with the same number on a RED background Converting a control valve...

Page 127: ...as the external cylinder reaches the end of its stroke in order to avoid maintaining maximum pressure in the circuit for too long and thus causing potentially dangerous stresses within the system To l...

Page 128: ...he drawbar consists of a swinging bar with horizontal adjustment It is secured to the tractor under the gearbox with the aid of the central hole on the end of the bar To adjust the horizontal position...

Page 129: ...permisible hitch height for road use for trailers with one or more axles and the maximum trailed load are indicated in the tractor registration document Any problems resulting from failure to observe...

Page 130: ...UT ALL CONTROLS IN NEU TRAL TO APPLY THE HANDBRAKE TO SWITCH OFF THE ENGINE TO ENGAGE THE LOWEST GEAR IF MECHANICAL TRANSMIS SION AND TO REMOVE THE KEY WITH HYDRAULIC TRANSMIS SION OR POWERSHIFT TRANS...

Page 131: ...AKE SURE FRONT FRAME COUNTER WEIGHTS WHEEL WEIGHTS AND WHEEL BALLAST ARE USED AS RECOMMENDED BY THE MANUFACTURER DO NOT ADD EXTRA COUNTERWEIGHTS TO COMPENSATE FOR AN OVERLOADED TRACTOR IT IS RECOMMEND...

Page 132: ...LD IN SOME CASES RESULT IN REAR OVERTURN WARNING NEVER ALLOW ANYONE TO RIDE ON TOW HOOK DRAWBAR OR LIFTING ARMS AT ANY TIME WARNING NEVER UNDER ANY CIRCUMSTANCES USE THE 3 POINT LINKAGE TO TOW TRAILER...

Page 133: ...ble 5 Telescopic stabilisers 6 Quick action hydraulic coupler 7 Grease nipples 8 Rear PTO stub shaft 9 Towing hitch 69 NOTE When adjusting the length of the top link of the 3 point hitch take care tha...

Page 134: ...or when working in draft control mode Adjustment of the top link This adjustment serves to position the implement at the correct angle to the ground Shortening the top link increases the angle length...

Page 135: ...For correct installation remove cotter pin and turnover the plate with pin Install through slot of vertical link and hole in lower link as shown in A to allow for some floating of lower link install...

Page 136: ...fting arms to be connected to the lower mid section These type rotary mowers can be driven by the 1 inch P T O output shaft located under mid section of tractor The tractor can be equipped with both t...

Page 137: ...operate the front lift turn the cock A on the right side of the tractor to the relevant position and then use the auxiliary control valve lever Front three point linkage 73 CAUTION ENSURE THAT ANY IMP...

Page 138: ...SECTION III USE Adjusting the top link for correct implement hitching Distance between the bottom links of the front three point linkage 74...

Page 139: ...asy access to the engine for servicing To raise the hood push the button to release the front catch and push the hood upwards The hood is held open by a spring damper To close the hood pull it downwar...

Page 140: ...owered position see next page Only operate the tractor with the safety frame down when strictly necessary for specific farming tasks Removing the pin to release and tilt the safety frame 76 WARNING IF...

Page 141: ...refore take extra special care when working with the safety frame down Only operate the tractor with the safety frame down to perform tasks that demand operation under such conditions and never when d...

Page 142: ...onal cab that includes outside air ventilation and cab heater Cab air conditioning is not available The cab can be removed when necessary by removal of four lock pins and disconnecting water heater ho...

Page 143: ...personal preference of the driver release lever 1 adjusting spring response control turn the lever 2 to increase or reduce spring sensitivity according to the weight of the driver height adjustment en...

Page 144: ...ide only by way of the front grille and filtered through a paper filter placed under the grating itself Either fully or partially open air recirculating grille now the air is recirculated inside the c...

Page 145: ...engine must run at 1600 r p m WARNING Before starting the engine make sure the system is off by turning off the ventilation fan so as not to overload the battery After using the system at full power f...

Page 146: ...stem fail ing to operate check the fuse in the roof terminal box Configuration of the air ventilation heating and conditioning system 1 Compressor 7 Dehydrating filter 2 Engine coolant manifold 8 Cond...

Page 147: ...ollowing manner if the refrigerant hits your eyes DO NOT rub eyes it is necessary to immediately wash them with some drops of mineral oil and after wards with a solution consisting of boric acid and w...

Page 148: ...y vent A C can be opened by loosening the three thumb screws and sliding vent over to allow inside air re circulation This permits the air volume into the cab to be regulated in a proportion of 5 15 T...

Page 149: ...ing the lamps are lit Front screen wiper control Front screen washer control Depress the button to operate the electric pump for front glass washing Rear working lamps switch They are provided with a...

Page 150: ...incorporates a sun roof The areas of the cab floor where the driver places his feet are covered with non slip carpeting Keep the carpet clear of earth and mud etc to ensure maximum safety when enterin...

Page 151: ...he cab roof is also fitted with a mounting and electrical power socket for a flashing beacon The beacon switch is permanently live so that the beacon can be operated even if the ignition is not switch...

Page 152: ...LOW THE CHEMICAL APPLICA TION EQUIPMENT MANUFACTURER S INSTRUCTIONS DANGER REPLACE THE ACTIVE CARBON FILTER AFTER 200 WORKING HOURS OR AFTER 36 MONTHS IF YOU NOTICE SMELL OF PESTICIDE INSIDE THE CAB R...

Page 153: ...a maximum life of 36 months from the moment the packaging is opened the date of manufacture is indicated on the filter It is important that the filter is removed during use of the tractor for any appl...

Page 154: ...servoir This is located inside the cab at the bottom of the left hand rear upright A Screen wash liquid reservoir 90 WARNING YOUR TRACTOR IS A ONE PERSON MACHINE DO NOT PERMIT OTHERS TO RIDE ON THE TR...

Page 155: ...anging the wheels tighten the nuts and bolts to the following required tightening torques Front wheels bolts M14x1 5 17 kgm 169 Nm 124 7 lbf ft Rear wheels bolts M14x1 5 17 kgm 169 Nm 124 7 lbf ft Aft...

Page 156: ...its when necessary to ensure a correct mechanical match between the front and rear wheels Narrow track at rear Depending on the given tire size not all of the shown track widths are suitable for your...

Page 157: ...55 HP 1 4725 Width of rear axle without wheels 35 HP Narrow 762 mm 30 02 in Wide 882 mm 34 75 in 45 HP Narrow 762 mm 30 02 in Wide 966 mm 38 06 in 55 HP Narrow 762 mm 30 02 in Wide 966 mm 38 06 in Ro...

Page 158: ...available Adjusting steering stops After every change of the front tyres check the steering angle Procedure Operate parking brake Additionally secure tractor against rolling wheel chock In the case of...

Page 159: ...his means that there are in fact 4 possible ways of fitting the rim 2 and wheel 4 If you then fit the assembled wheel on to the hub or rear half axle with the bell facing inside or outside you can act...

Page 160: ...1414 55 71 320 70R24 1238 48 78 1432 56 42 I 7 50R16 standard 1065 45 HP 41 96 1215 55 HP 47 87 1361 45 HP 53 62 1511 55 HP 59 53 12 4R24 standard 1196 45 HP 47 12 1346 55 HP 53 03 1596 45 HP 62 88 15...

Page 161: ...llowing pages 97 4 7 8 3 1 2 6 5 WARNING AN UNBALANCED TRACTOR COULD OVERTURN AND CAUSE INJURY OR DEATH MAKE SURE FRONT FRAME COUNTER WEIGHTS WHEEL WEIGHTS AND WHEEL BALLAST ARE USED AS RECOMMENDED BY...

Page 162: ...AVE A POSITIVE LOCK DOWN DEVICE TO HOLD THE WHEEL INFLATION SHOULD BE DONE IN A SAFETY CAGE OR OTHER RESTRAINING DEVICE IF BOTH BEADS ARE NOT PROPERLY SEATED WHEN PRESSURE REACHES 35 PSI COM PLETELY D...

Page 163: ...m in 1054 41 53 3 mm in 1042 41 05 3 mm in 1042 41 05 4 mm in 1054 41 53 832 32 78 4 mm in 1054 41 53 932 36 72 5 mm in 1058 41 69 948 37 35 5 mm in 1058 41 69 6 mm in 1070 42 16 1038 40 90 6 mm in 10...

Page 164: ...t rear Track widths front rear 200 70R16 320 70R20 240 70R16 360 70R20 1 mm in 860 33 88 1 mm in 860 33 88 2 mm in 936 36 88 2 mm in 936 36 88 3 mm in 1020 40 19 3 mm in 1020 40 19 4 mm in 1096 43 18...

Page 165: ...0 20 280 70 16 360 70 24 1 mm in 1 mm in 860 33 88 2 mm in 2 mm in 936 36 88 3 mm in 976 38 45 1032 40 66 3 mm in 1020 40 19 4 mm in 4 mm in 1096 43 18 916 36 09 5 mm in 5 mm in 1020 40 19 1032 40 66...

Page 166: ...6 11 2R24 1 mm in 1042 41 05 1 mm in 888 34 99 2 mm in 1054 41 53 2 mm in 1004 39 56 3 mm in 1042 41 05 3 mm in 952 37 51 4 mm in 1054 41 53 932 36 72 4 mm in 1068 42 08 832 32 78 5 mm in 1058 41 69 5...

Page 167: ...26 48 30 8 mm in 1406 55 40 1316 51 85 8 mm in 1316 55 40 1316 51 85 P 55HP garden Q 55HPstandard Track widths front rear Track widths front rear 31x13 50 15 44x18 00 20 280 70 16 360 70 24 1 mm in 11...

Page 168: ...is case only two fitting methods Aand B are possible for the front and rear wheels as shown in the figure Front wheels Rear wheels The following wheels have fixed rims 7 00 12 front 31x13 50 15 front...

Page 169: ...can be augmented by 4 vertical blocks 25 kg 55 12 lb each fitted on a special mounting frame at the front of the tractor Rear ballast ballast in the form of metal wheel rings one each side The cast ir...

Page 170: ...ures below 20 C 68 F Further information is obtainable from the tire trade The antifreeze is to be added to the water under constant stirring until it is completely dissolved After having filled the t...

Page 171: ...mes down Screw out tire valve insert Allow water to drain Screw on combined valve Inflate tire The air pressure will force out any remaining water through the bleeder bore Screw off combined valve Ref...

Page 172: ...SE THE ASSEMBLY TO BURST WITH EXPLOSIVE FORCE SUF FICIENT TO CAUSE SERIOUS PHYSICAL INJURY OR DEATH NEVER MOUNT OR USE DAMAGED TIRES OR RIMS WARNING REINFLATION OF ANY TYPE OF TIRE RIM ASSEMBLY THAT H...

Page 173: ...EGATIVELY ON THE DURATION OF ITS WORK LIFE WARNING IN SOME OF THE ILLUSTRATIONS USED IN THIS OPERA TOR INSTRUCTION BOOK PANEL OR GUARDS MAY HAVE BEEN REMOVED FOR CLARITY NEVER OPERATE THE TRACTOR WITH...

Page 174: ...OCTOR HOSPI TAL AMBULANCE FIREMEN WARNING DO NOT ALLOW ANYONE TO CARRY OUT ANY MAINTE NANCE OPERATIONS ON THE TRACTOR OR AN ATTACHED IMPLE MENT UNLESS THE ENGINE IS SWITCHED OFF THE GEARBOX IS IN NEUT...

Page 175: ...SECTION V MAINTENANCE Lubricants and fluids PRESCRIBED LUBRIFICANTS AND FUELS SOLARIS 35 45 55...

Page 176: ...ubricants and fluids Using inferior quality lubricants in order to save money can result in serious damage to the tractor Failure to have the tractor serviced at the recommended maintenance intervals...

Page 177: ...handbrake is applied Only work with the engine running when this is specifically indicated in the instructions 113 WARNING DO NOT REMOVE OR OBSCURE DANGER WARNING CAUTION OR INSTRUCTION DECALS REPLACE...

Page 178: ...ew air filter inner safety element Replace inner safety filter after ever 3 cleanings of the outer filter 1 13 Check cleanliness of the oil cooler in the front en gine compartment every 50 hours 2 Tra...

Page 179: ...lines 7 Climate control system 7 1 Check cleanliness of climate control system filters 7 2 Change refrigerant 8 Greasing 8 1 Grease stabiliser tie rods 2 8 2 Grease front support of front axle 1 8 3...

Page 180: ...ORT CIRCUIT WARNING WEAR EYE PROTECTION WHEN CHARGING OR BOOSTING BATTERY WARNING CONNECT ONLY TO A 12 VOLT SUPPLY TO BOOST BAT TERY CAUTION IT S IMPORTANT TO RESPECT THE ENVIROMENT AND TO FOLLOW THE...

Page 181: ...iesel fuel when operating the tractor otherwise it will be necessary to bleed the air from fuel injection system 117 WARNING DO NOT FILL FUEL TANK WHILE ENGINE IS RUNNING HOT NEAR OPEN FLAME OR WHILE...

Page 182: ...w at the top of the tank Refuelling the supplementary tank Total fuel capacity 15 litres 3 96 U S gal Refuelling the main tank Total fuel capacity 30 litres 7 92 U S Gal 118 DANGER WHEN HANDLING BATTE...

Page 183: ...CTORS ETC THESE FLUIDS SHOULD BE KEPT IN COOL AREAS AND THE CONTAINERS PROPERLY STORED WARNING ALWAYS SWITCH THE ENGINE OFF BEFORE CARRYING OUT ANY MAINTENANCE OPERATIONS FOR ADDITIONAL SAFETY REMOVE...

Page 184: ...t To close the hood push it down until you feel the catch engage Cleaning the front grille For the engine cooling system to function correctly the front grille must always be kept clean Clean the gril...

Page 185: ...between the two notches on the dispstick it is correct If the oil requires topping up unscrew the oil filler cap and top up with oil of the specified quality to the top notch on the dipstick Changing...

Page 186: ...eaches the upper notch on the dipstick Run the engine for a few minutes and check the seals around the oil drain plug and the new oil filter Check the oil level again and top up if necessary 122 DANGE...

Page 187: ...filter Water and other deposits that accumulate in the fuel filter can make engine starting difficult Replace the fuel filter every 400 work hours Bleeding air from the fuel system This operation mus...

Page 188: ...directions indicated above Before loosening another screw always tighten the previously used Bring the hand throttle lever to the peak horsepower position and start the engine for a few seconds by mea...

Page 189: ...THE SKIN OR EYES AND CAUSE SERIOUS PERSONAL INJURY BLINDNESS OR DEATH FLUID LEAKS UNDER PRESSURE MAY NOT BE VISIBLE USE A PIECE OF CARDBOARD OR WOOD TO FIND LEAKS DO NOT USE YOUR BARE HAND WEAR SAFET...

Page 190: ...re Turn to a specialized workshop to recalibrate the pump and the injectors This is necessary so that both the pump and the injectors may be tested on special equipment Fuel filter and injection pump...

Page 191: ...other operations must not be performed The fuel pump has a minimum supply capacity of 225cc 137 29 inc every 15 seconds Fuel pump 1 Electro magnetic fuel supply pump 2 Engine water temperature sensor...

Page 192: ...lacement Remove the cover from the lower section of the fuel pump then pull out the filter This filter is supplied with gaskets in the top and bottom section The bottom cover has a magnetic part to at...

Page 193: ...imits In addition check for any fuel leaks Air bleeding Air bleeding of the fuel pump should be done with the engine on and ignition key in position 1 This operation must be performed before bleeding...

Page 194: ...placed every three cleanings of the main cartridge Periodically check the efficiency of the air filter dust exhausting valve Air filter 130 NOTE Check regularly that the engine air cleaner casing and...

Page 195: ...ment using a jet of clean water max pressure 2 9 bar 42 psi directed from the inside to the outside of the element Leave the element to dry in a dust free environment for 24 hours Refitting the elemen...

Page 196: ...ng the filter element Cleaning the filter element using compressed air Eliminating any residue from the element using a water jet Inspecting the paper element for holes or tears using a light 132 7188...

Page 197: ...by turning the radiator cap to the first position and then removing it completely AKROS FREEZE liquid coolant Coolant antifreeze mixture 133 WARNING ALWAYS USE THE 100 OF PERMANENT TYPE ANTI FREEZE AK...

Page 198: ...m and then fill it with water then start the engine again bring it up to a speed of approx 1000 rpm and leave it running for 5 minutes Drain the system once again Refill with AKROS FREEZE run the engi...

Page 199: ...ergents If you use detergents to clean the oil cooler use commercial products that dissolve oil The detegrent can be mixed with water for application by spray gun or brush After applying the solution...

Page 200: ...wear and tear of the belt between the fan and the alternator pulley On the other hand a belt that is too loose or covered with grease may slip enough to cause engine overheating and or insufficient ba...

Page 201: ...ce Workshops and have it adjusted Rear and underside P T O clutch Periodically operate the control and verify that engagement occurs correctly Otherwise turn to one of our Authorized Service Workshops...

Page 202: ...After changing the oil bleed the hydrostatic steering circuit by rotating the steering wheel in both directions with the engine running until oil free of bubbles flows out of the loosened fittings Th...

Page 203: ...ission oil filters Position a suitable receptacle underneath the filter Unscrew the cartridge Oil the new cartridge using the same oil as that used in the transmis sion Screw on cartridge tightening b...

Page 204: ...f necessary add oil of the specified type until the level reaches the bottom of the oil filler hole Re start and run the engine for a few minutes then check the oil level again Once you have finished...

Page 205: ...ngine running and with the unions slackened off until bubble free oil comes out Then tighten the unions To drain the oil from the front PTO if fitted unscrew the drain plug B shown in the figure Clean...

Page 206: ...ng light renew filter see pag 51 following the instructions on page 139 Bleeding air from the hydraulic system When necessary bleed the air from the steering system by loosening the two fittings on th...

Page 207: ...disengaged correctly Hydrostatic steering 1 Hydrostatic steering cylinder 2 Cylinder oil drain fitting 3 Front axle clearance adjustment screw 4 Hinge pin front greaser 5 Front towing hook 6 Front axl...

Page 208: ...control 2 Brakes STOP indicator right 3 Brakes free travel adjustment screw 4 Brakes end of travel stop screw Front differential lock if installed Periodically check front differential lock engagement...

Page 209: ...of the hole top up if necessary Every 1200 hours change the oil Drain off the old oil by removing the drain plugs 1 in the figure below and 1 in the figure on page 143 Fill with new oil through the fi...

Page 210: ...in clined and fully steered If necessary adjust the steering angle adjusters accord ingly 146 CAUTION ALL IMPLEMENTS MOUNTED TO THE TRACTOR MUST BE SAFELY ATTACHED WARNING THE IMPLEMENTS MUST ALWAYS...

Page 211: ...ods through the grease nipples indicated with the arrows in the figure below at the intervals specified in the maintenance schedule Rear 3 point linkage 147 CAUTION APPLY THE PARKING BRAKE AFTER THE E...

Page 212: ...ght of the group Clean this filter in diesel fuel every time you change the gearbox oil When you change the oil in the gearbox you must also drain the oil from the front PTO casing by removing drain p...

Page 213: ...re For driving on public roads the front lift links must be secured in raised position by means of the link pins and support 149 DANGER THE DRIVEN IMPLEMENTS COULD ROTATE FOR SOME TIME AFTER P T O HAS...

Page 214: ...or methyl alcohol to the windscreen washer fluid IMPORTANT Always keep all the cab windows clean Mirrors must also be kept clean and correctly positioned Windscreen and rear screen wipers The wiper bl...

Page 215: ...t Wash with a solution of water and detergent solution at 40 C 104 F for about 15 minutes Rinse with running water Leave to dry at ambient temperature IMPORTANT Replace the filters if they become dama...

Page 216: ...e is applied in the mid point between the two pulleys the belt should deflect 5 to 8 mm 0 20 to 0 32 in at most In case of system operation failure or interruption check the system fuse If the air doe...

Page 217: ...consult one of our Service Centres Checking the air conditioning system To be performed at the beginning of each working year by a specialized work shop The presence of air and water in the system cou...

Page 218: ...the tractor The refrigerant circuit is pressurised and therefore must never be opened The ecological refrigerant R 134a is non toxic and odourless and is not inflammable However there are certain esse...

Page 219: ...IN LESIONS IN CASE OF CONTACT WITH THE EYES DO NOT RUB EYES SEEK IMMEDIATE MEDICAL ASSISTANCE WARNING PAPER FILTER IS NOT SUITABLE FOR THE TREAT MENT OF PESTICIDES AND SO MUST BE REPLACED BY AN AC TIV...

Page 220: ...After replacing any parts you removed prior to cleaning run the engine for a few minutes to dry off any wet components Cleaning with detergents Choose commercial products that dissolve oil The deterge...

Page 221: ...he start of the winter season Re charge if necessary 157 CAUTION BEFORE CARRYING OUT ANY OPERATIONS READ THE INSTRUCTIONS IN THIS MANUAL FOLLOW THE INSTRUCTIONS CAREFULLY DURING OPERATION OF THE TRACT...

Page 222: ...ositive terminal 2 Loosen the 2 retaining screws from the battery bracket and remove the battery from the mounting tray Always keep the battery terminals clean smear them with vaseline to protect them...

Page 223: ...overing an important function i e a headlight by another of less importance 159 DANGER START THE ENGINE WITH THE STARTER KEY FROM THE OPERATOR S SEAT ONLY DO NOT ATTEMPT TO START THE ENGINE BY SHORTIN...

Page 224: ...4 19 21 D1 4B V C 0 5 N 0 fuel 15 12B 8A 1 V 1 V G R 6A F 16 14 1B EV 5 10A P2 1 V R 1 R H P3 10A HR 2 5 T8 R H 6 70A 6 L P3M H S M 49 12A 12 10B H N 1 M 7A 8 10 9A R 9 1 N 51 13 11 6 1 1 H 1 1 N H1 M...

Page 225: ...47 9B 5 P6 1 H 44 45 5 46 SX P7 N G 43 1 8B DX 41 42 40 4 M 12 VOLT BATTERIA 15 R2 5 R 58 Z 1 H O MB 1 5 L 7 6 R 49A 5 S 1 S 36 38 37 5 G N 54D A 48 L 1 A 4 35 AN 3 P4 10A 3 30 1 15 R 1 5 N 5 P1 10A...

Page 226: ...cleaner sensor 24 Coolant temperature sensor 25 Differential lock control switch 26 Differential lock engagement solenoid valve 27 4WD warning light 28 4WD engagement sensor 29 Electronic rev counter...

Page 227: ...PTO enable Y5 Starting enable L Trailer socket N Direction indicators control unit O Hazard warning lights switch P Differential lock control switch R Lights Direction indicators Horn control S 12 Vo...

Page 228: ...H LIGHTS DIRECTIONS STOP EL PUMP EL EMERGENCY 1 2 3 4 5 6 7 8 A B C D E F G H RV 1 MB 1 5 V 1 5 G 1 5 G 1 5 H 1 5 V 1 5 HR 2 5 M 1 5 HR 2 5 HR 2 5 RV 1 RV 1 V 0 5 HN 1 H 1 GN 1 GN 1 G 1 G 1 G 1 5 FUS...

Page 229: ...L CABLAGGIO ANTERIORE TO FRONT SIDE WIRING DIPPED H LIGHTS DIPPED H LIGHTS FULL BEAM H LIGHTS HORN STOP ELETTR STOP ELETTR FUEL PUMP WATER TEMP RPM INDICATOR GENERATOR FUEL LEVEL FUEL RESERVE WATER TE...

Page 230: ...ndenser fan 7 Heating and air conditioning group 8 Pressure switch 9 Compressor R 132a 10 Heating unit 11 Windscreen wiper switch 12 Front windscreen wiper motor 13 Front screenwash pump 14 Screenwash...

Page 231: ...ram cab air conditioning unit Key to air conditioning components M Fan heater R Blower speed control resistor C Blower speed selector RC Air conditioner relay F Power supply fuse T Air conditioning pr...

Page 232: ...ter F5 Front wiper F6 Rear wiper F7 Front work lights F8 Rear work lights Rear outlet socket standard A Outlet socket standard 1 LH sidelight and direction indicators 2 3 31 ground 4 RX sidelight and...

Page 233: ...RE AL GRUPPO RISCALDAMENTO CONDIZIONAMENTO BORLETTI RELE 40A glass washer flash light To wiring work light TARGA TERGI POMPE TERGI POST LAMPEGGIANTE AL CAB FARI LAVORO AL CABlAGGIO CONDIZIONATORE To w...

Page 234: ...N 2 5 AN 2 5 V 1 VN 1 1050 1200 1 3 4 5 6 8 7 6 6 2 N 2 5 A 2 5 3 2 1 AMP 2 3 1 1 AMP 1 9 30 87 86 87 85 50 100 BIANCO WHITE Dehydrator Filter ALLA VENTOLA AL FILTRO DISIDRATATORE Dehydrator Filter C...

Page 235: ...00 150 CAVO R 6mm2 Vedi note CONTROL LABEL Targhetta di controllo SEE NOTES 150 300 4 3 2 1 40A 40A 20A 20A 20A 40A gtr 1 AMP D 2600 B1 1 2 GN1 5 GN1 5 MB 1 VN 1 5 R2 5 C R 6 To rele AL RELE AL CABLAG...

Page 236: ...ille and proceed as follows detach connector 1 from the base of the bulb peel back and remove the rubber cover 2 turn slightly the spring clip 3 that holds the bulb base 4 in position and detach it fr...

Page 237: ...V 21W C direction indicator light Bulb DIN 72601 P21 12V 21W To replace any of these bulbs proceed as follows Remove the screws 1 securing the red or yellow red lens 2 Gently remove the lens 2 to acce...

Page 238: ...sidelight Bulb DIN 72601 P21 12V 21W direction indicator To replace either of the bulbs proceed as follows remove the two screws securing the yellow white lens gently remove the lens to access the bu...

Page 239: ...w the two screws securing the rear cover and access the bulb as follows detach the connector from the bulb base slightly rotate the spring clip that holds the bulb base in position and detach it from...

Page 240: ...he bulb while turning it counter clockwise as far as it will go Pull out the bulb Push the new bulb fully into the holder and applying light downward pressure turn the bulb clockwise as far as it will...

Page 241: ...nflated to the correct pressures and the front wheels must be positioned for travel in a straight line Switch on the dipped beam headlights 1 points on the wall corresponding to the centres of the hea...

Page 242: ...should be apart the distance A indicated in the figure Vertical adjustment With the headlights on the lines delimiting the light and dark zones on the wall should 10cm 3 9 in apart as shown in the fi...

Page 243: ...d anti corrosion properties Fill the fuel tank completely to prevent the condensation forming in side the tank Start the engine and check that the fuel system and the injection sys tem are functioning...

Page 244: ...not leave the tractor idle for a long period without having first carried out the operations listed above Preparing the tractor for use after a long period of storage Remove the tractor from the whee...

Page 245: ...24 03 26 35 34 5 30 41 40 4 34 5 47 46 4 Kw CV hp according to 2000 25 CE 28 5 39 38 4 31 5 43 42 4 37 51 50 3 rpm 3000 Maximum torque Nm rpm lbf ft rpm 83 1900 61 2 1900 100 2100 73 8 2100 122 2000...

Page 246: ...type mechanical pedal operated clutch plate diameter mm 225 in 8 86 clutch plate thickness mm 10 in 0 39 friction material organic clutch pedal free travel mm 25 in 0 98 Clutch plate PTO 35 HP 45 HP 5...

Page 247: ...1965 2900 589 777 1060 1900 2800 569 750 1024 1835 2736 1000 2700 549 723 986 1769 2655 540 2600 529 696 950 1703 2500 508 669 913 1638 2400 488 643 876 1572 2300 468 616 840 1507 2200 447 589 804 144...

Page 248: ...of gears 12FWD 12REV gearbox ratios 1st gear 19 45 1 2 8634 2nd gear 25 39 1 1 5600 3rd gear 32 33 1 1 0313 4th gear 38 26 1 0 6842 Shuttle forward 26 25 1 0 9615 reverse 20 19 1 0 9500 range gearbox...

Page 249: ...SECTION VIII TECHNICAL SPECIFICATIONS Gearbox ratios schematic for 35 45 55 HP 185 C_pto CF 25 26 20 19 25 45 39 33 26 32 38 49 15 28 11 59 19 10 49 52 26 29 18 52 44 8 32 46 37 50 16 31 8 19 20 12 41...

Page 250: ...3 21 4a M 6 69 4 16 7 78 4 83 1a H 7 82 4 86 9 09 5 65 2a H 11 88 7 38 13 08 8 13 3a H 17 97 11 17 20 88 12 97 4a H 27 09 16 83 31 47 19 56 Reverse gear 320 70 R20 360 70 R24 1a L Low creeper 0 24 0...

Page 251: ...es To calculate the speed for different tyres simply multiply the speed values given on pages 186 by the following factors With reference to the speeds for rear tyres 320 70R20 rear tyres Multiply by...

Page 252: ...ering angle standard axle 57 narrow axle 45 Toe in Hydrostatic steering system manufacturer SAME DEUTZ FAHR GROUP hydraulic lift type with open centre control valve safety valve setting bar 180 psi 26...

Page 253: ...CATIONS Hydraulic diagram of lift 1 Valvematic 5 Pilot valve 2 Anti shock valve 6 Enabling valve 3 Lowering valve 7 Inlet valve 4 Directional control valve 8 Lubrication P Pump T Drain Hydraulic diagr...

Page 254: ...2 65 Cab The maximum noise level measured at the ear of the driver in accordance with the test method described in Addendum II to the European Directive EEC 77 311 is the following Model CAB ROLL BAR...

Page 255: ...m in 345 13 6 390 15 4 390 15 4 F Wheelbase mm in 1745 68 7 1745 68 7 1745 68 7 G Front track width min mm in 970 38 2 1040 41 1040 41 standard mm in 970 38 2 1040 41 1040 41 max mm in 1120 44 1 1315...

Page 256: ...b 35 4WD A B A B A B 45 A B A B A B 55 A B A B A B A Tractor without front lift B Tractor with front lift Version not availableiore Unladen weight of tractor with ballast SOLARIS WEIGHT OF TRACTOR WIT...

Page 257: ...fully laden must NOT ex ceed the weight of the towing tractor Tow implements with MECHANICAL BRAKES as follows DO NOT exceed 30 km h 18 6 mph the weight of the towed implement when fully laden must NO...

Page 258: ...ctor please consult your SAME service centre There may be special applications in which the tyres the tractor was equipped with may not be suitable In those special applications it is recommend that y...

Page 259: ...SECTION VIII TECHNICAL SPECIFICATIONS Implement attachment points 195...

Page 260: ...SECTION VIII TECHNICAL SPECIFICATIONS 196...

Page 261: ...SECTION VIII TECHNICAL SPECIFICATIONS 197...

Page 262: ...SECTION VIII TECHNICAL SPECIFICATIONS 198...

Page 263: ...sary Poor compression operations to be carried out by a specialised ser vice centre only check the valve clearances 0 2 mm 0 008 in for en gine with air cooling system 0 3 mm 0 012 in for engine with...

Page 264: ...tem 0 3 mm 0 012 in for engine with water cooling system in operation to be carried out by a specialised service centre grind or replace valves as necessary If the problem per sists check piston rings...

Page 265: ...ice centre Noisy gearbox Check level and type of oil Top up or change oil for recommended type Check gear teeth and bearings for excessive wear Replace worn parts operation to be carried out by a spec...

Page 266: ...heck steering joints for wear and replace if necessary operation to be be carried out by a specialised service centre Brakes Poor braking action Check adjustment of brake controls and disk wear adjust...

Page 267: ...o the hydraulic system do not operate correctly Implements not suited to characteristics of the hydraulic system Fault in the hydraulic lift system See lift unit Incorrect type quantity of oil in the...

Page 268: ...replace Pipes damaged replace Automatic centering device does not function correctly Internal components damaged or sticking Overhaul the automatic centering device replace any defective parts operati...

Page 269: ...APPENDIX Combination of tractor and mounted implement Appendix IMPORTANT ADDITIONAL INFORMATION Combination of tractor and mounted implement A...

Page 270: ...ion Determination of the total weight the axle loads the tyre load carry ing capacity and the necessary minimum ballasting For the calculation you need the following data and see the table of page E T...

Page 271: ...he front mounted implement GV the required minimum front ballasting GV min cannot be reached the weight of the front mounted implement has to be increased to the weight of the minimum ballasting at th...

Page 272: ...capacity into the table see for instance documentation provided by the tyre manufacturer Real value Permissible value Double permissible TABLE according according to tyre load carrying to calculation...

Page 273: ...ation of tractor and mounted implement SOLARIS 35 HP 45 HP 55HP TL kg 1340 1380 1440 TV kg 620 640 680 TH kg 720 740 780 GH kg variable GV kg variable a m variabile b m 1746 1746 1746 c m 804 804 804...

Page 274: ...APPENDIX Combination of tractor and mounted implement Note F...

Page 275: ...Adjustment of the telescopic stabilisers 70 Adjustment of the top link 70 Air conditioning 83 Air conditioning system 154 Air conditioning system compressor 154 Air conditioning system recharging and...

Page 276: ...ring suspension 26 Brake pedal 31 Brakes 202 Bulb replacement 172 C Cab XXV 78 190 Cab air filter cleaning 151 Cab electrical system wiring 166 169 Cab fuse box 168 Cab roof light 87 Cable channel for...

Page 277: ...the headlights and sidelights 172 Cleaning the oil cooler 135 Clutch 182 Clutch control pedal 30 Cold start activation pilot lamp 13 Cold starting 22 Combination of tractor and mounted implement B Con...

Page 278: ...nditioning unit 167 Electrical system 157 Electro magnetic fuel pump 127 Electronic control of engine cooling system 20 Emergency flashers control 15 Emergency starting through auxiliary battery 23 En...

Page 279: ...allast blocks 105 Front hydraulic lift 188 Front P T O 1000 rpm 40 Front sidelights and direction indicators mounted on the sides of the tractor 174 Front wheels 97 Front rear differential lock button...

Page 280: ...front lift 73 Hydraulic services circuit pressure pilot lamp 14 Hydraulic services oil filter warning pilot lamp 13 Hydraulic system 50 Hydrostatic steering system 188 190 I Ignition switch 16 Implem...

Page 281: ...system components 162 Load sensing mechanical lift 45 Lubricants and fluids 111 M Main beam warning light 14 Maintenance and inspection schedule 114 Maintenance intervals 112 Maintenance of front lif...

Page 282: ...ower steering 142 Maintenance operations 109 Manual emergency stop 25 Maximum permissible loads 193 Maximum trailerable loads 193 Mechanical ratio 93 Metric conversion LXI Mid mount implements with li...

Page 283: ...after a long period of storage 180 Protect the Environment XXX Protective Structures XXIV R Raising the engine hood 120 Rear central PTO 41 Rear and underside P T O clutch 137 Rear ballast 105 Rear b...

Page 284: ...electronic components XLV Screen wash liquid reservoir 90 Seat belts 28 SECTION 1 Safety XV SECTION 2 Replacement parts 1 SECTION 3 Use 5 SECTION 4 Wheels 91 SECTION 5 Maintenance operations 109 SECT...

Page 285: ...ack width adjustment for wheels with fixed rims 104 Tractor direction indicator and hazard lights pilot lamp 14 Tractor identification data plat 1 Tractor identification plate 2 Tractor serial number...

Page 286: ...g light 15 Wheels 91 Width of rear axle 93 Width of the front axle 93 Windscreen and rear screen wipers 150 Windscreen washer 150 Wiring for cab 171 Wiring for cab air conditioning unit 170 Wiring for...

Page 287: ...We reserve the right to modify the tractor at any time while maintaining the essential characteristics of the product The data reported in this publication are thus also subject to variation and conse...

Page 288: ...307 7325 3 0 02 2006...

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SAME SOLARIS 35, Use And Maintenance

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