Sambo SB-V Series Operating Instructions Manual Download Page 4

V1.00-2021.03.22

Operating instructions for SAMBO Bevel

2. Rotate the gearbox handwheel or wrench nut several turns until there is positive engagement between

the valve stem and the gearbox Stem Nut.

3. Rotate the handwheel to lower the gearbox onto the valve until contact has been made with the valve

flange.

4. Bolt the gearbox securely to the valve mounting flange.

6.2

Installing a Gearbox with a Blank Stem Nut – V0 through V9

1. Remove the two threaded Lock Nuts (item no. 7) from the Drive Sleeve (item no. 6), accessed through

the top of the Housing (item no. 1).

2. Remove the Stem Nut (item no. 5) from the Drive Sleeve (item no. 6) through the top of the Housing

(item no. 1).

3. Machine the Stem Nut (item no. 5) to suit the valve stem.

CAUTION:

Care must be taken to ensure that the clamping devices used during machining do not

damage splined surfaces of the Stem Nut.

4. Reinstall the Stem Nut (item no. 5) into the Drive Sleeve (item no. 6), ensuring the splines are properly

engaged.

5. Reinstall the two threaded Lock Nuts (item no. 7) into the Drive Sleeve (item no. 6).

6. Mount the gearbox on the valve.

6.3

Installing a Gearbox with a Blank Stem Nut – V35H through V9H

1. Place the gearbox upside down to access the mounting base.

2. Remove the Socket Head Cap Screws (item no. 34) which mount the Thrust Base (item no. 31) to the

Thrust Housing (item no. 2).

3. Remove the Thrust Base (item no. 31) and Gasket (item no. 32) from the Thrust Housing (item no. 2).

CAUTION:

Care must be taken to ensure that the O-ring (item no. 15) located in the Thrust Base

(item no. 31) is not damaged during disassembly.

4. Remove the Stem Nut (item no. 5) and lower Thrust Roller Bearing (item no. 33).

5. Remove the upper Thrust Roller Bearing (item no. 33). Place all bearings in a clean, dry area until

reassembly.

6. Machine the Stem Nut (item no. 5) to suit the valve stem.

CAUTION:

Care must be taken to ensure that the clamping devices used during machining do not

damage splined surfaces of the Stem Nut (item no. 5).

7. Remove the Stem Nut (item no. 5) and lower Thrust Roller Bearing (item no. 33).

8. Remove the upper Thrust Roller Bearing (item no. 33). Place all bearings in a clean, dry area until

reassembly.

9. Machine the Stem Nut (item no. 5) to suit the valve stem.

10. Place the Gasket (item no. 32) onto the Thrust Housing (item no. 2).

11. Separately, install the O-Ring (item no. 15) in the Thrust Base (item no. 31).

12. Install the Thrust Base (item no. 31) with O-Ring (item no. 15) onto the Thrust Housing (item no. 2) and

Stem Nut (item no. 5), using Socket Head Cap Screws (item no. 34).

4

Summary of Contents for SB-V Series

Page 1: ...his Installation Operation and Maintenance manual carefully and completely before attempting to install operate or troubleshoot the SAMBO gearbox CAUTION Work undertaken must be carried out in accorda...

Page 2: ...vices other than the installed hand wheel Using force beyond the ratings of the gearbox and or using additive force devices such as cheater bars wheel wrenches pipe wrenches or other devices on the ge...

Page 3: ...ied arrangement to ensure safe working Packaging material used may include wood cardboard polyethylene and steel Packaging should be recycled according to local regulations 5 Handling Individual weigh...

Page 4: ...V9H 1 Place the gearbox upside down to access the mounting base 2 Remove the Socket Head Cap Screws item no 34 which mount the Thrust Base item no 31 to the Thrust Housing item no 2 3 Remove the Thrus...

Page 5: ...o the Stem Cover Adapter item no 28 and secure using the quantity 4 set screws 7 2 Installing a threaded Stem Cover using the optional PF BSPP pipe threads CAUTION Care must be taken to ensure the Ste...

Page 6: ...evel remove a small amount and ensure that it is clean and free of any contaminant including water Should dirt water or other foreign matter be found the gearboxs should be flushed with a commercial d...

Page 7: ...0 280 127 SB V5 348 158 386 175 401 182 SB V6 522 237 578 262 611 277 SB V7 705 320 761 345 794 360 SB V8 1 014 460 1 102 500 1 133 514 SB V9 1 622 736 1 711 776 1 742 790 SB VH Gearbox Weights Type V...

Page 8: ...remove the Spur Gear Attachment 5 Remove the Bevel Pinion subassembly from the Housing item no 1 6 Separately for V0 V4 remove the Retaining Ring item no 29 or for V5 V9 remove the Bearing Washer item...

Page 9: ...Sleeve item no 6 using Socket Head Cap Screws item no 9 CAUTION Care must be taken to ensure that the O ring located in the Thrust Base is not damaged during installation 10 Place the gearbox in the...

Page 10: ...s item no 11 and item no 12 from the Bevel Pinion item no 4 6 Place the gearbox upside down to access the mounting base 7 Remove the Socket Head Cap Screws item no 34 Thrust Base item no 31 and Gasket...

Page 11: ...n 1 5 Stem Nut 1 6 Drive Sleeve 1 7 Lock Nut 2 8 Input Flange 1 9 Socket Head Cap Screw 8 10 Socket Head Cap Screw 4 11 Ball Bearing 2 12 Spherical Roller Bearing 1 13 Thrust Bearing 2 14 Pipe Plug 1...

Page 12: ...hrust Housing item no 2 and upper Thrust Roller Bearing item no 33 12 Install the lower Thrust Roller Bearing item no 33 onto the Stem Nut item no 5 13 Place the Gasket item no 32 onto the Thrust Hous...

Page 13: ...ange 1 9 Socket Head Cap Screw 8 10 Socket Head Cap Screw 4 11 Ball Bearing 2 12 Spherical Roller Bearing 1 13 A Thrust Ball Bearing 1 13 B Thrust Ball Bearing 1 14 Pipe Plug 1 15 O Ring 3 16 Collar 1...

Page 14: ...vel gearbox is required Reassembly Instructions Refer to Figure 7 1 Install the Spur Gear Housing item no 1 on the bevel gearbox ensuring proper gasket is installed between the gearbox and spur gear h...

Page 15: ...1S Parts List Parts List Item Description Qty Item Description Qty 1 Housing 1 12 Cover Gasket 1 2 Helical Gear 1 13 Hex Head Cap Screw 8 3 Idler Gear 2 14 Oil Seal 1 4 Helical Pinion 2 15 Input Flan...

Page 16: ...5 Remove the Input Shaft Pinion subassembly from the Cover item no 12 by removing the Retaining Ring item no 16 6 Separately remove the Retaining Ring item no 4 and Ball Bearings item no 11 from the I...

Page 17: ...ur Gear Housing item no 1 7 Assemble the Helical Gear item no 2 on the 2nd Set Pinion item no 5 with Keys item no 7 Fasten with Retaining Ring item no 4 8 Install the Ball Bearing item no 8 on the 2nd...

Page 18: ...arts List Item Description Qty Item Description Qty 1 Housing 1 12 Cover 1 2 Helical Gear 1 13 Cover Gasket 1 3 Key 2 14 Hex Head Cap screw 10 4 Retaining Ring 3 15 Oil Seal 1 5 2nd Set Pinion 1 16 Re...

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